Perfusion device for processing chemical defoaming and foam inhibiting agent
By designing a filling device for chemical defoaming and foam suppressing agents, and using a conveyor roller and lifting hydraulic cylinder system to stabilize the filling bottles, the problem of spillage caused by bottle shaking during the filling process was solved, ensuring the stability of chemical defoaming agent filling and the safety of the equipment.
Patent Information
- Application Number
- CN202520385928.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-06
AI Technical Summary
In chemical production processes, bottles are prone to shaking during filling, causing defoaming agents to spill. In particular, chemical defoaming and foam-suppressing agents containing acidic, alkaline, or chloride components are corrosive to equipment and affect its stability.
A filling device for processing chemical defoaming and antifoaming agents was designed, including a conveyor frame, a conveyor roller, a filling table lifting mechanism, and a fixed clamping mechanism. The conveyor roller drives the filling bottle close to the filling table, and the lifting hydraulic cylinder and pulley system are used to achieve stable clamping of the filling bottle to avoid shaking and spillage.
This ensures stability in the filling process, prevents defoamer spillage, and protects the stability and safety of the equipment.
Smart Images

Figure CN223736389U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling equipment technical field especially is related to a kind of perfusion devices for chemical defoaming and bubble inhibitor processing. BACKGROUND
[0002] In the chemical production production process, sometimes emulsifier, penetrant and other surface active agents are used, and the surface activity rises, which can easily lead to the generation of foam. At this time, defoaming agent is needed to effectively prevent and eliminate the foam generated by chemical reaction, to ensure the smooth progress of the production process. In the production process of chemical defoaming and bubble inhibitor, a filling machine is used to fill the chemical defoaming and bubble inhibitor into the filling bottle, which is convenient for subsequent transportation and storage of the chemical defoaming and bubble inhibitor.
[0003] During filling, the filling bottle is conveyed to the lower part of the filling head by the conveying mechanism, and the chemical defoaming and bubble inhibitor in the storage tank is filled into the filling bottle by the filling head, and then conveyed out by the conveying mechanism. If the filling bottle shakes during the filling process, the filled chemical defoaming and bubble inhibitor is easy to spill. For some industrial defoaming and bubble inhibitors containing acidic, alkaline or chloride, nitrite and other components, they have certain corrosiveness to metal and plastic. If these defoaming and bubble inhibitors spill out, it will affect the stability of the equipment. Therefore, a fixed clamping mechanism needs to be set at the filling position to limit the filling bottle. SUMMARY
[0004] The utility model aims at providing a kind of perfusion devices for chemical defoaming and bubble inhibitor processing, can be positioned and fixed to filling bottle at filling position, avoid that filling bottle moves and leads to defoaming agent spilling, to solve the problems raised in the above background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of perfusion devices for chemical defoaming and bubble inhibitor processing, including conveying frame, the conveying roller for conveying filling bottle is rotatably installed in the inside of conveying frame, and the filling table lifting mechanism for adjusting the height of filling bottle is installed, the filling head is arranged above the filling table lifting mechanism, the fixed clamping mechanism for fixing filling bottle is installed on the inner wall of conveying frame, one end of the filling head is connected with connecting pipe, and the end of connecting pipe is fixedly connected with liquid storage tank;
[0006] The fixed clamping mechanism includes a guide telescopic rod vertically installed on the inner wall of the conveying frame, and a clamping spring is sleeved outside the guide telescopic rod, a fixed plate is fixedly arranged at the end of the clamping spring, and a connecting rope is fixedly connected to the middle part of the fixed plate.
[0007] Preferably, the filling head is fixedly connected with a support frame on one side, and the end of the support frame is fixed on the liquid storage tank. The bottom of the liquid storage tank is provided with a support base.
[0008] Preferably, the filling table lifting mechanism comprises a liftable filling table, and the filling table is mounted inside the conveying frame, a guide sliding groove is formed at the connection between the filling table and the conveying frame, and a guide sliding block is arranged inside the guide sliding groove.
[0009] Preferably, the bottom of the filling table is provided with a lifting hydraulic cylinder, and the telescopic end of the lifting hydraulic cylinder is fixedly connected with the bottom of the filling table.
[0010] Preferably, the top of the filling table is provided with a first pulley, and a second pulley is arranged above the first pulley, the second pulley is arranged on the inner wall of the conveying frame, and the second pulley is arranged below the fixed plate.
[0011] Preferably, the top of the conveying frame is provided with a guide ring, and the guide ring is welded on the conveying frame.
