Prefabricated part distributing equipment

Abstract

The utility model discloses prefabricated part distributing equipment which comprises a supporting frame, the supporting frame comprises a movable supporting frame and a material storage supporting frame arranged above the movable supporting frame, and a material storage tank is arranged on the material storage supporting frame; the material moving device is arranged on the movable supporting frame, and a discharging device is arranged on the material moving device; the turnover device comprises at least two turnover discs arranged below the material moving device, vibration devices are arranged in the turnover discs, and molds are arranged on the turnover discs; the material conveying device is arranged below the turnover device, the material conveying device comprises a moving track and a material conveying trolley arranged on the moving track, and a material conveying groove is formed in the material conveying trolley; according to the utility model, the integration of material distribution, mold solidification, demolding and transportation can be realized, and meanwhile, the continuous operation of material distribution in the mold solidification and demolding processes is ensured, so that the production efficiency is greatly improved, the construction cost is reduced, and the construction quality and safety are ensured.

Description

Technical Field

[0001] This utility model relates to the field of precast component production technology, and in particular to a precast component material laying device. Background Technology

[0002] In the production and construction process of precast components, especially in the pursuit of high efficiency, low cost, and high quality, the integration of material placement, molding, demolding, and transportation has become an important technological development direction. This trend aims to integrate the originally scattered and time-consuming links into a continuous and efficient production line through technological innovation, thereby significantly improving overall construction efficiency, shortening the construction period, and effectively controlling costs.

[0003] In traditional precast component production methods, steps such as material placement, molding, demolding, and transportation are often independent, requiring multiple manual coordination and transfers. This not only increases construction difficulty but also extends the production cycle and raises costs. To overcome these limitations, the industry has begun to explore integrated solutions, hoping to achieve seamless integration of each stage through technological means.

[0004] However, in the process of achieving an integrated process, a key technical challenge gradually emerged: how to ensure the continuous fabric placement operation without affecting the molding and demolding processes. This challenge requires the equipment design to be flexible enough to handle multiple molds simultaneously, ensuring that other molds can still perform fabric placement operations normally during the molding and demolding stages, thereby maintaining the continuity and efficiency of the production line.

[0005] Therefore, it is necessary to propose a new design scheme for precast component placement equipment that can integrate placement, molding, demolding and transportation, while ensuring that placement can continue during molding and demolding, thereby significantly improving production efficiency, reducing construction costs and ensuring construction quality and safety. Utility Model Content

[0006] This utility model provides a precast component laying device, including:

[0007] The support frame includes a movable support frame and a storage support frame disposed above the movable support frame, and a storage tank is disposed on the storage support frame;

[0008] A material transfer device is installed on a movable support frame, and a material discharge device is installed on the material transfer device;

[0009] The flipping device includes at least two flipping discs arranged below the material transfer device, a vibration device is provided in the flipping discs, and a mold is provided on the flipping discs.

[0010] The material conveying device is arranged below the turnover device, and comprises a moving track and a material conveying vehicle arranged on the moving track, wherein a material conveying groove is arranged on the material conveying vehicle.

[0011] Further, the material conveying device comprises a sliding frame slidably connected with the moving support frame, a discharging device is slidably connected with the sliding frame, a material containing groove is arranged on the discharging device, a stirring device is arranged in the material containing groove, and a discharging port is arranged below the discharging device.

[0012] Further, a material storage chamber is arranged in the material storage tank, and a turnover device is arranged in the material storage chamber.

[0013] Further, the support frame comprises a turnover support frame arranged below the moving support frame, at least two turnover devices are horizontally arranged on the turnover support frame, and the movement range of the material conveying device covers the at least two turnover devices.

[0014] Further, a mold is arranged on the upper surface and the lower surface of the turnover disc.

[0015] Compared with the prior art, the precast component material distribution equipment has the following beneficial effects:

[0016] The precast component material distribution equipment can realize an integrated process from material storage, material distribution to transportation, reduces the manual operation link, significantly improves the production efficiency, reduces the error caused by human factors through automatic operation, improves the consistency of product quality, the design of the material conveying device and the turnover device enables the equipment to flexibly adjust the position and mode of material distribution, is suitable for molds of different shapes and sizes, increases the applicability of the equipment, the sliding frame and the discharging device which are slidably connected further enhance the flexibility of material distribution, the range and speed of material distribution can be adjusted according to the requirement, the vibration device arranged in the turnover device helps the uniform distribution of the material in the mold, avoids the problems of material air holes, accumulation or omission, and the arrangement of the stirring device in the material containing groove also promotes the uniform mixing of the material, and improves the uniformity of the material distribution. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings, which are included to provide a further understanding of the present application and are incorporated in and constitute a part of this application, illustrate embodiments of the present application and serve to explain the present application, and shall not be construed as an improper limitation of the present application.

