Bidirectional foaming ceramic bisection machine

The design of the bidirectional foamed ceramic cutting machine enables efficient and precise cutting of foamed ceramic boards, solving the problems of low cutting efficiency and edge chipping, and improving production efficiency and product quality.

CN223735189UActive Publication Date: 2025-12-30INNER MONGOLIA JIANHENG GREEN MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520241960.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-30
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Traditional splitting machines have low cutting efficiency and are prone to chipping on the material surface when cutting foamed ceramic slabs, which affects production efficiency and product quality.

Method used

The bidirectional foamed ceramic splitting machine uses a conveyor motor to drive material transport, a cylinder for calibration and positioning, a servo motor to drive the saw blade for precise cutting, and a slider and guide rail for guidance to achieve efficient and precise splitting of building materials.

Benefits of technology

It improves cutting efficiency and quality, ensures the integrity of material surfaces, and enhances production efficiency and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bi-directional foaming ceramic bisecting machine, which relates to the technical field of building material processing equipment and comprises two groups of material conveying support seats, a material conveying support girder is arranged at the upper ends of the two groups of material conveying support seats, a mounting plate is arranged on one side of the material conveying support girder, and a transmission motor is arranged at the upper end of the mounting plate. A first conveying roller is arranged at the output end of the conveying motor, two tightness adjusting assemblies are symmetrically arranged on one side of the material conveying supporting girder, a second conveying roller is arranged between the two tightness adjusting assemblies, and a material conveying belt is arranged on the outer surface of the first conveying roller and the outer surface of the second conveying roller. Two sets of L-shaped connecting pieces are symmetrically arranged at the upper end of the material conveying supporting girder. The bi-directional foaming ceramic bisecting machine is convenient to operate, the air cylinder pushes the positioning auxiliary assembly to achieve rapid calibration and positioning, the position of the saw blade can be conveniently adjusted according to needs, and the machining efficiency of building materials is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building material processing equipment technical field, especially a two -way foamed ceramic split machine. BACKGROUND

[0002] Split machine is a kind of equipment widely used in industrial production, mainly used for cutting material, and this kind of equipment is excellent when processing hard material, but when facing such special materials as foamed ceramic plate, it encounters some challenges, and there are two main problems in the process of cutting foamed ceramic plate for traditional split machine: one is that the cutting efficiency is low;Second, when the saw blade approaches the edge part of the plate to work, it is easy to cause the material surface to appear the edge collapse phenomenon, which not only affects the appearance quality of the final product, but also reduces the overall production efficiency and good product rate, and these problems are particularly prominent for enterprises pursuing efficient production and high-quality finished products, therefore, it is particularly important to make innovative improvements to the deficiencies in the prior art, and the working performance of the cross-cutting machine can be optimized by introducing new design concepts and technical means, which can effectively solve the above-mentioned problems, thereby bringing significant economic benefits and technical breakthroughs for the related industry. SUMMARY

[0003] The main purpose of the utility model is to provide a two-way foamed ceramic split machine, which can effectively solve the problems in the background art.

[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:

[0005] A two-way foamed ceramic split machine, comprising two groups of material conveying support seats, two groups of material conveying support seats are provided with material conveying support girders at the upper end, the material conveying support girders are provided with mounting plates on one side, the mounting plates are provided with conveying motors at the upper end, the output end of the conveying motor is provided with a first conveying drum, the material conveying support girders are provided with two tension adjusting assemblies symmetrically on one side, the two tension adjusting assemblies are provided with a second conveying drum between them, the outer surfaces of the first conveying drum and the second conveying drum are provided with material conveying belts, the material conveying support girders are provided with two groups of L-shaped connecting pieces symmetrically at the upper end, the L-shaped connecting pieces are provided with air cylinders at one end, and the output end of the air cylinder is provided with a positioning auxiliary assembly penetrating the L-shaped connecting piece.

[0006] The upper end of the material conveying support girder is symmetrically provided with two groups of baffle plates and a plurality of small beams, the upper end of each two small beams is provided with a cross beam, the two sides of the cross beam are provided with fixed plates, the front end of the fixed plate is provided with a first servo motor, the output end of the first servo motor is provided with a screw rod penetrating through the fixed plate, the outer surface of the screw rod is provided with a moving block, one side of the moving block is provided with two sliding blocks, the two sides of the fixed plate are provided with two slide rails, one side of the moving block is provided with a mounting box, the rear end of the mounting box is provided with a second servo motor, the lower end of the moving block is provided with a saw blade, the output end of the second servo motor is provided with a first gear penetrating through the mounting box, one end of the saw blade is provided with a second gear, and the outer surfaces of the first gear and the second gear are provided with a transmission toothed belt.