[0012] Preferably, the other end of the connecting rope is fixedly arranged on the top of the filling table, and the connecting rope penetrates the second pulley and the first pulley in sequence, and the terminal end of the connecting rope penetrates the guide ring and is fixedly connected with the conveying frame and the fixed plate.
[0013] Compared with the prior art, the beneficial effects of the present application are:
[0014] 1. The fixed clamping mechanism can clamp the filling bottle, thereby avoiding displacement of the filling bottle during the filling process, affecting the stability during filling, and avoiding spilling caused by movement of the filling bottle.
[0015] 2. The filling table lifting mechanism can drive the filling table to move upwards, so that the filling bottle approaches the filling head, and the filling bottle is clamped and driven as the filling table rises. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0017] Figure 1 It is the overall structure view of the present application;
[0018] Figure 2 It is the structure schematic view of the fixed plate of the present application;
[0019] Figure 3 It is the Figure 1 enlarged view of A in the middle;
[0020] Figure 4 The structure diagram of the filling table of the utility model.
[0021] Mark explanation:
[0022] 1, conveying frame; 2, conveying roller; 3, fixed clamping mechanism; 301, fixed plate; 302, clamping spring; 303, guide telescopic rod; 304, connecting rope; 4, filling table lifting mechanism; 401, filling table; 402, guide chute; 403, guide sliding block; 404, lifting hydraulic cylinder; 405, first pulley; 406, second pulley; 5, filling head; 6, supporting base; 7, liquid storage tank; 8, supporting frame; 9, connecting pipe. Specific implementation
[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] The utility model provides a kind of technical scheme:
[0025] Please refer to Figures 1 to 4 A kind of perfusion device for chemical defoaming and bubble inhibitor processing, including conveying frame 1, conveying roller 2 for conveying filling bottle is rotatably installed in the inside of conveying frame 1, and filling table lifting mechanism 4 for adjusting the height of filling bottle is arranged, filling head 5 is provided above filling table lifting mechanism 4, fixed clamping mechanism 3 for fixing filling bottle is installed on the inner wall of conveying frame 1, one end of filling head 5 is connected with connecting pipe 9, and liquid storage tank 7 is fixedly connected to the end of connecting pipe 9;
[0026] Fixed clamping mechanism 3 includes guide telescopic rod 303 vertically installed on the inner wall of conveying frame 1, and clamping spring 302 is sleeved outside guide telescopic rod 303, fixed plate 301 is fixedly arranged at the end of clamping spring 302, and connecting rope 304 is fixedly connected to the middle part of fixed plate 301.
[0027] By adopting the above technical scheme, filling bottle is moved to the direction close to filling table lifting mechanism 4 under the driving of conveying roller 2 rotatably in conveying frame 1, since fixed clamping mechanism 3 is located above filling table lifting mechanism 4, it can clamp filling bottle placed on the top of filling table lifting mechanism 4, so that fixed plate 301 is tightly attached to filling bottle, avoids displacement of filling bottle during filling process, affects the stability during filling, and avoids spilling caused by the movement of filling bottle;
[0028] At this time, the defoaming and foam-suppressing agent in the storage tank 7 flows to the filling head 5 through the connecting pipe 9, and is injected into the filling bottle through the filling head 5 to realize the filling operation.
[0029] Specifically, such as Figure 2 and Figure 3 As shown, a support frame 8 is fixedly connected to one side of the filling head 5, and the end of the support frame 8 is fixed to the liquid storage tank 7. A support base 6 is provided at the bottom of the liquid storage tank 7. The filling platform lifting mechanism 4 includes a lifting filling platform 401, which is installed inside the conveyor frame 1. A guide groove 402 is provided at the connection between the filling platform 401 and the conveyor frame 1, and a guide slider 403 is provided inside the guide groove 402. A lifting hydraulic cylinder 404 is provided at the bottom of the filling platform 401, and the telescopic end of the lifting hydraulic cylinder 404 is fixedly connected to the bottom of the filling platform 401. A first pulley 405 is provided on the top of the filling table 401, and a second pulley 406 is provided above the first pulley 405. The second pulley 406 is located on the inner wall of the conveyor frame 1 and below the fixed plate 301. A guide ring is provided on the top of the conveyor frame 1 and is welded to the conveyor frame 1. The other end of the connecting rope 304 is fixedly provided on the top of the filling table 401, and the connecting rope 304 passes through the second pulley 406 and the first pulley 405 in sequence. The end of the connecting rope 304 passes through the guide ring and the conveyor frame 1 and is fixedly connected to the fixed plate 301.
