Winding machine for alloy fine wire production

By installing a support plate, guide wheel, and support spring system on the winding machine, the problem of tension variation during multi-layer winding is solved, thereby improving winding accuracy and the precision of multi-layer winding.

CN223737378UActive Publication Date: 2025-12-30泰州市兆浦金属制品有限公司
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Patent Information

Application Number
CN202520223530.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-30
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

Existing winding machines are prone to pauses during multi-layer reciprocating winding, which leads to changes in the tension of the alloy wire and affects the winding accuracy.

Method used

A winding machine for producing alloy wire was designed. By installing a support plate on the top of the winding table and equipping it with a drive assembly, a transmission assembly, a reciprocating screw and a guide wheel system, the tension of the alloy wire is kept stable during the winding process by adjusting the angle of the guide wheel and balancing the tension with the support spring.

Benefits of technology

It achieves tension balance during the winding process, improves winding accuracy, and enables precise multi-layer reciprocating winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a winding machine for alloy fine wire production. The winding machine for alloy fine wire production comprises a bottom frame; the winding table is fixedly connected to the top of the bottom frame, supporting plates are fixedly connected to the positions, located on the two sides, of the top of the winding table, mounting plates are fixedly connected to the back faces of the two supporting plates, and a driving assembly is mounted on one side of one mounting plate through a transmission assembly; a winding rod is mounted between the two mounting plates through a rotating head, a limiting opening is formed in the top of the other mounting plate, reciprocating lead screws are rotationally connected to the positions, close to the tops, of the adjacent sides of the two supporting plates, and sliding rods are mounted at the positions, close to the tops, of the adjacent sides of the two supporting plates. According to the winding machine for alloy fine wire production, tension balance can be achieved in the winding process through the design, winding precision is improved, and meanwhile accurate multi-layer reciprocating winding can be achieved in cooperation with the reciprocating lead screw.
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Description

TECHNICAL FIELD

[0001] The utility model relates to alloy fine wire production winding technology field especially relates to a winding machine for alloy fine wire production. BACKGROUND

[0002] The alloy fine wire utilizes the high-quality material of datong special steel to manufacture high alloy wire and titanium wire, and the steel grade is also rich and complete, which will provide the best material suitable for various purposes for the customers and is suitable for use in components exposed to high temperature and oxidizing environment.

[0003] The alloy fine wire is generally composed of multiple single alloy fine wires in the production process, and the woven alloy fine wire needs to be wound by the winding machine for convenient transportation and use.

[0004] The alloy fine wire is generally wound on the outer surface of the winding wheel in multiple layers during the winding process, and the existing winding machine will stop during the multiple reciprocating winding process, which will cause the tension of the alloy fine wire to change, thereby affecting the winding precision.

[0005] Therefore, it is necessary to provide a winding machine for alloy fine wire production to solve the above technical problems. UTILITY MODEL CONTENTS

[0006] The utility model provides a winding machine for alloy fine wire production, which solves the problem that the existing winding machine will stop during the reciprocating multiple layer winding process, which will cause the tension of the alloy fine wire to change, thereby affecting the winding precision.

[0007] To solve the above technical problems, the winding machine for alloy fine wire production provided by the utility model comprises a chassis;

[0008] A winding table is fixedly connected to the top of the chassis, the top of the winding table is fixedly connected with a support plate on both sides, the back of the two support plates is fixedly connected with a mounting plate, one side of one mounting plate is provided with a driving assembly through a transmission assembly, a winding rod is installed between the two mounting plates through a rotating head, a limiting opening is formed in the top of the other mounting plate, a reciprocating screw rod is rotatably connected to the position adjacent to the top of one side of the two support plates, a sliding rod is installed on the position adjacent to the top of one side of the two support plates, and a reciprocating block is installed on the outer surface of the reciprocating screw rod and the sliding rod.

[0009] The movable rod is rotationally connected to the front surface of the reciprocating block through a rotating buckle, one end of the front surface of the movable rod is rotationally connected with a third guide wheel through a mounting port, the front surface of the reciprocating block is fixedly connected with a connecting plate at the position of the bottom, the top of the connecting plate is provided with a supporting spring, the top of the reciprocating block is rotationally connected with a second guide wheel through a second mounting buckle, the front surface of the reciprocating block is rotationally connected with a first guide wheel through a first mounting buckle at the position close to the upper side, and the front surface of the reciprocating block is provided with a guide rod with straw close to the lower side.