[0007] Preferably, the material conveying support girder is detachably connected with the upper end of the two groups of material conveying support seats, the mounting plate is welded with one side of the material conveying support girder, the conveying motor is detachably connected with the upper end of the mounting plate, the output end of the conveying motor is provided with a shaft coupling, and the output end of the conveying motor is detachably connected with the first conveying roller through the shaft coupling.

[0008] Preferably, the two material conveying support girders are symmetrically and detachably connected with one side of the material conveying support girder, the second conveying roller is detachably connected between the two material conveying support girders, and the material conveying belt is sleeved on the outer surfaces of the first conveying roller and the second conveying roller.

[0009] Preferably, the two groups of L-shaped connectors are detachably connected with the upper end of the material conveying support girder, the air cylinder is detachably connected with one end of the L-shaped connector, and the output end of the air cylinder is detachably connected with the positioning auxiliary assembly penetrating through the L-shaped connector.

[0010] Preferably, the plurality of small beams are detachably connected with the upper end of the material conveying support girder, the cross beam is detachably connected with the upper end of the two small beams, the two fixed plates are respectively welded with the two sides of the cross beam, the first servo motor is detachably connected with the front end of the fixed plate, the output end of the first servo motor is provided with a shaft coupling, and the output end of the first servo motor is detachably connected with the screw rod through the shaft coupling.

[0011] Preferably, the moving block is threadedly connected with the outer surface of the screw rod, the sliding block is welded with one side of the moving block, the two groups of slide rails are respectively detachably connected with the two sides of the cross beam, the sliding block is in sliding connection with the slide rail, the mounting box is detachably connected with one side of the moving block, the second servo motor is detachably connected with the rear end of the mounting box, the saw blade is detachably connected with the lower end of the moving block, and the transmission toothed belt is in engagement with the outer surfaces of the first gear and the second gear.

[0012] Compared with the prior art, the utility model has the advantages of the following:

[0013] 1、The bidirectional foaming ceramic cutting machine, the first conveying roller and the material conveying belt can be driven to convey materials by starting the conveying motor, and the positioning auxiliary assembly can be quickly moved to the center position by the plurality of cylinders, so that the calibration and positioning of the building materials placed on the material conveying belt are quickly completed, the efficiency of the preliminary preparation work is greatly improved, the operation process is simple and easy to understand, and the working difficulty of the operator is effectively reduced.

[0014] 2、The bidirectional foaming ceramic cutting machine, the first conveying roller and the material conveying belt can be driven to convey materials by starting the conveying motor, and the positioning auxiliary assembly can be quickly moved to the center position by the plurality of cylinders, so that the calibration and positioning of the building materials placed on the material conveying belt are quickly completed, the efficiency of the preliminary preparation work is greatly improved, the operation process is simple and easy to understand, and the working difficulty of the operator is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the overall structure schematic view of the utility model;

[0016] Figure 2 is another angle structure schematic view of the overall of the utility model;

[0017] Figure 3 is the building material cutting equipment structure schematic view of the utility model; Figure 1 is the structure schematic view of A in the middle;

[0018] Figure 4 is the building material cutting equipment structure schematic view of the utility model.

