Cleaning device capable of automatically cleaning frozen coal on surface of turnabout drum of conveying belt

Abstract

The utility model relates to the technical field of port belt conveyor equipment, and discloses a cleaning device capable of automatically cleaning frozen coal on the surface of a turnabout drum of a conveying belt, which comprises a turnabout drum body and a cleaning structure, a heating structure is further arranged on the inner side of the support, a heating pipe is started, so that the heating pipe can work, heat can be generated, frozen coal on the turnabout drum body can be heated, the frozen coal is softened and melted, cleaning is facilitated, friction force between the cleaning blades and the turnabout drum body can be reduced, abrasion is reduced, and the cleaning efficiency is improved. The cleaning blade is detachably mounted on the bottom plate, the cleaning blade moves relative to the turnabout drum body through the friction disc pressed on the drum surface of the turnabout drum body, the cleaning blade running relative to the turnabout drum body can cut off protruding frozen coal, and frozen coal briquettes are prevented from being accumulated too large and too high.

Description

Technical Field

[0001] This utility model relates to the technical field of port belt conveyor equipment, specifically a cleaning device that can automatically clean frozen coal from the surface of the conveyor belt redirection roller. Background Technology

[0002] Belt conveyors are high-efficiency, continuously operating conveying equipment, widely used in coal unloading ports. The idler rollers are crucial load-bearing and transmission components of the belt conveyor system. Typical conveyor belts are closed loop systems designed for continuous operation; however, this means that a portion of the idler rollers is in constant contact with the coal-carrying surface of the conveyor belt.

[0003] When the coal being transported by the conveyor belt is relatively damp, some wet coal will adhere to the surface of the redirecting drum. When the temperature is above zero degrees Celsius, the adhered wet coal will be thrown off with the operation of the conveyor belt and the redirecting drum, without affecting the operation of the conveyor belt system. However, when the temperature drops below zero degrees Celsius, the wet coal adhering to the surface of the redirecting drum will freeze and gradually accumulate. In winter, the low temperature reduces the elasticity of the conveyor belt. When the frozen coal on the surface of the drum accumulates too much, it will damage the conveyor belt wrapped around the drum. In severe cases, it can cause the entire conveyor belt to tear, resulting in significant economic losses and production stoppage losses.

[0004] Therefore, we propose a cleaning device that can automatically clean frozen coal from the surface of the conveyor belt redirection roller to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide a cleaning device that can automatically clean frozen coal on the surface of the deflector roller of a conveyor belt, so as to solve the problem mentioned in the background art that wet and sticky coal on the surface of the deflector roller will freeze, and when the frozen coal on the roller surface accumulates too much, it will damage the conveyor belt wrapped on the roller, and in severe cases, it will cause the entire conveyor belt to be torn apart.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device that can automatically clean frozen coal on the surface of a conveyor belt redirecting roller, comprising a redirecting roller body and a cleaning structure disposed on one side of the redirecting roller body. The cleaning structure is used to clean the surface of the redirecting roller body. Bearing seats are respectively installed at the front and rear ends of the redirecting roller body. A support is provided on one side of the bearing seats. The cleaning structure is placed inside the support. A heating structure is also provided inside the support. The heating structure is located on one side of the redirecting roller body. A conveyor belt for conveying coal is provided on the outer side of the redirecting roller body.

[0007] The cleaning structure includes a drive shaft and a friction disc disposed on one side of the drive shaft. A connecting shaft is disposed on the inner side of the friction disc and is connected to one end of the drive shaft. Cleaning blades are evenly distributed on the outer side of the connecting shaft. The cleaning blades are used to scrape off frozen coal from the surface of the redirecting drum body.

[0008] Preferably, the bracket has a base plate on its inner side, and a mounting seat is provided on the base plate. The mounting seat is sleeved on the outer side of the drive shaft, and fastening bolts are provided on the surface of the mounting seat for fixing the mounting seat.

[0009] Preferably, the base plate is a welded steel plate in the shape of an "U" with mounting holes on its surface. An adjusting bolt is provided on one side of the base plate and is installed on the side plate of the base plate, pressing against the side of the mounting seat, so that the friction disc can be pressed against the cylindrical surface of the redirecting roller body.

[0010] Preferably, the outer side of the connecting shaft has several positioning grooves evenly distributed, one end of the cleaning blade can be inserted into the positioning groove, and screws are evenly distributed on the outer side of the positioning groove to fix the position of the cleaning blade, so that the cleaning blade and the connecting shaft are detachably connected and the cleaning blade can be replaced.

[0011] Preferably, the base plate is provided in two sets, and the two sets of base plates are symmetrically distributed about the center line of the bracket, and the base plates are welded to the bracket.