[0010] One end of the winding rod is clamped into the limiting port, the rotating head is connected with the transmission assembly, the sliding rod is located above the reciprocating screw rod, two through holes are formed in one side of the reciprocating block, one hole is used for allowing the reciprocating screw rod to pass through, and the other hole is used for allowing the sliding rod to pass through, and the reciprocating screw rod can realize reciprocating movement of the reciprocating block in the rotating process.

[0011] Preferably, the other side of the other support plate is fixedly connected with a control box, and the other side of the control box is rotationally connected with a box door.

[0012] A lock is arranged on the box door, and the inside of the control box is provided with a power switch and a controller for controlling the operation of the equipment.

[0013] Preferably, the other side of the other support plate is fixedly connected with a mounting base, and the other side of the mounting base is provided with a control switch.

[0014] The control switch can manually control the operation of the equipment on the chassis.

[0015] Preferably, the transmission assembly comprises a transmission shell, and a first belt pulley is rotationally connected to the inside wall of the transmission shell and located at the position close to the top of the transmission shell through a second rotating shaft.

[0016] Preferably, a second belt pulley is rotationally connected to the inside wall of the transmission shell and located at the position close to the bottom of the transmission shell through a first rotating shaft, and the outer surfaces of the second belt pulley and the first belt pulley are provided with a belt.

[0017] The second belt pulley and the first belt pulley are connected and driven through the belt.

[0018] Preferably, the driving assembly comprises a protective shell, air holes are formed in the front surface and the back surface of the protective shell, and a motor with an angle sensor is arranged in the protective shell.

[0019] The output end of the motor is connected with the other end of the first rotating shaft.

[0020] Compared with the related art, the winding machine for alloy fine wire production has the following beneficial effects:

[0021] The utility model provides a kind of winding machine for alloy fine wire production, to improve the progress of winding machine winding in alloy fine wire process, install two support plates on the top of winding table, after winding rod with driving assembly, transmission assembly installation is installed in the back of support plate by two mounting plates, and one reciprocating screw rod and the slide bar of auxiliary reciprocating block positioning are rotatably connected between two support plates, and reciprocating screw rod is shared with winding rod by transmission assembly and power, the third guide pulley is installed on the front of reciprocating block by movable rod of angle adjustment, and the first guide pulley and the second guide pulley are installed on the front and top of reciprocating block respectively, and alloy fine wire can be guided to the outer surface of winding rod by the cooperation of three guide pulleys, and movable rod can be angle adjusted with alloy fine wire stress condition cooperation support spring, to balance tension, by the design, tension balance can be realized in winding process, improve winding precision, and precise multilayer reciprocating winding can be realized by cooperation reciprocating screw rod. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The structure diagram of a preferred embodiment of the winding machine for alloy fine wire production provided by the utility model is shown.

[0023] Figure 2 The structure diagram of guide rod provided by the utility model is shown.

[0024] Figure 3 The structure diagram of guide rod provided by the utility model is shown. Figure 1 The enlarged view of A shown in the figure is shown.

[0025] Figure 4 The structure diagram of pulley provided by the utility model is shown.

[0026] Figure 5 The structure diagram of motor provided by the utility model is shown.

[0027] Marked number in the figure: 1, base frame, 2, winding table, 3, box door, 4, control switch, 5, mounting base, 6, slide bar, 7, reciprocating block, 8, reciprocating screw rod, 9, control box, 10, support plate, 11, driving assembly, 111, protective shell, 112, air hole, 113, motor, 114, angle sensor, 12, mounting plate, 13, rotating head, 14, transmission assembly, 141, transmission shell, 142, first pulley, 143, second pulley, 144, first rotating shaft, 145, belt, 146, second rotating shaft, 15, first guide pulley, 16, first mounting buckle, 17, guide groove, 18, limit port, 19, winding rod, 20, guide rod, 21, rotating buckle, 22, second guide pulley, 23, second mounting buckle, 24, movable rod, 25, mounting port, 26, third guide pulley, 27, support spring, 28, connecting plate. DETAILED DESCRIPTION

[0028] The utility model is further described below in combination with the drawings and embodiments.

