Efficient laminating device for automatic production of rock wool purification plate
By designing an automated and efficient film-coating device for the production of rock wool cleanroom panels, a scraper and dust collection frame are used to automatically clean up dust, solving the problem that surface dust affects the film-coating quality after the production of rock wool cleanroom panels, and improving film-coating efficiency and quality.
Patent Information
- Application Number
- CN202520238039.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing rock wool cleanroom panels are prone to dust residue on their surface after production, which affects the flatness and quality of subsequent lamination.
An automated and efficient film-coating device for the production of rock wool purification panels was designed, comprising a conveying roller, a scraper, and a dust collection frame. The scraper scrapes the dust into the dust collection frame, and a motor is used to perform the film-coating operation.
It enables automated dust removal, improving the efficiency and quality of lamination and avoiding the hassle of manual cleaning.
Smart Images

Figure CN223735473U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rock wool purification board production technology, specifically to an automated and efficient film-coating device for rock wool purification board production. Background Technology
[0002] Rock wool cleanroom panels are composite materials with rock wool as the core material and color steel or stainless steel sheets as the face panel. Rock wool cleanroom panels possess excellent thermal insulation, heat insulation, fire resistance, dustproofing, antistatic properties, and antibacterial properties, and are widely used in cleanroom engineering fields with stringent indoor environmental requirements, such as electronics, pharmaceuticals, food, biology, precision instrument manufacturing, and scientific research. Rock wool cleanroom panels require a lamination process after production.
[0003] Existing rock wool cleanroom panels are prone to dust residue on their surface after production. If this dust is not cleaned, it can affect the flatness and quality of the subsequent lamination. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides an automated and efficient film-coating device for the production of rock wool purification panels. This device has the advantage of cleaning surface dust and solves the problem that dust easily adheres to the surface of existing rock wool purification panels after production, and that dust that is not cleaned can affect the quality of subsequent film coating.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency film-coating device for automated production of rock wool purification boards, comprising a main component, wherein the main component includes:
[0008] Side plates, which face each other symmetrically and are rotatably connected to conveyor rollers;
[0009] The bracket is fixedly connected to the top of the side plate;
[0010] A processing component is provided on the side plate and the bracket, the processing component including:
[0011] A lead screw passes through and is threaded onto the bracket;
[0012] A sliding rod passes through and is slidably connected to the bracket;
[0013] The throttle is fixedly connected to the top of the lead screw;
[0014] A connecting plate is disposed at the bottom of the lead screw and the slide bar, and the connecting plate is rotatably connected to the bottom of the lead screw;
[0015] A scraper is disposed at the bottom of the connecting plate;
[0016] A dust collection frame is provided at the bottom of the side plate;
[0017] A film-coating mechanism is located on the top of the side plate.
[0018] Preferably, the coating mechanism includes:
[0019] The frame is symmetrically and fixedly connected to the top of the side plate;
[0020] The unwinding roller is rotatably connected to the groove at the top of the frame;
[0021] The support base is fixedly connected to the top of the side plate;
[0022] An electric actuator is mounted on the bottom surface of the support base;
[0023] The connecting bracket is fixedly connected to the bottom output shaft of the electric push rod;
[0024] The pressure roller is rotatably connected to the connecting frame;
[0025] The motor is located on the outer wall of the connecting frame, and the output shaft of the motor is fixedly connected to one end of the pressure roller.
[0026] Preferably, the scraper is made of silicone.
[0027] Preferably, the top of the dust collection frame is symmetrically and fixedly connected with dovetail blocks, and the bottom of the side plate is symmetrically provided with dovetail grooves, with the dovetail blocks slidably connected in the dovetail grooves.
[0028] Preferably, a handle is fixedly connected to the outer wall of the dust collection frame.
[0029] Preferably, the outer wall of the throttle is provided with anti-slip texture.
