Automatic discharging device for wide bottom beam of container
An automatic container wide bottom beam unloading device was designed, which uses a combination of components such as motors, cylinders, and sensors to achieve automated placement of wide bottom beams, thereby improving production efficiency and safety, and reducing labor intensity and costs.
Patent Information
- Application Number
- CN202520285953.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-21
AI Technical Summary
The existing container wide bottom beam unloading device lacks automation, resulting in high labor intensity for employees, numerous safety hazards, and insufficient placement accuracy, which affects production efficiency and product quality.
An automatic unloading device for wide bottom beams of containers was designed. It adopts a combination of components such as motors, cylinders, and sensors to realize the angle adjustment of different orientations and the automatic control of the conveyor belt. The angle adjustment of different orientations is realized by the precise control of the width through clamping blocks.
It enables angle adjustment for different orientations, achieves automated production, improves production efficiency, reduces labor costs, and enhances production safety.
Smart Images
Figure CN223737008U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to container manufacturing industry technical field especially relates to a container wide bottom beam automatic material discharging device. BACKGROUND
[0002] The container is a kind of standardization metal or non-metal box for cargo transportation and storage, with unified size and structure, can be conveniently transferred between different transport modes, container manufacturing industry as an important part of logistics industry, provides key infrastructure for global trade and economic development
[0003] The container wide bottom beam material discharging device is important equipment in the production and manufacturing process of container, and its design and function are important to improve production efficiency and reduce labor intensity, and the container wide bottom beam material discharging device is mainly used to automatically, accurately and efficiently place wide bottom beam on production line, so as to carry out subsequent processing and handling.The device is usually composed of multiple components, including base, conveying line, material placing frame, discharging frame, driving source and stopper etc.
[0004] The existing material discharging device lacks sufficient automation device when being used, and manual operation is needed to accurately place wide bottom beam in specified position one by one, so that the working strength of staff is large, the degree of automation is low, is easily affected by personnel fatigue, reduces work efficiency, and there is safety hazard in manual placement, and operating personnel can face the risk of being injured by heavy object, extrusion etc., due to the difference of skill level, attention etc.of operating personnel, it can cause insufficient placement accuracy.This can affect subsequent production and processing process, and even cause product quality problem, in view of this, provide a kind of container wide bottom beam automatic material discharging device to overcome the above defects. CONTENT OF UTILITY MODEL
[0005] The utility model aims at solving the shortcomings in prior art, and provides a kind of container wide bottom beam automatic material discharging device.
[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a container wide bottom beam automatic discharging device, including the frame, the frame upper end right side fixed connection has the first motor, the first motor output fixed connection has the power shaft, the power shaft outside is provided with the first belt, the first belt away from the power shaft one end is provided with the pivot, the pivot outside left and right two ends rotation is connected with the connecting plate, the pivot outside middle part is provided with the second conveyer belt, the frame upper end middle part fixed connection has the first cylinder, the first cylinder output fixed connection has the hollow plate, the hollow plate inside slide connection has the rotating shaft, the rotating shaft inside fixed connection has the linkage plate, the linkage plate rear end fixed connection has the gyro wheel, the frame upper end is provided with the third conveyer belt, the frame upper end is provided with the second motor, the second motor output fixed connection has the power gear, the power gear lower end is engaged and is connected with the rack plate, the rack plate inside bottom fixed connection has the slide rail, the slide rail upper end slide connection has the sliding block, the sliding block inside rotation is connected with the spin shaft, the spin shaft away from the sliding block one end rotation is connected with the fixed plate, the fixed plate inside fixed connection has the second cylinder, the second cylinder output fixed connection has the clamping block, the second cylinder upper end fixed connection has the third motor, the third motor output is provided with the second belt, the frame upper end is provided with the third belt, the sliding block upper end inside fixed connection has the controller, the sliding block upper end outside fixed connection has the sensor.
[0007] As further description of the above technical solution: the connecting plate inside and the second conveyer belt left and right two ends are pasted, the third motor outside and the fixed plate inside fixed connection, the clamping block outside and the third motor inside have contact, the second belt inside lower end and the spin shaft contact, the sliding block inside and the second motor outside fixed connection, through the clamping block to the wide bottom beam left and right two ends are clamped fixed, with the rotation of the spin shaft, realize the angle adjustment of the wide bottom beam of different orientation automation, save the labor intensity.
[0008] As further description of the above technical solution: the sensor and the controller are connected through the wire and control the opening and closing of the first motor, the first cylinder, the second motor, the third motor and the second cylinder, through adding the controller and the sensor, realize the wide bottom beam angle overturn automation processing, reduce the labor cost, improve the labor efficiency, and reduce the occurrence of safety accidents.