[0029] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , wherein, Figure 1 is a preferred embodiment structure diagram of the alloy fine wire production winding machine provided by the utility model; Figure 2 is a structure diagram of the guide rod provided by the utility model; Figure 3 is an enlarged view of A shown in Figure 2 ; Figure 4 is a structure diagram of the belt pulley provided by the utility model; Figure 5 is a structure diagram of the motor provided by the utility model. The alloy fine wire production winding machine comprises: a base frame 1;

[0030] a winding table 2, the winding table 2 is fixedly connected at the top of the base frame 1, the top of the winding table 2 is fixedly connected with support plates 10 at both sides, the back surface of the two support plates 10 is fixedly connected with mounting plates 12, one side of one of the mounting plates 12 is installed with a driving assembly 11 through a transmission assembly 14, a winding rod 19 is installed between the two mounting plates 12 through a rotating head 13, the top of the other mounting plate 12 is provided with a limiting opening 18, the side adjacent to the top of the two support plates 10 is rotatably connected with a reciprocating screw rod 8, the side adjacent to the top of the two support plates 10 is installed with a sliding rod 6, the outer surface of the reciprocating screw rod 8 and the sliding rod 6 is installed with a reciprocating block 7;

[0031] a movable rod 24, the movable rod 24 is rotatably connected to the front surface of the reciprocating block 7 through a rotating buckle 21, one end of the front surface of the movable rod 24 is rotatably connected with a third guide wheel 26 through a mounting opening 25, the front surface of the reciprocating block 7 is fixedly connected with a connecting plate 28 at the bottom, the top of the connecting plate 28 is installed with a supporting spring 27, the top of the reciprocating block 7 is rotatably connected with a second guide wheel 22 through a second mounting buckle 23, the front surface of the reciprocating block 7 is rotatably connected with a first guide wheel 15 through a first mounting buckle 16 near the upper position, the front surface of the reciprocating block 7 is installed with a guide rod 20 with straw 17 near the lower position;

[0032] one end of the winding rod 19 is clamped into the limiting opening 18, the rotating head 13 is connected with the transmission assembly 14, the sliding rod 6 is located above the reciprocating screw rod 8, two through holes are provided on one side of the reciprocating block 7, one of which allows the reciprocating screw rod 8 to pass through, and the other allows the sliding rod 6 to pass through, the reciprocating screw rod 8 can realize reciprocating movement of the reciprocating block 7 during rotation, the top end of the supporting spring 27 is connected with the bottom of the movable rod 24, and the other end of the guide rod 20 faces the winding rod 19.

[0033] Another side of the support plate 10 is fixedly connected with a control box 9, another side of the control box 9 is rotatably connected with a box door 3;

[0034] The box door 3 is provided with a lock, and the inside of the control box 9 is provided with a power switch and a controller for controlling the operation of the equipment.

[0035] Another side of the support plate 10 is fixedly connected with a mounting base 5, and another side of the mounting base 5 is provided with a control switch 4;

[0036] The control switch 4 can manually control the operation of the equipment on the chassis 1.

[0037] The transmission assembly 14 comprises a transmission shell 141, and a first belt pulley 142 is rotatably connected to the inner wall of the transmission shell 141 at a position close to the top through a second rotating shaft 146;

[0038] One end of the second rotating shaft 146 is connected with one end of the reciprocating wire rod 8.

[0039] A second belt pulley 143 is rotatably connected to the inner wall of the transmission shell 141 at a position close to the bottom through a first rotating shaft 144, and a belt 145 is arranged on the outer surfaces of the first belt pulley 142 and the second belt pulley 143;

[0040] One end of the first rotating shaft 144 is connected with the rotating head 13, and the first belt pulley 142 and the second belt pulley 143 are connected in transmission through the belt 145.

[0041] The driving assembly 11 comprises a protective shell 111, and air holes 112 are formed in the front face and the back face of the protective shell 111, and a motor 113 with an angle sensor 114 is arranged in the protective shell 111;

[0042] The output end of the motor 113 is connected with the other end of the first rotating shaft 144, and the angle sensor 114 can cooperate with the motor 113 to control the rotation angle and speed of the motor 113.

[0043] The working principle of the winding machine for alloy fine wire production is as follows:

[0044] Two support plates 10 are installed on the top of the winding table 2, and then the winding rod 19 with the driving assembly 11 and the transmission assembly 14 is installed on the back of the support plate 10 through the two mounting plates 12, and the reciprocating wire rod 8 and the sliding rod 6 for positioning the auxiliary reciprocating block 7 are rotatably connected between the two support plates 10, the reciprocating wire rod 8 shares a power with the transmission assembly 14 and the winding rod 19, the third guide wheel 26 is installed on the front surface of the reciprocating block 7 through the movable rod 24 which can adjust the angle, and the first guide wheel 15 and the second guide wheel 22 are respectively installed on the front surface and the top of the reciprocating block 7, the alloy fine wire can be guided to the outer surface of the winding rod 19 through the cooperation of the three guide wheels, the movable rod 24 can adjust the angle with the support spring 27 to balance the tension, in actual use, the alloy fine wire is first inserted from below the third guide wheel 26, and then passes through the outer surfaces of the second guide wheel 22 and the first guide wheel 15, and then is guided to the outer surface of the winding wheel installed on the outer surface of the winding rod 19 through the guide rod 20, so that the driving assembly 11 is started to drive the reciprocating wire rod 8 and the winding rod 19 to rotate through the cooperation of the transmission assembly 14, and precise winding can be realized, and the third guide wheel 26 can move with the support spring 27 to balance the tension, and the reciprocating wire rod 8 can drive the reciprocating block 7 to reciprocate to realize multi-layer reciprocating winding of the alloy fine wire.

