Belt conveyor for tobacco shred processing

Abstract

The utility model relates to the technical field of conveyor equipment, and discloses a belt conveyor for tobacco shred processing, which comprises a tobacco shred conveying rack, a conveying mechanism is arranged in the tobacco shred conveying rack, a functional box is fixedly mounted on the right side of the tobacco shred conveying rack, and a motor is fixedly mounted on the inner wall of the right side of the functional box; a cleaning mechanism is arranged between the functional box and the tobacco shred conveying rack; a bottom box is fixedly installed on the inner walls of the two sides of the cut tobacco conveying rack, a first through opening is formed in the top of the bottom box, a supporting plate is slidably installed on the inner walls of the two sides of the bottom box, and a collecting mechanism is arranged on the supporting plate. Compared with the prior art, the tobacco shred conveying device has the following advantages and effects that by arranging the sweeping mechanism, tobacco shreds adhering to the surface of the conveying belt can be effectively swept by a brush, the purpose of preventing the tobacco shreds from being brought into the tobacco shred conveying rack and being difficult to clean can be achieved, by arranging the collecting mechanism, the purpose of recycling the tobacco shreds can be achieved, and the tobacco shred conveying device is convenient to use. Therefore, the aim of avoiding waste of tobacco shreds can be fulfilled.

Description

Technical Field

[0001] This application relates to the field of conveyor equipment technology, and in particular to a belt conveyor for tobacco processing. Background Technology

[0002] In the tobacco industry, belt conveyors are mainly used to transport materials such as leaves, shredded leaves, tobacco shreds, stems, and tobacco stalks during cigarette processing. They have a wide range of applications and play an important role in connecting upstream and downstream processes and linking materials with the main machine.

[0003] A search revealed that patent document CN216470568U discloses a material equalization device for a tobacco belt conveyor. The device includes a cover over the discharge end of the upper belt conveyor and at least one guide plate disposed within the cover. The guide plate faces the discharge end of the belt conveyor, and its width is less than the width of the material on the belt conveyor. The cover is equipped with an angle adjustment device for rotating the guide plate vertically, which is aligned with the direction of movement of the belt conveyor. This device disperses the material falling from the upper belt conveyor into multiple streams, resulting in more uniform material distribution and preventing any impact on subsequent tobacco processing steps.

[0004] In practical use, it has been found that when existing conveyors transport tobacco shreds, a small amount of tobacco shreds adheres to the conveyor belt, which can easily cause the tobacco shreds to fall into the tobacco shred conveyor frame, making them difficult to collect and clean, and thus leading to tobacco shred waste. Therefore, we have proposed a belt conveyor for tobacco shred processing to solve the above problems. Utility Model Content

[0005] The purpose of this application is to address the shortcomings of existing technologies, such as the tendency for tobacco shreds to fall into the tobacco shred conveyor frame, making them difficult to collect and clean, and thus leading to tobacco waste. Therefore, this application proposes a belt conveyor for tobacco shred processing.

[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: a belt conveyor for tobacco processing, including a tobacco conveyor frame, a conveying mechanism is provided inside the tobacco conveyor frame, a functional box is fixedly installed on the right side of the tobacco conveyor frame, a motor is fixedly installed on the inner wall of the right side of the functional box, and a cleaning mechanism is provided between the functional box and the tobacco conveyor frame; the same bottom box is fixedly installed on the inner walls of both sides of the tobacco conveyor frame, a first opening is provided on the top of the bottom box, the same support plate is slidably installed on the inner walls of both sides of the bottom box, a collection mechanism is provided on the support plate, a sensing mechanism is provided between the bottom box and the support plate, and a second opening is provided on the front side of the bottom box.

[0007] A further configuration of this application is as follows: the conveying mechanism includes two conveying rollers and a conveyor belt. Two conveying rollers are provided inside the tobacco conveyor frame. The conveying rollers are rotatably connected to the inner walls on both sides of the tobacco conveyor frame. The motor output shaft is fixedly connected to one of the conveying rollers. The same conveyor belt is driven and sleeved on the two conveying rollers.

[0008] By adopting the above technical solution and by setting up a conveying mechanism, the conveyor belt can stably circulate within the tobacco conveyor frame, thereby achieving the purpose of conveying the tobacco placed on the conveyor belt according to a set direction and speed.