[0009] As further description of the above technical solution: the fixed plate inside upside is provided with the left and right direction's through circular slot, and the circular slot diameter and the third motor output diameter are matched, so that the clamping fixed wide bottom beam of the clamping block can be adjusted under the driving of the third motor, and the wide bottom beam is placed in the bottom crossbeam of the lower end, so as to splice into the crossbeam of the bottom frame.
[0010] As the further description of the above technical scheme: the hollow plate is internally provided with a plurality of front-to-back direction arranged through grooves, and the up-and-down direction length of the grooves is matched with the diameter length of the rotating shaft, and the left-and-right length of the through groove provided by the hollow plate is matched with the left-and-right length of the rotating shaft, so that the first cylinder slides in the through groove internally provided by the hollow plate through the rotating shaft, the roller can rotate, and the wide bottom beam at the upper end of the roller can be sequentially shared.
[0011] As the further description of the above technical scheme: the third conveying belt is internally provided with a plurality of transversely uniformly arranged strip baffles, and the left-and-right direction length of the strip baffles is matched with the left-and-right length of the third conveying belt, so that the strip baffles can limit and divide the wide bottom beam, the clamping block can more accurately clamp the wide bottom beam, and the working efficiency is improved.
[0012] As the further description of the above technical scheme: the lower end of the sliding block is provided with a protrusion, the upper end surface of the sliding rail is provided with a positioning groove, and the cross-sectional area of the upper end surface of the sliding rail provided with the positioning groove is matched with the cross-sectional area of the lower end protrusion of the sliding block, so that the sliding block is limited to slide on the upper end of the sliding rail through the protrusion arranged at the lower end of the sliding block.
[0013] The utility model has the following beneficial effects:
[0014] The automatic wide bottom beam discharging device of the container has the beneficial effects that: the inside of the clamping block can clamp and fix the left and right ends of the wide bottom beam and adjust the angle, the automatic wide bottom beam discharging process is realized, the production efficiency is improved, the demand for manual labor is reduced, the labor cost is reduced, the situation that the workers cause accidents due to manual placement is avoided, the safety of production is improved, the automatic wide bottom beam discharging can accurately control the quantity and position of the wide bottom beam, the error that may occur in manual operation is avoided, and the stability and efficiency of the production process are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the utility model;
[0016] Figure 2 It is a whole structure schematic view of the utility model; Figure 1 It is a structure schematic view of A place;
[0017] Figure 3 It is a structure schematic view of B place; Figure 1 It is a transverse cross section structure schematic view of the hollow plate of B place;
[0018] Figure 4 It is a longitudinal cross section structure schematic view of the sliding block of the utility model.
[0019] LEGEND:
[0020] 1, rack; 2, first motor; 3, power shaft; 4, first belt; 5, rotating shaft; 6, connecting plate; 7, second conveyor belt; 8, first cylinder; 9, hollow plate; 10, rotating shaft; 11, connecting plate; 12, roller; 13, third conveyor belt; 14, second motor; 15, power gear; 16, rack plate; 17, slide rail; 18, sliding block; 19, rotating shaft; 20, fixed plate; 21, second cylinder; 22, clamping block; 23, third motor; 24, second belt; 25, third belt; 26, controller; 27, sensor. DETAILED DESCRIPTION
[0021] Referring to Figures 1 to 4 The utility model provides a kind of automatic discharging device of container wide bottom beam, including rack 1, first motor 2 is welded on the right side of rack 1 upper end, first motor 2 output end is welded power shaft 3, first belt 4 is set on the outside of power shaft 3, rotating shaft 5 is set in the end away from power shaft 3 of first belt 4, rotating shaft 5 outside left and right ends are rotationally connected with connecting plate 6, second conveyor belt 7 is set in the middle part of rotating shaft 5 outside, first cylinder 8 is welded in the middle part of rack 1 upper end, hollow plate 9 is welded in the output end of first cylinder 8, rotating shaft 10 is slidably connected inside hollow plate 9, connecting plate 11 is welded in the inside of rotating shaft 10, roller 12 is welded in the rear end of connecting plate 11, third conveyor belt 13 is set on the upper end of rack 1, second motor 14 is set on the upper end of rack 1, power gear 15 is welded in the output end of second motor 14, power gear 15 lower end is engaged and connected with rack plate 16, slide rail 17 is welded in the inside bottom of rack plate 16, sliding block 18 is slidably connected in the upper end of slide rail 17, rotating shaft 19 is rotationally connected in the inside of sliding block 18, fixed plate 20 is rotationally connected in the end away from sliding block 18 of rotating shaft 19, second cylinder 21 is welded in the inside of fixed plate 20, clamping block 22 is welded in the output end of second cylinder 21, third motor 23 is welded in the upper end of second cylinder 21, second belt 24 is set in the output end of third motor 23, third belt 25 is set on the upper end of rack 1, controller 26 is connected by bolt in the inside of sliding block 18 upper end, sensor 27 is connected by bolt in the outside of sliding block 18 upper end.