[0030] (III) Beneficial Effects
[0031] Compared with the prior art, this utility model provides an automated and efficient film-coating device for the production of rock wool purification panels, which has the following beneficial effects:
[0032] This coating device has the advantage of cleaning surface dust. The rock wool purification board to be coated is placed on top of the conveyor roller. The rock wool purification board is conveyed to the connecting plate. As the rock wool purification board passes the bottom of the connecting plate, a scraper removes the floating dust on the top of the rock wool purification board to the outside. The floating dust falls into the dust collection frame at the bottom for collection. The rock wool purification board, after the floating dust has been cleaned, is then conveyed to the pressure roller. At this time, the motor is turned on, and the coating mechanism performs the coating operation on the rock wool purification board. This solves the problem that existing rock wool purification boards easily accumulate dust on their surface after production, and if the dust is not cleaned, it can easily affect the quality of subsequent coating. Attached Figure Description
[0033] Figure 1 This is a schematic diagram of the structure of this utility model;
[0034] Figure 2 This is an enlarged structural diagram of point A in this utility model;
[0035] Figure 3 This is a schematic diagram of the left-side structure of this utility model;
[0036] Figure 4 This is a schematic diagram of the dust collection frame extraction structure in this utility model;
[0037] Figure 5 This is a schematic diagram of the connecting plate and scraper structure in this utility model.
[0038] In the picture:
[0039] 1. Main body component; 11. Side plate; 12. Conveyor roller; 13. Support frame;
[0040] 2. Processing components; 21. Lead screw; 22. Slide bar; 23. Rotary handle; 231. Anti-slip texture; 24. Connecting plate; 25. Scraper; 26. Dust collection frame; 261. Dovetail block; 262. Dovetail groove; 27. Coating mechanism; 271. Frame; 272. Unwinding roller; 273. Support base; 274. Electric push rod; 275. Connecting frame; 276. Pressure roller; 277. Motor; 3. Handle. Detailed Implementation
[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0042] Example 1
[0043] See Figure 1-5A high-efficiency film-coating device for automated production of rock wool purification panels includes a main component 1, which includes: a side plate 11, which faces each other symmetrically and is rotatably connected to a conveyor roller 12; a support 13, which is fixedly connected to the top of the side plate 11; a processing component 2 is provided on the side plate 11 and the support 13, the processing component 2 including: a lead screw 21, which passes through and is threadedly connected to the support 13; a slide rod 22, which passes through and is slidably connected to the support 13; a handle 23, which is fixedly connected to the top of the lead screw 21; a connecting plate 24, which is disposed at the bottom of the lead screw 21 and the slide rod 22, and is rotatably connected to the bottom of the lead screw 21; a scraper 25, which is disposed at the bottom of the connecting plate 24; a dust collection frame 26, which is disposed at the bottom of the side plate 11; and a film-coating mechanism 27, which is disposed at the top of the side plate 11. The coating mechanism 27 includes: a frame 271, symmetrically and fixedly connected to the top of the side plate 11; an unwinding roller 272, rotatably connected to the groove at the top of the frame 271; a support base 273, fixedly connected to the top of the side plate 11; an electric push rod 274, disposed on the bottom surface of the support base 273; a connecting frame 275, fixedly connected to the bottom output shaft of the electric push rod 274; a pressure roller 276, rotatably connected to the connecting frame 275; and a motor 277, disposed on the outer wall of the connecting frame 275, the output shaft of the motor 277 being fixedly connected to one end of the pressure roller 276. The scraper 25 is made of silicone.
[0044] In use, the operator places the unwinding roller 272 with the film wrapped around it on the frame 271, wraps one end of the film around the pressure roller 276, and then places the rock wool purification board to be coated on top of the conveyor roller 12 (the conveyor roller 12 is existing technology, with an external power supply, which can achieve the material conveying effect when rotating; the specific structure is not described in detail here). The rock wool purification board is conveyed to the connecting plate 24. When the rock wool purification board passes the bottom of the connecting plate 24, the scraper 25 scrapes the floating dust on the top of the rock wool purification board to the outside. The floating dust falls into the dust collection frame 26 at the bottom for collection. The rock wool purification board with the floating dust removed is then conveyed to the pressure roller 276. At this time, the motor 277 is turned on, and the motor 277 drives the pressure roller 276 to rotate clockwise. During the rotation, the pressure roller 276, together with the conveyor roller 12, presses the film onto the surface of the rock wool purification board, thereby realizing the coating operation. When the thickness of the rock wool purification board to be coated increases, the operator turns the handle 23 in advance. The handle 23 drives the lead screw 21 to rotate, which in turn moves the connecting plate 24 at the bottom upward. The other side of the connecting plate 24 slides on the slide rod 22, causing the scraper 25 at the bottom to increase in height. The operator then controls the output shaft of the electric push rod 274 to retract, which in turn raises the connecting frame 275, facilitating the cleaning and coating of thicker rock wool purification boards. Similarly, turning the handle 23 in the opposite direction and extending the conveyor shaft of the electric push rod 274 allows for the cleaning and coating of thinner rock wool purification boards, increasing the practicality of the device. The silicone scraper 25 has excellent flexibility and elasticity, ensuring close contact with the rock wool purification board and effectively scraping away dust without leaving any cleaning dead corners. Furthermore, the relatively soft texture of silicone prevents scratches or damage to the surface of the rock wool purification board during the dust scraping process. Since the device can clean the dust on the surface of the rock wool purification board without the need for manual cleaning, it improves the efficiency of the rock wool purification board coating.