[0009] A further configuration of this application is as follows: the cleaning mechanism includes a rotating shaft, a brush roller, and a brush. The same rotating shaft is rotatably installed on the inner wall of the right side of the functional box and the inner wall of the left side of the tobacco conveyor frame. The rotating shaft is located below the motor. The same brush roller is rotatably installed on the inner walls of both sides of the tobacco conveyor frame. The brush roller is located below the conveying roller and is equipped with a brush. The left end of the rotating shaft is fixedly connected to the right side of the brush roller. A transmission mechanism is provided between the rotating shaft and the motor.

[0010] By adopting the above technical solution and by setting up a cleaning mechanism, the brush roller can drive the brush to rotate. As the conveyor belt runs, the brush can effectively clean the tobacco shreds adhering to the surface of the conveyor belt, thereby preventing the tobacco shreds from being carried into the tobacco conveyor frame and becoming difficult to clean.

[0011] A further feature of this application is that the transmission mechanism includes two transmission wheels and a transmission belt, with transmission wheels fixedly sleeved on the rotating shaft and the motor output shaft, and the same transmission belt sleeved on the two transmission wheels.

[0012] By adopting the above technical solution and by setting up a transmission mechanism, the motor can drive the rotating shaft to rotate.

[0013] A further feature of this application is that the collecting mechanism includes a drawer and a handle, with the drawer located above the support plate, a handle located on the front side of the drawer, and the drawer being adapted to the second opening.

[0014] By adopting the above technical solution and setting up a collection mechanism, the cleaned tobacco can fall off the conveyor belt and into the drawer through the first opening at the top of the bottom box, thus achieving the purpose of recycling the tobacco and avoiding waste.

[0015] A further configuration of this application is as follows: the sensing mechanism includes multiple springs and a pressure sensor, multiple springs are fixedly installed at the bottom of the support plate, the bottom ends of the springs are fixedly connected to the inner wall of the bottom of the base box, a pressure sensor is provided on the inner wall of the bottom of the base box, the pressure sensor is located between two corresponding springs, and the support plate is adapted to the pressure sensor.

[0016] By adopting the above technical solution and by setting a sensing mechanism, the support plate will apply pressure to the pressure sensor. When the pressure exceeds the preset threshold of the pressure sensor, the pressure sensor will immediately transmit the pressure signal to the controller.

[0017] A further feature of this application is that a controller is provided on the front side of the functional box, an alarm is provided on the top of the functional box, and the pressure sensor, the alarm, and the controller are electrically connected.

[0018] By adopting the above technical solution and by setting up an alarm, the controller can activate the alarm to send an alarm signal and notify the staff to handle the collected tobacco.

[0019] A further feature of this application is that the top of the tobacco conveyor frame is provided with two baffles, which are located on both sides of the conveyor belt.

[0020] By adopting the above technical solution and setting baffles, the tobacco shreds are prevented from slipping off the edge of the conveyor belt during the conveying process, thus ensuring the stable transmission of the tobacco shreds within the specified conveying range.

[0021] The beneficial effects of this application are:

[0022] (1) Through the cooperation of motor, conveying roller and conveyor belt, the motor can drive the conveyor belt to run stably in the tobacco conveyor frame, and the purpose of conveying the tobacco placed on the conveyor belt according to the set direction and speed can be achieved.

[0023] (2) Through the cooperation of motor, transmission wheel, transmission belt, rotating shaft, brush roller and brush, the motor can drive the brush to rotate, the brush can effectively clean the tobacco shreds adhering to the surface of the conveyor belt, and the tobacco shreds can be prevented from being carried into the tobacco conveyor frame and thus making it difficult to clean.

[0024] (3) By combining the bottom box, drawer and handle, the cleaned tobacco can be collected through the drawer, which can achieve the purpose of recycling the tobacco and thus avoid the waste of tobacco. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a three-dimensional structural schematic diagram of a belt conveyor for tobacco processing according to this application;

[0027] Figure 2 This is a schematic diagram of the internal structure of the functional box of a belt conveyor for tobacco processing according to this application;

[0028] Figure 3 This is a front view schematic diagram of a belt conveyor for tobacco processing according to this application;

[0029] Figure 4 This is a schematic diagram of structure A of a belt conveyor for tobacco processing according to this application.