[0019] In the figure: 1, material conveying support seat; 2, material conveying support beam; 3, mounting plate; 4, conveying motor; 5, first conveying roller; 6, tension adjusting assembly; 7, second conveying roller; 8, material conveying belt; 9, L-shaped connecting piece; 10, cylinder; 11, positioning auxiliary assembly; 12, baffle; 13, small beam; 14, cross beam; 15, fixed plate; 16, first servo motor; 17, lead screw; 18, moving block; 19, sliding block; 20, slide rail; 21, mounting box; 22, second servo motor; 23, saw blade; 24, first gear; 25, second gear; 26, transmission toothed belt. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0021] Example 1, as Figures 1-3 As shown, a bidirectional foaming ceramic splitting machine is described. A material conveying support beam 2 is detachably connected to the upper ends of two sets of material conveying support seats 1. An mounting plate 3 is welded to one side of the material conveying support beam 2. A transmission motor 4 is detachably connected to the upper end of the mounting plate 3. A coupling is provided at the output end of the transmission motor 4, and the output end of the transmission motor 4 is detachably connected to the first transmission roller 5 via the coupling. Two tension adjustment components 6 are symmetrically and detachably connected to one side of the material conveying support beam 2. A second transmission roller 7 is detachably connected between the two tension adjustment components 6. A material conveyor belt 8 is fitted onto the outer surfaces of the first transmission roller 5 and the second transmission roller 7. L-shaped connectors 9 are detachably connected to the upper end of the material conveying support beam 2. A cylinder 10 is detachably connected to one end of the L-shaped connector 9, and the output end of the cylinder 10 passes through the L-shaped connector 9 and is detachably connected to the positioning auxiliary component 11.

[0022] Starting the conveyor motor 4 drives the first conveyor roller 5 and the material conveyor belt 8 to transport materials. At the same time, multiple cylinders 10 push the positioning auxiliary component 11 to move towards the center position, which can quickly complete the calibration and positioning of the building materials placed on the material conveyor belt 8.

[0023] Example 2, as Figure 1 , Figure 2 , Figure 4 As shown, a bidirectional foamed ceramic splitting machine includes multiple small beams 13 detachably connected to the upper end of a material conveying support beam 2, a crossbeam 14 detachably connected to the upper ends of two small beams 13, two fixed plates 15 welded to both sides of the crossbeam 14, a first servo motor 16 detachably connected to the front end of the fixed plate 15, a coupling provided at the output end of the first servo motor 16, and a lead screw 17 detachably connected to the output end of the first servo motor 16 via the coupling, a moving block 18 threadedly connected to the outer surface of the lead screw 17, a slider 19 welded to one side of the moving block 18, two sets of slide rails 20 detachably connected to both sides of the crossbeam 14, a slider 19 slidably connected to the slide rails 20, a mounting box 21 detachably connected to one side of the moving block 18, a second servo motor 22 detachably connected to the rear end of the mounting box 21, a saw blade 23 detachably connected to the lower end of the moving block 18, and a transmission toothed belt 26 meshing with the outer surfaces of the first gear 24 and the second gear 25.

[0024] During the cutting process, the lead screw 17 can be driven to rotate by multiple first servo motors 16 according to the size of the building material, so that the moving block 18 drives the saw blade 23 to adjust its position. During this process, the slider 19 and the slide rail 20 play a guiding role. When cutting, the second servo motor 22 is started to drive the first gear 24 to rotate, and the second gear 25 is driven to rotate synchronously with the saw blade 23 through the transmission belt 26, so as to achieve precise division of the building material. After the cutting is completed, the material conveyor belt 8 can also transport the divided building material to the designated location.

[0025] It should be noted that the utility model is a kind of two-way foaming ceramic split machine, when using, two groups of material supporting seat 1 are installed in specified ground position, then start conveying motor 4 drive first conveying drum 5 and material conveying belt 8 are transported, then the building material of cutting is placed on material conveying belt 8, while control multiple cylinders 10 push positioning auxiliary assembly 11 to center position movement, after multiple positioning auxiliary assembly 11 respectively with the clamping of building material both sides can complete the calibration positioning of building material, then building material can be split cutting processing, when split cutting processing, according to the size of building material, multiple first servo motor 16 can be controlled to drive multiple lead screws 17 to rotate, at this time, moving block 18 will be driven with the rotation of lead screw 17 to adjust the position of multiple saw blades 23, here, under the guidance of slider 19 and slide rail 20, it can be more stable when moving, after adjusting, after building material is transported by material conveying belt 8 and moves stably to the lower side of saw blade 23, start second servo motor 22 drive first gear 24 to rotate, at this time, under the transmission of transmission tooth belt 26, it will drive second gear 25 and saw blade 23 to rotate synchronously, at this time, saw blade 23 can be precisely segmented to building material, after segmentation, the building material segmented is transported to specified position by material conveying belt 8 for subsequent processing.

