Film covering device for valve plate machining

By introducing a dotting and slitting mechanism and an automatic feeding mechanism into the coating device for valve plate processing, the problems of single device function and low working efficiency are solved, and automatic feeding and efficient conveying of film rolls are realized.

CN223735464UActive Publication Date: 2025-12-30HENGLONG (XIAMEN) MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202423055114.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-30
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing coating devices for valve plate processing are limited in function and have low efficiency, while manual feeding is also inefficient.

Method used

A coating device for valve plate processing was designed, which includes a dotting and slitting mechanism and an automatic feeding mechanism. The dotting and slitting mechanism realizes the dotting and slitting function of the film roll, and the automatic feeding mechanism realizes the automatic feeding and conveying of the coating device.

Benefits of technology

It improves the functionality and efficiency of the film coating device, and realizes automatic feeding and efficient conveying of film rolls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve plate processing and film covering, in particular to a film covering device for valve plate processing, which comprises a housing, a feeding table is mounted on one side of the housing, a lower film cylinder is arranged below the feeding table, an upper film cylinder is mounted on the other side of the housing, one end of the housing is rotatably connected with a discharging rubber roller, and the other end of the housing is rotatably connected with a discharging rubber roller. The device comprises a feeding table, a plurality of housings are arranged in the feeding table, film guide rollers are rotationally connected to the inner sides of the housings, anti-curling plates are mounted in the housings, heating film laminating rollers are mounted in the housings, an automatic feeding mechanism is arranged on the surface of the feeding table, and the automatic feeding mechanism is composed of a conveying part, a fastening bolt, a sliding groove and a feeding backup plate. A dotting and slitting mechanism is arranged above the upper film cylinder, and a dotting and slitting assembly and a supporting rod are arranged in the dotting and slitting mechanism. The film roll dotting and slitting device not only can perform dotting and slitting on a film roll, is higher in functionality, but also improves the working efficiency of the film laminating device during feeding and conveying.
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Description

Technical Field

[0001] This utility model relates to the field of valve plate processing coating technology, specifically a coating device for valve plate processing. Background Technology

[0002] A valve plate is a thin sheet material. During the processing of a valve plate, both surfaces need to be coated with a film to provide protection. The coating device generally uses an unwinding mechanism to release the protective film so that the protective film is flattened and covered on the horizontally conveyed valve plate.

[0003] When using a laminating device, the film released from the upper film cylinder is generally directly guided to the laminating roller, making it difficult to pre-cut the film to be covered, and its function is relatively simple; when using a laminating device, the material is generally fed manually, which has low work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a coating device for valve plate processing, so as to solve the problems mentioned in the background art that the coating device has a relatively simple function and low working efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a coating device for valve plate processing, comprising a housing, an operation panel mounted on the surface of the housing, a feeding platform mounted on one side of the housing, a lower film cylinder disposed below the feeding platform, an upper film cylinder mounted on the other side of the housing, a discharge roller rotatably connected to one end of each housing, a guide roller rotatably connected to the inner side of each housing, an anti-curling plate installed inside the housing, the anti-curling plate being located between the discharge roller and the guide roller, a heating coating roller installed inside the housing, the input end of the heating coating roller being electrically connected to the output end of the operation panel, the heating coating roller being located on one side of the feeding platform, an automatic feeding mechanism disposed on the surface of the feeding platform, the automatic feeding mechanism comprising a conveying part, fastening bolts, a chute and a feeding guide plate, a dotting and slitting mechanism disposed above the upper film cylinder, the dotting and slitting mechanism comprising a dotting and slitting component and a support rod.

[0006] Preferably, a conveying unit is installed on the surface of the feeding table, the conveying unit is controlled by an operation panel, and a feeding plate is provided on one side of the surface of the feeding table.

[0007] Preferably, both ends of one side of the feeding platform are provided with sliding grooves, the sliding grooves and the feeding plate slide together, and the surface of the feeding plate is threaded with fastening bolts, one end of the fastening bolts passing through the feeding plate and pressing and fastening with the inner wall of the sliding groove.

[0008] Preferably, a support rod is fixed to the top of the cover by a spring rod, and the surface of the support rod is provided with a dotted cutting component.

[0009] Preferably, the dotting and slitting assembly consists of a pressure roller, a connecting rod, a slip ring, a locking stud, a pre-coated film dotting knife, a pre-coated film slitting knife, and a guide groove. The surface of the support rod is provided with a guide groove, and slip rings are slidably arranged on both sides of the surface of the guide groove.

[0010] Preferably, the slip ring has a locking stud threaded onto its surface, and one end of the locking stud passes through the slip ring and is pressed and fastened against the inner wall of the guide groove.