[0045] Both the electric actuator 274 and the motor 277 mentioned above are equipped with built-in power supplies.
[0046] Example 2
[0047] An auxiliary function has been added based on Embodiment 1.
[0048] See Figure 1-5 The dust collection frame 26 has dovetail blocks 261 symmetrically and fixedly connected to its top, and dovetail grooves 262 symmetrically opened at the bottom of the side plate 11. The dovetail blocks 261 are slidably connected within the dovetail grooves 262. A handle 3 is fixedly connected to the outer wall of the dust collection frame 26. The outer wall of the handle 23 is provided with anti-slip texture 231.
[0049] The dovetail block 261 and dovetail groove 262 at the top of the dust collection frame 26 allow the operator to easily remove the dust collection frame 26 from the bottom of the side plate 11 after collecting dust for a period of time, facilitating the cleaning of the internal dust. The handle 3 on the outside of the dust collection frame 26 provides a convenient position for the operator to apply force, making operation easier and enhancing safety when pulling out the dust collection frame 26. The anti-slip texture 231 on the outside of the throttle 23 is strip-shaped. When the hand grips the throttle 23, the anti-slip texture 231 provides strong friction in a specific direction, thus facilitating the operator to easily rotate the lead screw 21.
[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic high-efficiency film coating device for rock wool purification board production, comprising a main assembly (1), wherein the main assembly (1) comprises: a side plate (11) with a conveying roller (12) symmetrically and rotatably connected to the opposite faces of the side plate (11); a support (13) fixedly connected to the top of the side plate (11); characterized in that a processing assembly (2) is arranged on the side plate (11) and the support (13), wherein the processing assembly (2) comprises: a lead screw (21) penetratingly and threadedly connected to the support (13); a sliding rod (22) penetratingly and slidably connected to the support (13); a handle (23) fixedly connected to the top of the lead screw (21); a connecting plate (24) arranged at the bottom of the lead screw (21) and the sliding rod (22), wherein the connecting plate (24) is rotatably connected to the bottom of the lead screw (21); a scraper (25) arranged at the bottom of the connecting plate (24); a dust collection frame (26) arranged at the bottom of the side plate (11); and a film coating mechanism (27) arranged at the top of the side plate (11).
2. The high-efficiency film coating device for automatic production of rock wool purification plates according to claim 1, characterized in that: The film coating mechanism (27) comprises: a shelf (271) symmetrically and fixedly connected to the top of the side plate (11); an unwinding roller (272) rotatably connected to the top recess of the shelf (271); a support seat (273) fixedly connected to the top of the side plate (11); an electric push rod (274) arranged at the bottom surface of the support seat (273); a connecting frame (275) fixedly connected to the output shaft at the bottom of the electric push rod (274); a compression roller (276) rotatably connected to the connecting frame (275); and a motor (277) arranged at the outer side wall of the connecting frame (275), wherein the output shaft of the motor (277) is fixedly connected to one end of the compression roller (276).
3. The high-efficiency film coating device for the automatic production of rock wool purification plates according to claim 2, characterized in that: The scraper (25) is made of silica gel.
4. The high-efficiency film coating device for the automatic production of rock wool purification plates according to claim 1, characterized in that: The top of the dust collection frame (26) is symmetrically and fixedly connected with a dovetail block (261), the bottom of the side plate (11) is symmetrically provided with a dovetail groove (262), and the dovetail block (261) is slidably connected to the dovetail groove (262).
5. The high-efficiency film coating device for the automatic production of rock wool purification plates according to claim 4, characterized in that: A handle (3) is fixedly connected to the outer side wall of the dust collection frame (26).
6. The high-efficiency film coating device for the automatic production of rock wool purification plates according to claim 5, characterized in that: Anti-slip lines (231) are arranged on the outer side wall of the handle (23).