[0030] In the diagram: 1. Tobacco conveyor frame; 101. Conveyor roller; 102. Conveyor belt; 2. Function box; 3. Motor; 301. Drive wheel; 302. Drive belt; 4. Shaft; 401. Brush roller; 402. Brush; 5. Base box; 501. Drawer; 502. Handle; 6. Support plate; 601. Spring; 602. Pressure sensor; 7. Controller; 8. Alarm; 9. Baffle. Detailed Implementation

[0031] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0032] See Figures 1-4 This application provides a belt conveyor for tobacco processing, including a tobacco conveyor frame 1, a conveying mechanism inside the tobacco conveyor frame 1, a function box 2 fixedly installed on the right side of the tobacco conveyor frame 1, a motor 3 fixedly installed on the inner wall of the right side of the function box 2, and a cleaning mechanism between the function box 2 and the tobacco conveyor frame 1; the same bottom box 5 is fixedly installed on the inner walls of both sides of the tobacco conveyor frame 1, a first opening is opened at the top of the bottom box 5, the same support plate 6 is slidably installed on the inner walls of both sides of the bottom box 5, a collection mechanism is provided on the support plate 6, a sensing mechanism is provided between the bottom box 5 and the support plate 6, and a second opening is opened on the front side of the bottom box 5.

[0033] Specifically, the conveying mechanism includes two conveying rollers 101 and a conveyor belt 102. Two conveying rollers 101 are installed inside the tobacco conveyor frame 1. The conveying rollers 101 are rotatably connected to the inner walls on both sides of the tobacco conveyor frame 1. The output shaft of the motor 3 is fixedly connected to one of the conveying rollers 101. The same conveyor belt 102 is driven on the two conveying rollers 101.

[0034] Specifically, the cleaning mechanism includes a rotating shaft 4, a brush roller 401, and a brush 402. The same rotating shaft 4 is rotatably installed on the inner wall of the right side of the function box 2 and the inner wall of the left side of the tobacco conveyor frame 1. The rotating shaft 4 is located below the motor 3. The same brush roller 401 is rotatably installed on the inner walls of both sides of the tobacco conveyor frame 1. The brush roller 401 is located below the conveying roller 101. A brush 402 is provided on the brush roller 401. The left end of the rotating shaft 4 is fixedly connected to the right side of the brush roller 401. A transmission mechanism is provided between the rotating shaft 4 and the motor 3.

[0035] Specifically, the transmission mechanism includes two transmission wheels 301 and a transmission belt 302. The transmission wheels 301 are fixedly sleeved on the rotating shaft 4 and the output shaft of the motor 3, and the same transmission belt 302 is sleeved on the two transmission wheels 301.

[0036] Specifically, the collection mechanism includes a drawer 501 and a handle 502. The drawer 501 is located above the support plate 6, and the handle 502 is located on the front side of the drawer 501. The drawer 501 is adapted to the second opening.

[0037] Specifically, the sensing mechanism includes multiple springs 601 and pressure sensors 602. Multiple springs 601 are fixedly installed on the bottom of the support plate 6. The bottom end of the springs 601 is fixedly connected to the bottom inner wall of the bottom box 5. Pressure sensors 602 are provided on the bottom inner wall of the bottom box 5. The pressure sensors 602 are located between two corresponding springs 601. The support plate 6 is adapted to the pressure sensors 602.

[0038] Specifically, a controller 7 is installed on the front side of the function box 2, and an alarm 8 is installed on the top of the function box 2. The pressure sensor 602, the alarm 8 and the controller 7 are electrically connected.

[0039] Specifically, two baffles 9 are provided on the top of the tobacco conveyor frame 1, and the two baffles 9 are located on both sides of the conveyor belt 102.

[0040] In this application, during operation, the motor 3 is started first, and the rotation of its output shaft drives the conveyor roller 101 fixed thereto to start rotating. Since the two conveyor rollers 101 are connected by the conveyor belt 102, the other conveyor roller 101 also rotates under the action of friction, so that the conveyor belt 102 can stably circulate within the tobacco conveyor frame 1, and can achieve the purpose of conveying the tobacco placed on the conveyor belt 102 according to the set direction and speed.

[0041] When the motor 3 is running, the power is transmitted to the rotating shaft 4 by means of the transmission mechanism, namely the transmission wheel 301 fixed on the output shaft and the rotating shaft 4 of the motor 3 and the transmission belt 302 sleeved between them. The rotating shaft 4 rotates and drives the brush roller 401 to rotate. The brush 402 on the brush roller 401 is in close contact with the conveyor belt 102 located below the conveyor roller 101. As the conveyor belt 102 runs, the brush 402 can effectively clean the tobacco shreds adhering to the surface of the conveyor belt 102, which can achieve the purpose of preventing the tobacco shreds from being carried into the tobacco conveyor frame 1 and making it difficult to clean.