[0011] Preferably, a connecting rod is fixed to one side of the slip ring, a pressure roller is rotatably connected to one end of the connecting rod, a pre-coated film slitting knife is rotatably connected to one end of the connecting rod, and a pre-coated film dotting knife is rotatably connected to one end of the connecting rod. The pre-coated film dotting knife is located on one side of the pre-coated film slitting knife.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the coating device for valve plate processing can not only dot-cut the film roll, making it more functional, but also improve the working efficiency of the coating device during material feeding and conveying.

[0013] 1. With the addition of a dotting and slitting mechanism, after the upper film roll is installed, the locking stud can be loosened, and the sliding ring can be slid as needed to move the connecting rod, so that the pre-coated film dotting knife moves to the corresponding position. When the film passes under the pre-coated film dotting knife, a row of small holes can be rolled out on the edge of the pre-coated film under the action of the pre-coated film dotting knife to facilitate the slitting of the film-coated parts after lamination. Similarly, the pre-coated film slitting knife on the other side can be used to cut wide and long film rolls. Since the dotting and slitting mechanism is fixed by a spring rod, it is convenient for the pre-coated film dotting knife and the pre-coated film slitting knife to always be in contact with the film roll, so as to realize the dotting and slitting function of the lamination device on the film roll, making it more functional.

[0014] 2. By setting up an automatic feeding mechanism, loosening the fastening bolts, and then sliding the feeding plate to the corresponding position with the cooperation of the chute, tightening the fastening bolts again to fix the feeding plate, and then placing the part to be coated onto the surface of the conveying part inside the feeding table, so that one side of the conveying part contacts the surface of the feeding plate to prevent the coated part from being skewed. Then, the operation of the conveying part is controlled by the operation panel, and the coated part is automatically conveyed under the action of the conveying part, so as to realize the automatic feeding and conveying function of the coating device, thereby improving the working efficiency of the coating device during feeding and conveying. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the rear cross-sectional structure of this utility model;

[0017] Figure 3This is a three-dimensional enlarged structural schematic diagram of the dot-marking and slitting mechanism of this utility model;

[0018] Figure 4 This is a top-view enlarged structural diagram of the feeding platform of this utility model.

[0019] In the diagram: 1. Cover; 11. Control panel; 12. Lower film cylinder; 13. Feeding platform; 14. Upper film cylinder; 15. Discharge roller; 16. Anti-curling plate; 17. Heated film coating roller; 18. Guide roller; 2. Automatic feeding mechanism; 21. Conveying section; 22. Fastening bolt; 23. Slide groove; 24. Feeding guide plate; 3. Dotting and slitting mechanism; 31. Dotting and slitting assembly; 311. Pressure roller; 312. Connecting rod; 313. Slip ring; 314. Locking stud; 315. Pre-coated film dotting knife; 316. Pre-coated film slitting knife; 317. Guide groove; 32. Support rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0021] The structure of the coating device for valve plate processing provided by this utility model is as follows: Figure 1 and Figure 2As shown, the device includes a housing 1, on the surface of which is mounted an operation panel 11. A lithium battery and a processor are embedded within the operation panel 11. The processor includes an amplifier tube, a protection resistor Rm, a filter, an A / D converter, and a microcontroller. A sensor and the protection resistor Rm are connected in parallel with the amplifier tube and then in series with the filter. The signal is converted by the A / D converter and sent to the microcontroller. The display screen receives the processing signals from the microcontroller. A feeding platform 13 is mounted on one side of the housing 1. Below the feeding platform 13... A lower film cylinder 12 is provided, and an upper film cylinder 14 is installed on the other side of the cover 1. A discharge rubber roller 15 is rotatably connected to one end of the cover 1, and a guide film roller 18 is rotatably connected to the inside of the cover 1. An anti-curling plate 16 is installed inside the cover 1, located between the discharge rubber roller 15 and the guide film roller 18. A heating film coating roller 17 is installed inside the cover 1. The input end of the heating film coating roller 17 is electrically connected to the output end of the operation panel 11. The heating film coating roller 17 is located on one side of the feeding table 13.

[0022] In use, the upper film tube 14 and the lower film tube 12 are respectively installed on the surface of the corresponding film frame, and the film is passed through the guide roller 18 and wound around the surface of the heating coating roller 17. When the conveying unit 21 conveys the coated part to the space between the heating coating rollers 17, the film on the surface of the upper film tube 14 contacts the surface of the coated part, and the film on the surface of the lower film tube 12 contacts the bottom of the coated part. Under the action of the heating coating roller 17, the coated part is coated on both sides. The coated part is then discharged through the guide roller 18 and the discharge rubber roller 15. At the same time, the anti-curling plate 16 prevents the coated part from curling.