[0022] As further implementation of the above technical solutions: the inside of connecting plate 6 is attached to the left and right ends of second conveyor belt 7, the outside of third motor 23 is fixedly connected to the inside of fixed plate 20, the outside of clamping block 22 is in contact with the inside of third motor 23, the inside lower end of second belt 24 is in contact with rotating shaft 19, the inside of sliding block 18 is fixedly connected with the outside of second motor 14, by clamping block 22 to clamp and fix the left and right ends of wide bottom beam, and by rotating of rotating shaft 19, to realize automatic angle adjustment of wide bottom beam with different orientations, to save labor intensity.
[0023] As a further implementation of the above technical solution: the sensor 27 and the controller 26 are connected through wires to control the opening and closing of the first motor 2, the first cylinder 8, the second motor 14, the third motor 23 and the second cylinder 21. By adding the controller 26 and the sensor 27, the wide bottom beam angle turning automation is realized, which reduces labor cost, improves labor efficiency, and reduces the occurrence of safety accidents.
[0024] As a further implementation of the above technical solution: the inside of the fixed plate 20 is provided with a left-right direction through circular groove, and the diameter of the circular groove matches the diameter of the output end of the third motor 23, so that the clamping block 22 clamped fixed wide bottom beam can be adjusted in angle under the driving of the third motor 23, and the wide bottom beam is placed in the bottom cross beam at the lower end, so as to splice into the bottom frame cross beam.
[0025] As a further implementation of the above technical solution: the inside of the hollow plate 9 is provided with a plurality of front and rear direction arranged through grooves, and the up and down direction length of the groove matches the diameter length of the rotating shaft 10, the left and right length of the through groove opened in the hollow plate 9 matches the left and right length of the rotating shaft 10, so that the first cylinder 8 slides in the through groove opened in the hollow plate 9 through the rotating shaft 10, so that the roller 12 can rotate, and the wide bottom beam at the upper end of the roller 12 can be distributed in turn.
[0026] As a further implementation of the above technical solution: the surface of the third conveying belt 13 is provided with a plurality of transversely arranged strip baffles, and the left and right direction length of the strip baffle matches the left and right length of the third conveying belt 13, so that the strip baffle can limit the wide bottom beam, divide the wide bottom beam, make the clamping block 22 clamp the wide bottom beam more accurately, and improve the work efficiency.
[0027] As a further implementation of the above technical solution: the lower end of the sliding block 18 is provided with a protrusion, the upper end surface of the sliding rail 17 is provided with a positioning groove, and the cross-sectional area of the positioning groove opened on the upper end surface of the sliding rail 17 matches the cross-sectional area of the protrusion at the lower end of the sliding block 18. The protrusion at the lower end of the sliding block 18 is limited to slide on the upper end of the sliding rail 17.
[0028] Among them, the controller 26 and the sensor 27 used in the specification are common structures on the market, and the specific models are S7-300 and E3S-AD respectively. The inside of the specification is not improved, so it is not described in detail.
[0029] Working principle:
[0030] When the utility model is used, the controller 26 starts the first motor 2, the first motor 2 output end rotation drives the power shaft 3 to rotate, the power shaft 3 drives the outside first belt 4 to rotate, the first belt 4 drives the inside upper end pivot 5 common rotation, the connecting plate 6 makes the pivot 5 rotate on the rack 1 upper end, the pivot 5 drives the outside middle second conveyer belt 7 to rotate, the second conveyer belt 7 drives the upper wide base beam to move forward, makes the wide base beam move to the upper end of the roller 12, the first cylinder 8 output end drives the hollow plate 9 to move up and down, makes the rotating shaft 10 in the hollow plate 9 inside left and right movement, makes the linkage plate 11 can rotate, the linkage plate 11 rotation drives the roller 12 common rotation, makes the wide base beam on the upper end of the roller 12 in turn share open, and makes the wide base beam enter the third conveyer belt 13, the controller 26 controls the operation of the third conveyer belt 13, makes the strip baffle arranged on the surface of the third conveyer belt 13 can separate the wide base beam, the third conveyer belt 13 drives the wide base beam to move forward, moves to the appropriate distance, the sensor 27 detects the angle of the wide base beam, if the angle of the wide base beam is incorrect, the third motor 23 starts to drive the second belt 24 to rotate, the second belt 24 drives the rotating shaft 19 to rotate, makes the angle of the clamping block 22 change, makes the protrusion on the inside lower end of the clamping block 22 and the bottom of the wide base beam adhere, and angle adjustment is carried out to the wide base beam, the protrusion on the inside of the clamping block 22 provides support to the lower end of the wide base beam, then the second motor 14 in the slider block 18 inside starts, makes the power gear 15 rotate on the rack plate 16, makes the slider block 18 move on the slide rail 17, when the power gear 15 rotates to the upper end front side of the rack plate 16, the material blocking rod on the upper end front side of the rack 1 retracts, makes the bottom cross beam move backward on the third belt 25, moves to the appropriate distance, the second cylinder 21 on the inside of the fixed plate 20 controls the clamping block 22 to retract, makes the wide base beam place in the bottom cross beam, completes the assembly of the bottom cross beam.
