Precise winding mechanism

Abstract

The utility model provides a precise winding mechanism which comprises a first mounting plate, a stepping motor is arranged on one side of the first mounting plate, a lead screw is arranged at one end of the stepping motor, a screw driver is arranged on the lead screw, a wire outlet pipe is arranged at the top end of the screw driver, a motor is arranged on the other side of the first mounting plate, and a wire outlet pipe is arranged at the top end of the wire outlet pipe. A connecting shaft is arranged at one end of the motor, a winding pipe is arranged on the connecting shaft in a sleeving manner, and a stepping motor driver is arranged on one side of the stepping motor; a fifth connecting rod is arranged on one side of the lead screw, a first check block is arranged on the fifth connecting rod, and second check blocks are located on the two sides of the screw driver. By the adoption of the precise winding mechanism, precise control and efficient management of the winding process are achieved, and powerful support is provided for production and machining of coils.

Description

Technical Field

[0001] This utility model relates to the field of winding machines, and in particular to a precision winding mechanism. Background Technology

[0002] In traditional winding processes, due to limitations in manual operation or mechanical precision, it is often difficult to ensure the uniformity and consistency of the winding, especially when winding ultra-fine wires. This problem is particularly prominent when winding ultra-fine wires. Traditional winding methods typically require a large amount of manual labor, which is not only labor-intensive but also inefficient, failing to meet the high-efficiency and high-precision requirements of modern industrial production. When winding ultra-fine wires, because the wire diameter is extremely small, it is difficult to observe the winding process with the naked eye, making it impossible to promptly identify and resolve problems during the winding process. Utility Model Content

[0003] The purpose of this invention is to provide a precision winding mechanism. The automated winding process reduces manual intervention and significantly improves production efficiency. At the same time, due to the high degree of automation and precise control of the winding process, production interruptions caused by improper operation or equipment failure are reduced, further improving overall production efficiency.

[0004] To achieve the above objectives, this utility model provides a precision winding mechanism, including a first mounting plate. A stepper motor is provided on one side of the first mounting plate, a lead screw is provided at one end of the stepper motor, a screw drive is provided on the lead screw, and a wire outlet tube is provided at the top of the screw drive. A motor is provided on the other side of the first mounting plate, a connecting shaft is provided at one end of the motor, and a winding tube is sleeved on the connecting shaft. A stepper motor driver is provided on one side of the stepper motor.

[0005] A fifth connecting rod is provided on one side of the lead screw, and a first stop and a second stop are provided on the fifth connecting rod located on both sides of the screw drive.

[0006] Preferably, a second mounting plate is provided on one side of the first mounting plate, and the stepper motor driver is located on one side of the second mounting plate.

[0007] Preferably, the first mounting plate is further provided with a first connecting rod, a second connecting rod, and a third connecting rod connected to the second mounting plate. A coil fixing frame is provided on one side of the first mounting plate. A first fixing plate is provided on the coil fixing frame and connected to the second connecting rod and the third connecting rod. A second fixing plate is provided at one end of the first fixing plate and connected to the first connecting rod and the second connecting rod. The first fixing plate and the second fixing plate are perpendicularly connected.

[0008] Preferably, both the first mounting plate and the second mounting plate are provided with fixing holes.

[0009] Preferably, a first fixing nut is provided on both sides of the coil fixing frame, and the first fixing nut is sleeved on the second connecting rod.

[0010] Preferably, a first guide hole is provided on one side of the screw drive, and a guide rod is provided in the first guide hole.

[0011] Preferably, one end of the guide rod is provided with a third mounting plate, and the third mounting plate is also connected to the first connecting rod, the second connecting rod, the fifth connecting rod, and the lead screw.

[0012] Preferably, the first mounting plate is provided with a second guide hole.

[0013] Preferably, the second mounting plate is provided with a screw rod, the screw rod is provided with a display module, and one end of the display module is provided with a second fixing nut on the screw rod.