[0042] The swept tobacco shreds fall from the conveyor belt 102 and into the drawer 501 through the first opening at the top of the bottom box 5. As the tobacco shreds accumulate, the weight borne by the support plate 6 increases. Under gravity, the support plate 6 gradually compresses the spring 601. When the compression of the spring 601 reaches a certain level, causing the pressure exerted by the support plate 6 on the pressure sensor 602 to exceed the preset threshold of the pressure sensor 602, the pressure sensor 602 immediately transmits a pressure signal to the controller 7. Upon receiving the signal, the controller 7 quickly activates the alarm 8 to notify the staff to handle the situation. After receiving the alarm, the staff can pull the set... By using the handle 502 on the front side of drawer 501, drawer 501 can be smoothly pulled out from the second opening on the front side of the base box 5. The collected tobacco in drawer 501 can be cleaned, achieving the purpose of recycling tobacco and thus avoiding tobacco waste. After the processing is completed, drawer 501 can be pushed back into the base box 5 so that the equipment can continue to operate normally. At the same time, the two baffles 9 installed on the top of the tobacco conveyor frame 1 are located on both sides of the conveyor belt 102, which can effectively prevent tobacco from slipping off the edge of the conveyor belt 102 during the conveying process, ensuring that the tobacco is stably transported within the specified conveying range, improving the accuracy and reliability of the conveying process, and reducing tobacco waste and pollution to the working environment.

Claims

1. A belt conveyor for tobacco processing, characterized in that, Including the tobacco conveying frame (1), the conveying mechanism is arranged in the tobacco conveying frame (1), the functional box (2) is fixedly installed on the right side of the tobacco conveying frame (1), the motor (3) is fixedly installed on the right side inner wall of the functional box (2), the cleaning mechanism is arranged between the functional box (2) and the tobacco conveying frame (1); The same bottom box (5) is fixedly installed on the both sides inner walls of the tobacco conveying frame (1), the first through hole is formed in the top of the bottom box (5), the same support plate (6) is slidably installed on the both sides inner walls of the bottom box (5), the collecting mechanism is arranged on the support plate (6), the sensing mechanism is arranged between the bottom box (5) and the support plate (6), the second through hole is formed in the front side of the bottom box (5), the cleaning mechanism includes the rotating shaft (4), the brush roller (401) and the brush (402), the same rotating shaft (4) is rotatably installed on the right side inner wall of the functional box (2) and the left side inner wall of the tobacco conveying frame (1), the rotating shaft (4) is located below the motor (3), the same brush roller (401) is rotatably installed on the both sides inner walls of the tobacco conveying frame (1), the brush roller (401) is located below the conveying roller (101), the brush (402) is arranged on the brush roller (401), the left end of the rotating shaft (4) is fixedly connected with the right side of the brush roller (401), the transmission mechanism is arranged between the rotating shaft (4) and the motor (3), the transmission mechanism includes two transmission wheels (301) and a transmission belt (302), the transmission wheel (301) is fixedly sleeved on the rotating shaft (4) and the output shaft of the motor (3), the same transmission belt (302) is sleeved on the two transmission wheels (301).

2. A belt conveyor for tobacco processing according to claim 1, characterised in that: The conveying mechanism includes two conveying rollers (101) and a conveying belt (102), the two conveying rollers (101) are arranged in the tobacco conveying frame (1), the conveying roller (101) is rotatably connected with the both sides inner walls of the tobacco conveying frame (1), the output shaft of the motor (3) is fixedly connected with one conveying roller (101), the same conveying belt (102) is sleeved on the two conveying rollers (101).

3. A belt conveyor for tobacco processing according to claim 1, characterised in that: The collecting mechanism includes a drawer (501) and a handle (502), the drawer (501) is arranged above the support plate (6), the handle (502) is arranged on the front side of the drawer (501), the drawer (501) is matched with the second through hole.

4. A belt conveyor for tobacco processing according to claim 1, characterized in that: The sensing mechanism includes a plurality of springs (601) and a pressure sensor (602), the plurality of springs (601) are fixedly installed on the bottom of the support plate (6), the bottom end of the spring (601) is fixedly connected with the bottom inner wall of the bottom box (5), the pressure sensor (602) is arranged on the bottom inner wall of the bottom box (5), the pressure sensor (602) is located between the corresponding two springs (601), the support plate (6) is matched with the pressure sensor (602).

5. A belt conveyor for tobacco processing according to claim 4, characterised in that: The controller (7) is arranged on the front side of the functional box (2), the alarm (8) is arranged on the top of the functional box (2), the pressure sensor (602), the alarm (8) and the controller (7) are electrically connected.

6. A belt conveyor for tobacco processing according to claim 1, characterized in that: The tobacco conveying frame (1) is provided with two baffle plates (9) on the top, and the two baffle plates (9) are respectively located on the two sides of the conveying belt (102).

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