[0012] Preferably, the heating structure includes a heating tube and mounting brackets disposed at both ends of the heating tube. The lower end of the mounting bracket is provided with a mounting block, and the mounting block is also provided with screws, which can be used to fix the mounting block to the bracket.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Through the set support, redirecting drum body, conveyor belt and cleaning structure, the conveyor belt is used to transport coal, and then the cleaning structure can scrape off the frozen coal on the surface of the redirecting drum body to achieve the purpose of cleaning, ensure the normal use of the conveyor belt, reduce downtime for manual cleaning, and improve the operating efficiency of the belt conveyor.

[0015] 2. The heating structure can melt the frozen coal on the redirecting drum body, making it easier to clean the frozen coal. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0017] Figure 2 This is a three-dimensional structural diagram of the cleaning structure of this utility model;

[0018] Figure 3This is a three-dimensional structural diagram of the base plate and connecting shaft of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the heating structure of this utility model.

[0020] In the diagram: 1. Bracket; 2. Bearing housing; 3. Redirecting roller body; 4. Conveyor belt; 5. Cleaning structure; 51. Drive shaft; 52. Friction disc; 53. Base plate; 531. Mounting seat; 532. Fastening bolt; 54. Connecting shaft; 541. Positioning groove; 542. Screw; 55. Cleaning blade; 56. Adjusting bolt; 6. Heating structure; 61. Mounting block; 62. Mounting bracket; 63. Heating tube. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: Please refer to Figures 1-3 A cleaning device for automatically cleaning frozen coal on the surface of a deflector roller of a conveyor belt includes a deflector roller body 3 and a cleaning structure 5 disposed on one side of the deflector roller body 3. The cleaning structure 5 is used to clean the surface of the deflector roller body 3. Bearing seats 2 are respectively installed at the front and rear ends of the deflector roller body 3. A support 1 is disposed on one side of the bearing seats 2. The cleaning structure 5 is placed inside the support 1. A heating structure 6 is also disposed inside the support 1. The heating structure 6 is located on one side of the deflector roller body 3. A conveyor belt 4 for conveying coal is disposed on the outer side of the deflector roller body 3.

[0023] The cleaning structure 5 includes a drive shaft 51 and a friction disc 52 disposed on one side of the drive shaft 51. A connecting shaft 54 ​​is disposed on the inner side of the friction disc 52. The connecting shaft 54 ​​is connected to one end of the drive shaft 51. Cleaning blades 55 are evenly distributed on the outer side of the connecting shaft 54. The cleaning blades 55 are used to scrape off the frozen coal on the surface of the redirecting drum body 3.

[0024] The bracket 1 has a base plate 53 on its inner side, and a mounting seat 531 is provided on the base plate 53. The mounting seat 531 is sleeved on the outer side of the drive shaft 51. Fastening bolts 532 are provided on the surface of the mounting seat 531. The fastening bolts 532 are used to fix the mounting seat 531.

[0025] The base plate 53 is a welded steel plate in the shape of an "U". It has mounting holes on its surface. An adjusting bolt 56 is provided on one side of the base plate 53. The adjusting bolt 56 is installed on the side plate of the base plate 53 and presses against the side of the mounting seat 531, which can press the friction disc 52 against the cylinder surface of the redirecting roller body 3.

[0026] Several positioning grooves 541 are evenly distributed on the outer side of the connecting shaft 54. One end of the cleaning blade 55 can be inserted into the positioning groove 541. Screws 542 are evenly distributed on the outer side of the positioning groove 541 to fix the position of the cleaning blade 55, so that the cleaning blade 55 and the connecting shaft 54 ​​are detachably connected and the cleaning blade 55 can be replaced.

[0027] Two sets of base plates 53 are provided, and the two sets of base plates 53 are symmetrically distributed about the center line of the support 1. The base plates 53 are welded to the support 1.

[0028] In this embodiment: the base plate 53 is welded to the inner side of the bracket 1. Then, the drive shaft 51 can be fixed to the base plate 53 using the mounting seat 531 and fastening bolts 532. The adjusting bolts 56 are installed on the side plate of the base plate 53, pressing against the side of the mounting seat 531, which can press the friction disc 52 against the cylinder surface of the redirecting roller body 3. Then, one end of the cleaning blade 55 can be inserted into the positioning groove 541 and fixed with screws 542. Thus, the cleaning blade 55 can be detachably installed on the base plate 53 and pressed against the redirecting roller body 3. The friction disc 52 on the drum body 3 enables relative movement with the redirecting drum body 3. When wet sticky coal is conveyed on the conveyor belt 4 and the wet sticky coal freezes on the surface of the redirecting drum body 3, the cleaning blades 55 that operate relative to the redirecting drum body 3 will cut off the protruding frozen coal to prevent the frozen coal blocks from accumulating too large or too high, thus cleaning the frozen coal. Conversely, when a set of cleaning blades 55 is damaged, the cleaning blades 55 can be removed from the positioning groove 541 for replacement without having to remove the entire cleaning structure 5 for maintenance, effectively reducing costs.