[0023] Furthermore, such as Figure 1 and Figure 4 As shown, the surface of the feeding platform 13 is provided with an automatic feeding mechanism 2. The automatic feeding mechanism 2 consists of a conveying part 21, fastening bolts 22, a chute 23 and a feeding plate 24. The conveying part 21 is installed on the surface of the feeding platform 13 and is controlled by the operation panel 11. A feeding plate 24 is provided on one side of the surface of the feeding platform 13. Both ends of one side of the feeding platform 13 are provided with chute 23. The chute 23 and the feeding plate 24 slide against each other. The surface of the feeding plate 24 is threaded with fastening bolts 22. One end of the fastening bolts 22 passes through the feeding plate 24 and is pressed and fastened to the inner wall of the chute 23.

[0024] In use, loosen the fastening bolt 22, then slide the feeding plate 24 to the corresponding position with the cooperation of the slide groove 23, and then tighten the fastening bolt 22 to fix the feeding plate 24. Then place the part to be coated on the surface of the conveying part 21 inside the feeding table 13, so that one side of the conveying part 21 contacts the surface of the feeding plate 24 to prevent the coated part from being skewed. Then control the operation of the conveying part 21 through the operation panel 11. Under the action of the conveying part 21, the coated part is automatically conveyed to realize the automatic feeding and conveying function of the coating device.

[0025] Furthermore, such as Figure 3 As shown, a dotting and slitting mechanism 3 is provided above the upper film cylinder 14. The dotting and slitting mechanism 3 includes a dotting and slitting assembly 31 and a support rod 32 inside. The support rod 32 is fixed above the cover 1 by a spring rod. The dotting and slitting assembly 31 is provided on the surface of the support rod 32. The dotting and slitting assembly 31 consists of a pressure roller 311, a connecting rod 312, a slip ring 313, a locking stud 314, a pre-coated film dotting knife 315, a pre-coated film slitting knife 316, and a guide groove 317. The surface of the support rod 32 is provided with a guide groove 317. Slip rings 313 are slidably provided on both sides of the surface. Locking studs 314 are threadedly connected to the surface of slip rings 313. One end of locking studs 314 passes through slip rings 313 and is pressed and fastened to the inner wall of guide grooves 317. A connecting rod 312 is fixed to one side of slip rings 313. A pressure roller 311 is rotatably connected to one end of connecting rod 312. A pre-coated film slitting knife 316 is rotatably connected to one end of connecting rod 312. A pre-coated film dotting knife 315 is rotatably connected to one end of connecting rod 312. The pre-coated film dotting knife 315 is located on one side of the pre-coated film slitting knife 316.

[0026] In use, after the upper film cylinder 14 is installed, the locking stud 314 can be loosened, and then the sliding ring 313 can be slid as needed to move the connecting rod 312, so that the pre-coated film dotting knife 315 moves to the corresponding position. When the film passes under the pre-coated film dotting knife 315, a row of small holes can be rolled out on the edge of the pre-coated film under the action of the pre-coated film dotting knife 315 to facilitate the cutting of the film-coated parts after film coating. Similarly, under the action of the pre-coated film slitting knife 316 on the other side, it can be used to cut wide and long film rolls. Since the dotting and cutting mechanism 3 is fixed by the elastic rod, it is convenient for the pre-coated film dotting knife 315 and the pre-coated film slitting knife 316 to always be in contact with the film roll, so as to realize the dotting and cutting function of the film roll by the film coating device.

[0027] Working principle: In use, first loosen the fastening bolt 22, then slide the feeding plate 24 to the corresponding position with the cooperation of the slide groove 23, and then tighten the fastening bolt 22 to fix the feeding plate 24. Then place the part to be coated on the surface of the conveying part 21 inside the feeding table 13, so that one side of the conveying part 21 contacts the surface of the feeding plate 24 to prevent the coated part from being skewed. Then control the operation of the conveying part 21 through the operation panel 11. Under the action of the conveying part 21, the coated part is automatically conveyed to realize the automatic feeding and conveying function of the coating device, thereby improving the working efficiency of the coating device during feeding and conveying.

[0028] At this time, the upper film tube 14 and the lower film tube 12 are respectively installed on the surface of the corresponding film frame, and the film passes through the guide roller 18 and winds around to the surface of the heating coating roller 17. When the conveying unit 21 conveys the coated part to the space between the heating coating rollers 17, the film on the surface of the upper film tube 14 contacts the surface of the coated part, and the film on the surface of the lower film tube 12 contacts the bottom of the coated part. Under the action of the heating coating roller 17, the coated part is coated on both sides. The coated part is then discharged through the guide roller 18 and the discharge rubber roller 15. At the same time, the anti-curling plate 16 can prevent the coated part from curling.