[0014] Therefore, the present invention employs the above-mentioned precision winding mechanism, and the technical effects are as follows:

[0015] Through the precise coordination of the stepper motor, lead screw, and screw drive, along with the fine control of the stepper motor driver, this mechanism can achieve micron-level precision control of the winding process. This ensures the uniformity, consistency, and high precision of the winding, making it particularly suitable for applications with extremely high winding accuracy requirements.

[0016] The automated winding process reduces manual intervention and significantly improves production efficiency. Furthermore, the high degree of automation and precise control of the winding process reduces production interruptions caused by improper operation or equipment failure, further enhancing overall production efficiency.

[0017] The precision winding mechanism, through real-time monitoring and feedback, can promptly detect and resolve problems during the winding process, such as uneven tension and fluctuations in wire speed. This ensures the stability and consistency of product quality, reducing defect rates and rework rates.

[0018] This mechanism employs high-precision guide rails, bearings, and transmission systems, along with a rational mechanical structure design, ensuring the stability and durability of the equipment. This reduces the equipment failure rate, extends its service life, and decreases maintenance and replacement costs.

[0019] The precision winding mechanism features adjustable stops, guide rods, and lead-out tubes, enabling it to adapt to the winding needs of coils of different specifications and types. Furthermore, through the integration of an intelligent control system, the mechanism can be flexibly adjusted according to varying production requirements, improving the equipment's adaptability and flexibility. Attached Figure Description

[0020] Figure 1This is a schematic diagram of a precision winding mechanism according to the present invention;

[0021] Figure 2 This is a partial schematic diagram of a precision winding mechanism according to the present invention.

[0022] Figure Labels

[0023] 1. First mounting plate; 2. Stepper motor; 3. Lead screw; 4. Screw drive; 5. Outlet tube; 6. Motor; 7. Connecting shaft; 8. Second fixing nut; 9. Stepper motor driver; 10. Fifth connecting rod; 11. First stop block; 12. Second stop block; 13. Second mounting plate; 14. First connecting rod; 15. Second connecting rod; 16. Third connecting rod; 17. First fixing plate; 18. Second fixing plate; 19. Fixing hole; 20. First fixing nut; 21. First guide hole; 22. Guide rod; 23. Third mounting plate; 24. Second guide hole; 25. Screw rod; 26. Display module. Detailed Implementation

[0024] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0025] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0026] Example 1

[0027] like Figure 1 , Figure 2 As shown, a precision winding mechanism includes a first mounting plate 1, a second mounting plate 13 and a third mounting plate 23 respectively disposed on both sides of the first mounting plate 1, a stepper motor 2 disposed on one side of the first mounting plate 1, a lead screw 3 disposed at one end of the stepper motor 2, a screw drive 4 disposed on the lead screw 3, and a wire outlet tube 5 disposed at the top end of the screw drive 4, a motor 6 disposed on the other side of the first mounting plate 1, a connecting shaft 7 disposed at one end of the motor 6, a winding tube 8 sleeved on the connecting shaft 7, and a stepper motor driver 9 disposed on one side of the stepper motor 2.

[0028] The stepper motor driver 9 adjusts the speed of the stepper motor 2 by regulating the pulse frequency of the input driver and the microstepping parameters of the driver, which essentially controls the number of steps taken by the stepper motor 2 per unit time. This allows the stepper motor 2 to drive the lead screw 3 and the screw drive 4, and thus achieve precise control of the winding process.

[0029] A fifth connecting rod 10 is provided on one side of the lead screw 3. A first stop 11 and a second stop 12 are provided on the fifth connecting rod 10, located on both sides of the screw drive 4, to prevent the screw drive 4 from moving too far to both ends and exceeding the range of the winding tube 8. At the same time, the positions of the first stop 11 and the second stop 12 on the fifth connecting rod 10 can be adjusted according to the size of the winding tube 8.

[0030] The stepper motor driver 9 is located on one side of the second mounting plate 13. The stepper motor driver 9 is connected to the second mounting plate 13 to fix the stepper motor driver 9. At the same time, the second mounting plate 13 is connected to the first connecting rod 14, the second connecting rod 15, the third connecting rod 16 and the screw rod 25, and provides support for them.