[0031] Finally, it should be noted that: the above is only the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement is carried out to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A container wide-flange automatic feeding device, comprising a frame (1), characterized in that: The first motor (2) is fixedly connected to the right side of the upper end of the rack (1), the output end of the first motor (2) is fixedly connected with a power shaft (3), the outer side of the power shaft (3) is provided with a first belt (4), the end of the first belt (4) away from the power shaft (3) is provided with a rotating shaft (5), the outer side of the rotating shaft (5) is rotatably connected with a connecting plate (6) at the left and right ends, the outer side of the rotating shaft (5) is provided with a second conveyor belt (7) in the middle, the upper end of the rack (1) is fixedly connected with a first cylinder (8) in the middle, the output end of the first cylinder (8) is fixedly connected with a hollow plate (9), the inside of the hollow plate (9) is slidably connected with a rotating shaft (10), the inner side of the rotating shaft (10) is fixedly connected with a connecting plate (11), the rear end of the connecting plate (11) is fixedly connected with a roller (12), the upper end of the rack (1) is provided with a third conveyor belt (13), the upper end of the rack (1) is provided with a second motor (14), the output end of the second motor (14) is fixedly connected with a power gear (15), the lower end of the power gear (15) is meshingly connected with a rack plate (16), the inner side of the rack plate (16) is fixedly connected with a slide rail (17) at the bottom, the upper end of the slide rail (17) is slidably connected with a sliding block (18), the inner side of the sliding block (18) is rotatably connected with a rotating shaft (19), the end of the rotating shaft (19) away from the sliding block (18) is rotatably connected with a fixed plate (20), the inner side of the fixed plate (20) is fixedly connected with a second cylinder (21), the output end of the second cylinder (21) is fixedly connected with a clamping block (22), the upper end of the second cylinder (21) is fixedly connected with a third motor (23), the output end of the third motor (23) is provided with a second belt (24), the upper end of the rack (1) is provided with a third belt (25), the inner side of the upper end of the sliding block (18) is fixedly connected with a controller (26), and the outer side of the upper end of the sliding block (18) is fixedly connected with a sensor (27).
2. The automatic material placing device for the wide bottom beam of a container according to claim 1, characterized in that: The inner side of the connecting plate (6) is attached to the left and right ends of the second conveyor belt (7), the outer side of the third motor (23) is fixedly connected with the inner side of the fixed plate (20), the outer side of the clamping block (22) is in contact with the inner side of the third motor (23), the inner side of the second belt (24) is in contact with the rotating shaft (19), and the inside of the sliding block (18) is fixedly connected with the outside of the second motor (14).
3. The automatic material placing device for the wide bottom beam of a container according to claim 1, characterized in that: The sensor (27) and the controller (26) are connected by wires to control the opening and closing of the first motor (2), the first cylinder (8), the second motor (14), the third motor (23) and the second cylinder (21).
4. The automatic material placing device for the wide bottom beam of a container according to claim 1, characterized in that: The inside of the fixed plate (20) is provided with a left-right direction through circular groove, and the diameter of the circular groove matches the diameter of the output end of the third motor (23).
5. The automatic material placing device for the wide bottom beam of a container according to claim 1, characterized in that: The inside of the hollow plate (9) is provided with a plurality of through grooves arranged uniformly in the front-rear direction, and the length of the grooves in the up-down direction matches the diameter of the rotating shaft (10), and the length of the through grooves of the hollow plate (9) in the left-right direction matches the length of the rotating shaft (10) in the left-right direction.
6. The automatic material placing device for the wide bottom beam of a container according to claim 1, characterized in that: The third conveying belt (13) is provided with a plurality of strip baffles arranged uniformly in the transverse direction, and the length of the strip baffles in the left-right direction matches the length of the third conveying belt (13) in the left-right direction.
7. The automatic material placing device for the wide bottom beam of a container according to claim 1, characterized in that: The lower end of the sliding block (18) is provided with a protrusion, and the upper end surface of the sliding rail (17) is provided with a positioning groove, and the cross-sectional area of the positioning groove of the upper end surface of the sliding rail (17) matches the cross-sectional area of the protrusion of the lower end of the sliding block (18).