[0029] Example 2: This example is an improvement on Example 1. For details, please refer to [link / reference]. Figure 4 The heating structure 6 includes a heating tube 63 and mounting brackets 62 disposed at both ends of the heating tube 63. A mounting block 61 is disposed at the lower end of the mounting bracket 62. Screws 542 are also disposed on the mounting block 61. The mounting block 61 can be fixed to the bracket 1 by means of the screws 542.

[0030] In this embodiment: the heating tube 63 is placed on one side of the redirecting drum body 3 and inside the conveyor belt 4. The heating structure 6 is then fixed to the bracket 1 using screws 542 and mounting blocks 61. Before cleaning the redirecting drum body 3, the heating tube 63 is turned on so that it can work and generate heat to heat the frozen coal on the redirecting drum body 3, making the frozen coal soft and melt, which is convenient for cleaning. It can also reduce the friction between the cleaning blade 55 and the redirecting drum body 3, thus reducing wear.

[0031] Working principle: The heating pipe 63 is placed on one side of the redirecting drum body 3 and inside the conveyor belt 4. The heating structure 6 is then fixed to the bracket 1 using screws 542 and mounting blocks 61. Before cleaning the redirecting drum body 3, the heating pipe 63 is turned on to generate heat, which softens and melts the frozen coal on the redirecting drum body 3. The drive shaft 51 is fixed to the base plate 53 using the mounting base 531 and fastening bolts 532. Adjusting bolts 56 are installed on the side plate of the base plate 53. On the side of the mounting base 531, the friction disc 52 can be pressed against the cylindrical surface of the redirecting drum body 3, and then one end of the cleaning blade 55 can be inserted into the positioning groove 541 and fixed with screws 542. The cleaning blade 55 can be detachably installed on the base plate 53. The friction disc 52 pressed against the cylindrical surface of the redirecting drum body 3 achieves relative movement with the redirecting drum body 3. When wet sticky coal is conveyed on the conveyor belt 4 and wet sticky coal freezes on the surface of the redirecting drum body 3, the cleaning blade 55, which moves relative to the redirecting drum body 3, will cut off the protruding frozen coal.

[0032] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cleaning device capable of automatically cleaning the coal frozen on the surface of a belt redirection roller, comprising a redirection roller body (3) and a cleaning structure (5) arranged on one side of the redirection roller body (3), characterized in that: The front and rear ends of the redirecting roller body (3) are respectively provided with bearing seats (2), one side of the bearing seat (2) is provided with a support (1), a cleaning structure (5) is arranged on the inner side of the support (1), the inner side of the support (1) is further provided with a heating structure (6), the heating structure (6) is located on one side of the redirecting roller body (3), and the outer side of the redirecting roller body (3) is provided with a conveying belt (4) for conveying coal. The cleaning structure (5) comprises a transmission shaft (51) and a friction disc (52) arranged on one side of the transmission shaft (51), the inner side of the friction disc (52) is provided with a connecting shaft (54), one end of the connecting shaft (54) is connected with the transmission shaft (51), and the outer side of the connecting shaft (54) is uniformly provided with cleaning blades (55) for scraping off frozen coal.

2. The cleaning device for automatically cleaning the coal frozen on the surface of the transfer belt redirection roller according to claim 1, characterized in that: The inner side of the support (1) is provided with a bottom plate (53), the bottom plate (53) is provided with a mounting seat (531), the mounting seat (531) is sleeved on the outer side of the transmission shaft (51), and the surface of the mounting seat (531) is provided with a fastening bolt (532).

3. The cleaning device for automatically cleaning the coal frozen on the surface of the transfer belt redirection roller according to claim 2, characterized in that: The bottom plate (53) is an "up" type steel plate welded part, a mounting hole is formed in the surface, and one side of the bottom plate (53) is provided with an adjusting bolt (56).

4. The cleaning device for automatically cleaning the coal frozen on the surface of the transfer belt redirection roller according to claim 3, characterized in that: The outer side of the connecting shaft (54) is uniformly provided with a plurality of positioning grooves (541), one end of the cleaning blade (55) can be inserted into the positioning groove (541), and the outer side of the positioning groove (541) is uniformly provided with a screw (542).

5. The cleaning device for automatically cleaning the coal frozen on the surface of the transfer belt redirection roller according to claim 4, characterized in that: The bottom plate (53) is provided with two groups, and the two groups of bottom plates (53) are symmetrically distributed about the center line of the support (1).

6. The cleaning device of claim 5, wherein: The heating structure (6) comprises a heating pipe (63) and a mounting frame (62) arranged at both ends of the heating pipe (63), the lower end of the mounting frame (62) is provided with a mounting block (61), and the mounting block (61) is also provided with a screw (542).

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