[0029] Meanwhile, after the upper film cylinder 14 is installed, the locking stud 314 can be loosened, and the sliding ring 313 can be slid according to the requirements, so that the sliding ring 313 drives the connecting rod 312 to move, so that the pre-coated film dotting knife 315 moves to the corresponding position. When the film passes under the pre-coated film dotting knife 315, a row of small holes can be rolled out on the edge of the pre-coated film under the action of the pre-coated film dotting knife 315 to facilitate the cutting of the film-coated parts after film coating. Similarly, under the action of the pre-coated film slitting knife 316 on the other side, it can be used to cut wide and long film rolls. Since the dotting and cutting mechanism 3 is fixed by the elastic rod, it is convenient for the pre-coated film dotting knife 315 and the pre-coated film slitting knife 316 to always be in contact with the film roll, so as to realize the dotting and cutting function of the film roll of the film coating device, which is more functional and finally completes the use of the film coating device.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A film coating device for valve plate processing, comprising a housing (1), characterized in that: The surface of the cover (1) is provided with an operation panel (11), one side of the cover (1) is provided with a feeding table (13), the lower side of the feeding table (13) is provided with a lower film cylinder (12), the other side of the cover (1) is provided with an upper film cylinder (14), one end of the cover (1) is rotatably connected with a discharging rubber roller (15), the inner side of the cover (1) is rotatably connected with a film guide roller (18), the inside of the cover (1) is provided with an anti-curling plate (16), the anti-curling plate (16) is located between the discharging rubber roller (15) and the film guide roller (18), the inside of the cover (1) is provided with a heating laminating roller (17), the input end of the heating laminating roller (17) is electrically connected with the output end of the operation panel (11), the heating laminating roller (17) is located on one side of the feeding table (13), the surface of the feeding table (13) is provided with an automatic feeding mechanism (2), the automatic feeding mechanism (2) is composed of a conveying part (21), a fastening bolt (22), a sliding groove (23) and a feeding back plate (24), the upper side of the upper film cylinder (14) is provided with a dotting and slitting mechanism (3), the inside of the dotting and slitting mechanism (3) comprises a dotting and slitting assembly (31) and a supporting rod (32).

2. The film laminating apparatus for valve plate processing according to claim 1, characterized by: The surface of the feeding table (13) is provided with a conveying part (21), the conveying part (21) is controlled by the operation panel (11), one side of the surface of the feeding table (13) is provided with a feeding back plate (24).

3. The film laminating apparatus for valve plate processing according to claim 2, characterized by: Both ends of one side of the feeding table (13) are provided with sliding grooves (23), the sliding grooves (23) and the feeding back plate (24) slide with each other, the surface of the feeding back plate (24) is threadedly connected with a fastening bolt (22), one end of the fastening bolt (22) penetrates through the feeding back plate (24) and is extruded and fastened with the inner wall of the sliding groove (23).

4. The film laminating apparatus for valve plate processing according to claim 1, characterized by: The upper side of the cover (1) is fixed with a supporting rod (32) through an elastic rod, the surface of the supporting rod (32) is provided with a dotting and slitting assembly (31).

5. The film laminating apparatus for valve plate processing according to claim 4, characterized by: The dotting and slitting assembly (31) is composed of a pressing wheel (311), a connecting rod (312), a sliding ring (313), a locking stud (314), a pre-coated film dotting knife (315), a pre-coated film slitting knife (316) and a guide groove (317), the surface of the supporting rod (32) is provided with a guide groove (317), both sides of the surface of the guide groove (317) are slidably provided with sliding rings (313).

6. The film laminating apparatus for valve plate processing according to claim 5, characterized by: The surface of the sliding ring (313) is threadedly connected with a locking stud (314), one end of the locking stud (314) penetrates through the sliding ring (313) and is extruded and fastened with the inner wall of the guide groove (317).

7. The film laminating apparatus for valve plate processing according to claim 6, characterized by: One side of the sliding ring (313) is fixed with a connecting rod (312), one end of the connecting rod (312) is rotatably connected with a pressing wheel (311), one end of the connecting rod (312) is rotatably connected with a pre-coated film slitting knife (316), one end of the connecting rod (312) is rotatably connected with a pre-coated film dotting knife (315), the pre-coated film dotting knife (315) is located on one side of the pre-coated film slitting knife (316).