[0031] The first mounting plate 1 is also provided with a first connecting rod 14, a second connecting rod 15, and a third connecting rod 16. A coil fixing frame is provided on one side of the first mounting plate 1. A first fixing plate 17 is provided on the coil fixing frame and is connected to the second connecting rod 15 and the third connecting rod 16. A second fixing plate 18 is provided at one end of the first fixing plate 17 and is connected to the first connecting rod 14 and the second connecting rod 15. The first fixing plate 17 and the second fixing plate 18 are vertically connected. The first mounting plate 1 and the second mounting plate 13 are both provided with fixing holes 19, which can fix the coil horizontally or vertically.

[0032] Both sides of the coil fixing frame are provided with a first fixing nut 20, which is sleeved on the second connecting rod 15 to fix the coil fixing frame.

[0033] A first guide hole 21 is provided on one side of the screw drive 4, and a guide rod 22 is provided in the first guide hole 21. When the screw drive 4 and the outlet pipe 5 move linearly on the lead screw 3, the guide rod 22 plays a guiding role.

[0034] A third mounting plate 23 is provided at one end of the guide rod 22. The third mounting plate 23 is also connected to the first connecting rod 14, the second connecting rod 15, the fifth connecting rod 10, and the lead screw 3, which serves to support and fix the first connecting rod 14, the second connecting rod 15, the fifth connecting rod 10, and the lead screw 3 of the guide rod 22.

[0035] The first mounting plate 1 is provided with a second guide hole 24. When the coil is first led out from the coil fixing bracket, it can pass through the second guide hole 24 and enter the outlet tube 5.

[0036] The second mounting plate 13 is provided with a spiral rod 25, and a display module 26 is provided on the spiral rod 25. The display module 26 can rotate around the spiral rod 25. A second fixing nut 8 is provided on the spiral rod 25 at one end of the display module 26, and the spiral rod 25 is provided with threads. Together, they serve to fix the display module 26.

[0037] Therefore, this utility model adopts the above-mentioned precision winding mechanism, which realizes precise control and efficient management of the winding process, and provides strong support for the production and processing of coils.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A precision winding mechanism, characterized by, Including first mounting plate, one side of first mounting plate is provided with step motor, one end of step motor is provided with lead screw, lead screw is provided with screw driver, top end of screw driver is provided with wire outlet pipe, the other side of first mounting plate is provided with motor, one end of motor is provided with connecting shaft, connecting shaft is provided with wire tube, one side of step motor is provided with step motor driver; One side of lead screw is provided with fifth connecting rod, first stop block and second stop block are arranged on both sides of screw driver.

2. A precision winding mechanism according to claim 1, wherein One side of first mounting plate is provided with second mounting plate, step motor driver is located on one side of second mounting plate.

3. A precision winding mechanism according to claim 1, wherein First mounting plate is also provided with first connecting rod, second connecting rod, third connecting rod and second mounting plate, one side of first mounting plate is provided with coil fixing frame, coil fixing frame is provided with first fixing plate and second connecting rod, third connecting rod is connected, one end of first fixing plate is provided with second fixing plate and first connecting rod, second connecting rod is connected, first fixing plate and second fixing plate are connected vertically.

4. The precision winding mechanism of claim 1, wherein, First mounting plate and second mounting plate are both provided with fixing hole.

5. A precision winding mechanism according to claim 3, wherein Both sides of coil fixing frame are provided with first fixed nut, first fixed nut is sleeved on second connecting rod.

6. A precision winding mechanism according to claim 1, wherein One side of screw driver is provided with first guide hole, first guide hole is provided with guide rod.

7. A precision winding mechanism according to claim 6, wherein One end of guide rod is provided with third mounting plate, third mounting plate is also connected with first connecting rod, second connecting rod, fifth connecting rod and lead screw.

8. The precision winding mechanism of claim 1, wherein, Second guide hole is arranged on first mounting plate.

9. A precision winding mechanism according to claim 2, wherein Screw rod is arranged on second mounting plate, display module is arranged on screw rod, second fixed nut is arranged on screw rod at one end of display module.

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