[0030] By adopting the above technical solution, the lifting hydraulic cylinder 404 is activated, which pushes the filling platform 401 upward, so that the filling bottles placed on the filling platform 401 gradually approach the filling head 5 and stop after reaching a suitable height. During the process of the filling platform 401 rising, the connecting rope 304 moves inside the second pulley 406 and the first pulley 405, thereby passing through the guide ring to release the fixing plate 301. The clamping spring 302 on the fixing plate 301 returns to its original position, thereby fixing and clamping the filling bottles located between the fixing plates 301.
[0031] Working principle: The bottles, driven by the rotating conveyor rollers 2 within the conveyor frame 1, move towards the filling platform lifting mechanism 4. Since the fixed clamping mechanism 3 is located above the filling platform lifting mechanism 4, activating the lifting hydraulic cylinder 404 pushes the filling platform 401 upwards, causing the bottles placed on the filling platform 401 to gradually approach the filling head 5. Once a suitable height is reached, the movement stops. During the ascent of the filling platform 401, the connecting rope 304 moves inside the second pulley 406 and the first pulley 405, thus passing through... When the guide ring releases the fixing plate 301, the clamping spring 302 on the fixing plate 301 returns to its original position, thereby fixing and clamping the filling bottle located between the fixing plates 301. This ensures that the fixing plate 301 is in close contact with the filling bottle, preventing the filling bottle from shifting during the filling process, which would affect the stability of the filling process and prevent spillage caused by the movement of the filling bottle. At this time, the defoaming and defoaming agent in the storage tank 7 flows to the filling head 5 through the connecting pipe 9 and is injected into the interior of the filling bottle through the filling head 5 to complete the filling operation.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A perfusion device for the processing of chemical antifoam and foam suppressants, comprising a conveyor frame (1), characterized in that: The inside of the conveying frame (1) is rotatably provided with a conveying roller (2) for conveying the filling bottle, and a filling table lifting mechanism (4) for adjusting the height of the filling bottle, the upper part of the filling table lifting mechanism (4) is provided with a filling head (5), the inner wall of the conveying frame (1) is provided with a fixing clamping mechanism (3) for fixing the filling bottle, one end of the filling head (5) is connected with a connecting pipe (9), and the end of the connecting pipe (9) is fixedly connected with a liquid storage tank (7). The fixing clamping mechanism (3) comprises a guide telescopic rod (303) which is vertically installed on the inner wall of the conveying frame (1), and the outer part of the guide telescopic rod (303) is sleeved with a clamping spring (302), the end of the clamping spring (302) is fixedly provided with a fixed plate (301), and the middle part of the fixed plate (301) is fixedly connected with a connecting rope (304).
2. The device according to claim 1, characterized in that it is a device for the perfusion of a chemical defoaming and foam suppressing agent for the processing of a fluid. One side of the filling head (5) is fixedly connected with a support frame (8), and the end of the support frame (8) is fixed on the liquid storage tank (7), and the bottom of the liquid storage tank (7) is provided with a supporting base (6).
3. The device according to claim 1, characterized in that: The filling table lifting mechanism (4) comprises a lifting filling table (401), and the lifting filling table (401) is installed in the inside of the conveying frame (1), and the connecting part between the lifting filling table (401) and the conveying frame (1) is provided with a guide sliding groove (402), and the inside of the guide sliding groove (402) is provided with a guide sliding block (403).
4. The device according to claim 3, characterized in that it is a device for the perfusion of a chemical antifoam and foam suppressant for the processing of a chemical product. The bottom of the lifting filling table (401) is provided with a lifting hydraulic cylinder (404), and the telescopic end of the lifting hydraulic cylinder (404) is fixedly connected with the bottom of the lifting filling table (401).
5. The device according to claim 4, characterized in that it is a perfusion device for the processing of chemical anti- and bubble-foaming agents. The top of the lifting filling table (401) is provided with a first pulley (405), and the upper part of the first pulley (405) is provided with a second pulley (406), and the second pulley (406) is located on the inner wall of the conveying frame (1), and the second pulley (406) is located below the fixed plate (301).
6. The device according to claim 5, characterized in that it is a device for the perfusion of a chemical defoaming and foam suppressing agent for the processing of a chemical product. The top of the conveying frame (1) is provided with a guide ring, and the guide ring is welded on the conveying frame (1).
7. The device according to claim 6, characterized in that it is a perfusion device for the processing of chemical antifoam and foam suppressors. The other end of the connecting rope (304) is fixedly arranged on the top of the lifting filling table (401), and the connecting rope (304) penetrates the inside of the second pulley (406) and the first pulley (405) in sequence, and the end of the connecting rope (304) penetrates the guide ring and the conveying frame (1) and is fixedly connected with the fixed plate (301).