[0045] Compared with the related art, the winding machine for alloy fine wire production has the following beneficial effects:

[0046] In order to improve the winding progress of the winding machine in the alloy fine wire process, two support plates 10 are installed on the top of the winding table 2, and then the winding rod 19 with the driving assembly 11 and the transmission assembly 14 is installed on the back of the support plate 10 through the two mounting plates 12, and the reciprocating wire rod 8 and the sliding rod 6 for positioning the auxiliary reciprocating block 7 are rotatably connected between the two support plates 10, the reciprocating wire rod 8 shares a power with the transmission assembly 14 and the winding rod 19, the third guide wheel 26 is installed on the front surface of the reciprocating block 7 through the movable rod 24 which can adjust the angle, and the first guide wheel 15 and the second guide wheel 22 are respectively installed on the front surface and the top of the reciprocating block 7, the alloy fine wire can be guided to the outer surface of the winding rod 19 through the cooperation of the three guide wheels, the movable rod 24 can adjust the angle with the support spring 27 to balance the tension, in actual use, the alloy fine wire is first inserted from below the third guide wheel 26, and then passes through the outer surfaces of the second guide wheel 22 and the first guide wheel 15, and then is guided to the outer surface of the winding wheel installed on the outer surface of the winding rod 19 through the guide rod 20, so that the driving assembly 11 is started to drive the reciprocating wire rod 8 and the winding rod 19 to rotate through the cooperation of the transmission assembly 14, and precise winding can be realized, and the third guide wheel 26 can move with the support spring 27 to balance the tension, and the reciprocating wire rod 8 can drive the reciprocating block 7 to reciprocate to realize multi-layer reciprocating winding of the alloy fine wire.

[0047] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A winding machine for producing alloy precision wire, characterized in that, Include: The chassis; The winding table is fixedly connected at the top of the chassis, the top of the winding table is fixedly connected with the support plate at both sides, the back of the two support plates is fixedly connected with the mounting plate, one side of one of the mounting plates is installed with a driving assembly through a transmission assembly, a winding rod is installed between the two mounting plates through a rotating head, a limiting port is opened at the top of the other mounting plate, a reciprocating screw rod is rotatably connected at the position close to the top of the side adjacent to the two support plates, a slide rod is installed at the position close to the top of the side adjacent to the two support plates, and a reciprocating block is installed on the outer surface of the reciprocating screw rod and the slide rod; The movable rod is rotatably connected to the front surface of the reciprocating block through a rotating buckle, the movable rod is rotatably connected with a third guide roller at one end of the front surface through a mounting port, the front surface of the reciprocating block is fixedly connected with a connecting plate at the bottom, the top of the connecting plate is provided with a supporting spring, the top of the reciprocating block is rotatably connected with a second guide roller through a second mounting buckle, the front surface of the reciprocating block is rotatably connected with a first guide roller through a first mounting buckle close to the upper position, and the front surface of the reciprocating block is rotatably connected with a guide rod with straw close to the lower position.

2. The alloy wire production winder of claim 1, wherein The other side of the other support plate is fixedly connected with a control box, and the other side of the control box is rotatably connected with a box door.

3. The wire winder for alloy wire rod production as claimed in claim 1, characterized by The other side of the other support plate is fixedly connected with a mounting base, and the other side of the mounting base is provided with a control switch.

4. The alloy wire production winder of claim 1 wherein, The transmission assembly comprises a transmission shell, and a first belt pulley is rotatably connected to the inner wall of the transmission shell at a position close to the top through a second rotating shaft.

5. The alloy wire production winder of claim 4 wherein, A second belt pulley is rotatably connected to the inner wall of the transmission shell at a position close to the bottom through a first rotating shaft, and a belt is installed on the outer surface of the second belt pulley and the first belt pulley.

6. The alloy wire production winder of claim 1 wherein, The driving assembly comprises a protective shell, air holes are formed in the front surface and the back surface of the protective shell, and a motor with an angle sensor is installed in the protective shell.