[0026] The basic principles and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A bidirectional ceramic foam splitting machine comprising two sets of material conveying support seats (1), characterized in that: Two groups of the material conveying support seat (1) are provided with material conveying support girders (2) on the upper end, one side of the material conveying support girders (2) is provided with mounting plates (3), the upper end of the mounting plates (3) is provided with conveying motors (4), the output end of the conveying motor (4) is provided with first conveying rollers (5), two symmetrical tension adjusting assemblies (6) are arranged on one side of the material conveying support girders (2), a second conveying roller (7) is arranged between the two tension adjusting assemblies (6), the outer surfaces of the first conveying roller (5) and the second conveying roller (7) are provided with material conveying belts (8), two groups of L-shaped connecting pieces (9) are symmetrically arranged on the upper end of the material conveying support girders (2), one end of the L-shaped connecting piece (9) is provided with a pneumatic cylinder (10), the output end of the pneumatic cylinder (10) is provided with a positioning auxiliary assembly (11) penetrating through the L-shaped connecting piece (9); The upper end of the material conveying support girders (2) is symmetrically provided with two groups of baffle plates (12) and a plurality of small beams (13), the upper end of every two small beams (13) is provided with a cross beam (14), the two sides of the cross beam (14) are provided with fixed plates (15), the front end of the fixed plate (15) is provided with a first servo motor (16), the output end of the first servo motor (16) is provided with a lead screw (17) penetrating through the fixed plate (15), the outer surface of the lead screw (17) is provided with a moving block (18), one side of the moving block (18) is provided with two sliding blocks (19), the two sides of the fixed plate (15) are provided with two sliding rails (20), one side of the moving block (18) is provided with a mounting box (21), the rear end of the mounting box (21) is provided with a second servo motor (22), the lower end of the moving block (18) is provided with a saw blade (23), the output end of the second servo motor (22) is provided with a first gear (24) penetrating through the mounting box (21), one end of the saw blade (23) is provided with a second gear (25), the outer surfaces of the first gear (24) and the second gear (25) are provided with a transmission toothed belt (26).

2. A bidirectional ceramic foam splitting machine according to claim 1, characterized in that: The material conveying support girders (2) and the two groups of material conveying support seats (1) are detachably connected on the upper end, the mounting plates (3) are welded on one side of the material conveying support girders (2), the conveying motors (4) are detachably connected on the upper end of the mounting plates (3), the output end of the conveying motor (4) is provided with a shaft coupling, the output end of the conveying motor (4) is detachably connected with the first conveying roller (5) through the provided shaft coupling.

3. The bidirectional ceramic foam skiving machine of claim 1, wherein: The two tension adjusting assemblies (6) are symmetrically and detachably connected on one side of the material conveying support girders (2), the second conveying roller (7) is detachably connected between the two tension adjusting assemblies (6), the material conveying belt (8) is sleeved on the outer surfaces of the first conveying roller (5) and the second conveying roller (7).

4. The bidirectional ceramic foam skiving machine of claim 1, wherein: The two groups of L-shaped connecting pieces (9) are detachably connected on the upper end of the material conveying support girders (2), the pneumatic cylinder (10) is detachably connected on one end of the L-shaped connecting piece (9), the output end of the pneumatic cylinder (10) is detachably connected with the positioning auxiliary assembly (11) penetrating through the L-shaped connecting piece (9).

5. The bidirectional ceramic foam skiving machine of claim 1, wherein: A plurality of said small beams (13) are detachably connected on the upper end of the material conveying support beam (2), said cross beam (14) is detachably connected on the upper end of two small beams (13), two said fixed plates (15) are respectively welded with the two sides of the cross beam (14), the first servo motor (16) is detachably connected with the front end of the fixed plate (15), the output end of the first servo motor (16) is provided with a shaft coupling, and the output end of the first servo motor (16) is detachably connected with the lead screw (17) through the shaft coupling.

6. A bidirectional ceramic foam skiving machine as claimed in claim 1, wherein: The moving block (18) is in threaded connection with the outer surface of the lead screw (17), the sliding block (19) is welded with one side of the moving block (18), two groups of said slide rails (20) are respectively detachably connected with the two sides of the cross beam (14), the sliding block (19) is in sliding connection with the slide rail (20), the mounting box (21) is detachably connected with one side of the moving block (18), the second servo motor (22) is detachably connected with the rear end of the mounting box (21), the saw blade (23) is detachably connected with the lower end of the moving block (18), and the transmission tooth belt (26) is in meshing connection with the outer surfaces of the first gear (24) and the second gear (25).