[0018] In the drawings:

[0019] Figure 1 is a schematic view of the precast component material distribution equipment;

[0020] Figure 2 is another schematic view of the precast component material distribution equipment Figure 1 ;

[0021] Figure 3 Another schematic view of the material distribution device for prefabricated components Figure 2

[0022] Figure 4 A sectional view of the storage tank. DETAILED DESCRIPTION

[0023] The technical scheme of the present application will be described below with reference to the drawings of the present application. However, the described embodiments are only a part of the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] As shown in Figures 1 to 4 The present application provides a material distribution device for prefabricated components, which comprises a support frame 10, a movable support frame 11 and a storage support frame 12 arranged above the movable support frame 10, a storage tank 60 arranged on the storage support frame 12;

[0025] A material moving device 20 is arranged on the movable support frame 11, and a material outlet device 21 is arranged on the material moving device 20;

[0026] A turnover device 30 comprises at least two turnover discs 31 arranged below the material moving device 20, a vibration device arranged in the turnover disc 31, and a mold 50 arranged on the turnover disc 31;

[0027] A material conveying device 40 is arranged below the turnover device 30, and the material conveying device 40 comprises a movable track 41 and a material conveying vehicle 42 arranged on the movable track 41, and a material conveying groove 43 arranged on the material conveying vehicle 42.

[0028] Specifically, the support frame comprises a movable support frame and a storage support frame. The movable support frame provides a movement space for the material moving device and the turnover device, while the storage support frame is used to install the storage tank and store raw materials required for production. The support frame is made of high-strength steel material and has sufficient load-bearing capacity and anti-deformation ability. Rollers or guide rails are arranged below the movable support frame to enable smooth movement on the horizontal plane to adapt to the needs of different production areas. The storage support frame is arranged above the movable support frame to install the storage tank and ensure the stability and safety of the storage tank. At the same time, the height and angle of the storage support frame can be adjusted according to actual needs to optimize the conveying efficiency of raw materials.

[0029] ​In this embodiment, the movable track is laid under the turnover device, providing a smooth and reliable running path for the material transport vehicle. The movable track is usually made of wear-resistant and corrosion-resistant materials to ensure stability and safety during long-term use. The material transport vehicle is installed on the movable track and consists of a driving system, a material transport tank, and a control system. The material transport tank is designed with reasonable volume and shape to meet the transportation needs of different prefabricated components. The control system realizes the automatic operation and precise positioning of the material transport vehicle through programming.

[0030] As shown in Figures 1 to 3 , in this embodiment, the material moving device 20 includes a sliding frame 22 connected to the moving support frame 11, a discharge device 21 connected to the sliding frame 22, a material container 23 provided on the discharge device 21, and a stirring device 24 provided in the material container 23. A discharge port is provided below the discharge device 21 and is connected to the material container 23.

[0031] In this embodiment, the sliding frame is connected to the discharge device, which can move flexibly on the sliding frame, thereby realizing precise material distribution for molds on different turnover discs. The material container is used to store raw materials transported from the storage tank, and the stirring device is set to prevent the raw materials from settling or caking in the material container, ensuring the uniformity of the material distribution. By adjusting the size and position of the discharge port, the amount and position of the raw material distribution can be accurately controlled, further improving production efficiency and product quality.

[0032] Specifically, the sliding frame and the moving support frame are connected through precise sliding mechanisms, realizing flexible movement in horizontal and vertical directions. The sliding frame is also equipped with an accurate positioning system to ensure that the discharge device can accurately reach the target position.

[0033] The discharge device is installed on the sliding frame and consists of a material container, a stirring device, and a discharge port. The material container is designed with reasonable volume and shape to meet the transportation needs of different raw materials. The stirring device ensures that the raw materials remain in a uniform state in the material container through rotation or vibration. The discharge port can be adjusted according to the material distribution requirements to achieve precise control.

[0034] As shown in Figure 4 , in this embodiment, a storage chamber 61 is provided in the storage tank 60, and a turnover device 62 is provided in the storage chamber 61. The storage chamber is used to store a large amount of raw materials, and the turnover device is set to avoid the problem of hardening or uneven accumulation of raw materials during storage, ensuring the smooth transportation of raw materials.

[0035] As shown in Figures 1 to 3As shown, in this embodiment, the support frame 10 includes a turnover support 13 arranged below the movable support frame 11, and at least two turnover devices 30 are horizontally arranged on the turnover support 13, and the movement range of the material moving device 20 covers at least two turnover devices 30. By horizontally arranging multiple turnover devices on the turnover support, the production capacity of the equipment can be greatly improved. At the same time, the movement range of the material moving device covers at least two turnover devices, ensuring the continuity and efficiency of the material operation.

[0036] Specifically, the turnover disc is usually made of high-strength alloy, with excellent wear resistance and corrosion resistance. Standard mold mounting hole positions are designed on the turnover disc to facilitate quick installation and disassembly of the mold. The vibration device is installed inside or below the turnover disc, and the uniform distribution of raw materials in the mold is promoted through vibration. The vibration device usually adopts electromagnetic or pneumatic type, which can be selected and adjusted according to actual needs. The mold is customized according to the shape, size and material requirements of specific products. The mold is made of high-strength and high-precision materials to ensure product quality and stability.

[0037] As shown, Figures 1 to 3 In this embodiment, molds 50 are arranged on the upper and lower surfaces of the turnover disc 31. Arranging molds on both upper and lower surfaces of the turnover disc can realize double-sided material distribution of prefabricated components, further improve production efficiency and product diversity, and is particularly suitable for prefabricated component production that requires double-sided material distribution.

[0038] The prefabricated component material distribution equipment provided by the present application has many use scenarios, including but not limited to the following descriptions:

[0039] The present application is suitable for the production of prefabricated components in the construction industry, such as prefabricated wall panels, prefabricated floor panels, etc., and through automatic material distribution, the production efficiency and quality can be greatly improved;

[0040] In road and bridge construction, prefabricated components such as prefabricated kerb stones, prefabricated guardrails, etc. can also be produced using this equipment, and the automation and flexibility of the equipment make production more efficient and flexible;

[0041] Water conservancy projects often require prefabricated components such as prefabricated canal panels, prefabricated dike blocks, etc. This equipment is also suitable for the production of these components and can meet the demand for prefabricated components in water conservancy projects;

[0042] In addition to the construction industry, this equipment can also be applied to other fields that require prefabricated components, such as landscape gardening, agricultural facilities, etc.

Claims

1. A precast component material placement device, characterized in that, The utility model relates to a kind of material handling system, including: Support frame (10), including mobile support frame (11) and the storage support frame (12) being arranged above the mobile support frame (11), storage tank (60) is arranged on the storage support frame (12); Material moving device (20) is arranged on the mobile support frame (11), and discharge device (21) is arranged on the material moving device (20); Turnover device (30), including at least two turnover discs (31) being arranged below the material moving device (20), vibration device is arranged in the turnover disc (31), and mould (50) is arranged on the turnover disc (31); Material transport device (40) is arranged below the turnover device (30), and the material transport device (40) includes moving track (41) and material transport vehicle (42) being arranged on the moving track (41), and material transport groove (43) is arranged on the material transport vehicle (42).

2. The preform member placement apparatus of claim 1, wherein, The material moving device (20) includes sliding frame (22) slidably connected with the mobile support frame (11), discharge device (21) is slidably connected on the sliding frame (22), and material containing groove (23) is arranged on the discharge device (21), stirring device (24) is arranged in the material containing groove (23), and discharge port is arranged below the discharge device (21) and is communicated with the material containing groove (23).

3. The preform member placement apparatus of claim 2, wherein, Storage cavity (61) is arranged in the storage tank (60), and turnover device (62) is arranged in the storage cavity (61).

4. The preform member placement apparatus of claim 3, wherein, The support frame (10) includes turnover support frame (13) being arranged below the mobile support frame (11), and at least two turnover devices (30) are horizontally arranged on the turnover support frame (13), and the movement range of the material moving device (20) covers at least two turnover devices (30).

5. The preform member placement apparatus of claim 4, wherein, The mould (50) is arranged on the upper and lower surfaces of the turnover disc (31).

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