Wire breakage prevention structure for conveying copper wires

By using a support frame and an inductive switch to prevent wire breakage during copper wire transport, the problem of low processing efficiency caused by copper wire breakage is solved, enabling timely alarm and handling, and improving the factory's processing efficiency.

CN223737414UActive Publication Date: 2025-12-30FOSHAN NANHAI INNOVATE FA HARDWARE CO LTD
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Patent Information

Application Number
CN202520327656.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-12-30
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Copper wires are prone to breakage during transport, leading to decreased factory processing efficiency. Existing technologies cannot detect and address wire breakage issues in a timely manner.

Method used

A wire breakage prevention structure was designed, including a support frame, a fixed plate, a rotating frame, and a sensor switch. When the copper wire breaks, the fixed rod on the rotating frame triggers the sensor switch, and the alarm will sound to notify the staff.

Benefits of technology

By promptly notifying staff, the processing efficiency was prevented from being reduced due to wire breakage, thus improving the efficiency of copper wire processing in the factory.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper wire processing equipment, and discloses a wire breakage prevention structure for conveying copper wires, which comprises a support frame, a fixing plate is horizontally mounted on the support frame, a plurality of rotating frames are rotatably connected to the top surface of the fixing plate, threading holes are formed in the plurality of rotating frames, and the threading holes are communicated with the fixing plate. A plurality of through holes are formed in the top face of the fixing plate in the length direction of the fixing plate, and inductive switches are arranged in the through holes. After the inductive switch is triggered, the alarm can automatically give an alarm to timely inform a worker, so that the copper wire processing efficiency of a factory is ensured.
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Description

Technical Field

[0001] This utility model relates to the technical field of copper wire processing equipment, specifically to a wire breakage prevention structure for conveying copper wire. Background Technology

[0002] Copper wire is an irreplaceable and essential raw material for economic development, and it is widely used in various fields such as military industry, power, electronics, communications, construction, light industry, machinery manufacturing, and transportation. Typically, copper wire is transported during each stage of copper wire processing in a factory.

[0003] However, in the existing technology, copper wires are prone to breakage during transportation. If workers cannot detect this in time, it will affect the efficiency of copper wire processing in the factory. This needs to be further improved.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a wire breakage prevention structure for conveying copper wires. Utility Model Content

[0005] The purpose of this invention is to provide a wire breakage prevention structure for conveying copper wires, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wire breakage prevention structure for conveying copper wires includes a support frame, a fixed plate horizontally mounted on the support frame, a plurality of rotating frames rotatably connected to the top surface of the fixed plate, each of the plurality of rotating frames having a wire-passing hole, and a plurality of through holes along the length of the fixed plate having multiple through holes, each of the plurality of through holes having an induction switch.

[0008] As a preferred technical solution, the rotating frame includes a connecting rod, one end of which is provided with a cylindrical block, and a fixing rod one is obliquely installed on the top surface of the connecting rod. A fixing rod two, one end of which is fixed to the connecting rod, is vertically installed on one end of the fixing rod one.

[0009] As a preferred technical solution, the support frame is horizontally equipped with steel wire ropes that contact the plurality of cylindrical blocks.

[0010] As a preferred technical solution, the top surface of the support frame is symmetrically equipped with two guide plates, and multiple guide wheels are horizontally arranged between the two guide plates through two sets of connecting components.

[0011] As a preferred technical solution, the connecting assembly includes a movable rod, two strip grooves are symmetrically formed on each of the two guide plates, both ends of the movable rod are slidably connected in the two strip grooves, a fixed seat is provided on the movable rod, and a plurality of guide wheels are rotatably connected to the fixed seat.

[0012] As a preferred technical solution, two threaded holes are symmetrically opened on one side of the guide plate, both of which are connected to the strip groove, and bolts that abut against the moving rod are threaded into the two threaded holes.

[0013] As a preferred technical solution, a reinforcing block is installed on one side of the support frame, and the top surface of the reinforcing block is fixed to the bottom surface of the fixing plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are: when the copper wire breaks, the second fixing rod will rotate, and the bottom surface of the second fixing rod will contact the induction switch. The induction switch is electrically connected to a pre-set alarm. When the induction switch is triggered, the alarm will automatically sound an alarm, promptly notifying the staff and ensuring the efficiency of copper wire processing in the factory. Attached Figure Description

[0015] Figure 1 This is a front view of a wire breakage prevention structure for conveying copper wires.

[0016] Figure 2 for Figure 1 Enlarged view of a portion of point A in the middle.

[0017] Figure 3 for Figure 2 Enlarged view of section B in the middle.

[0018] In the attached diagram, the following are the reference numerals: 1. Support frame; 2. Fixing plate; 3. Rotating frame; 4. Wire hole; 5. Inductive switch; 6. Connecting rod; 8. Fixing rod one; 9. Fixing rod two; 10. Steel wire rope; 11. Guide plate; 12. Guide wheel; 13. Moving rod; 14. Strip groove; 15. Fixing seat; 16. Threaded hole; 17. Bolt; 18. Reinforcing block. Detailed Implementation

[0019] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0020] like Figure 1-3 As shown, this utility model provides a technical solution for an anti-breakage structure for conveying copper wires: it includes a support frame 1, a fixing plate 2 horizontally installed on the support frame 1, the fixing plate 2 is rectangular in shape, two fixing blocks are symmetrically installed on the top surface of the fixing plate 2, the two fixing blocks are arranged along the length direction of the fixing plate 2, a rotating shaft is horizontally installed between the two fixing blocks, and multiple rotating frames 3 are installed on the rotating shaft, the rotating frames 3 are arranged along the length direction of the rotating shaft.

[0021] In this embodiment, taking one of the rotating frames 3 as an example, the rotating frame 3 includes a connecting rod 6, which is fixed to the rotating shaft. A cylindrical block is provided at one end of the connecting rod 6. Meanwhile, a fixing rod 8 is installed obliquely on the top surface of the connecting rod 6. The fixing rod 8 is integrally formed with the connecting rod 6. A fixing rod 9 is installed vertically at one end of the fixing rod 8, which is fixed to the connecting rod 6. The fixing rod 9 is integrally formed with the fixing rod 8. Meanwhile, a wire hole 4 is provided on the fixing rod 9, through which a copper wire passes.

[0022] In this embodiment, multiple through holes are provided on the top surface of the fixing plate 2 along the length of the fixing plate 2. A sensor switch 5 is provided in each of the multiple through holes. When the copper wire breaks, the fixing rod 9 will rotate. When the copper wire breaks, the bottom surface of the fixing rod 9 will contact the sensor switch 5. The sensor switch 5 is electrically connected to a pre-set alarm. When the sensor switch 5 is triggered, the alarm will automatically sound an alarm to promptly notify the staff and avoid a decrease in the efficiency of copper wire processing.

[0023] In this embodiment, a steel wire rope 10 is horizontally installed on the support frame 1, which is in contact with multiple cylindrical blocks. The steel wire rope 10 has a limiting effect on the cylindrical blocks.

[0024] In this embodiment, in order to improve the connection strength between the support frame 1 and the fixing plate 2, a reinforcing block 18 is installed on one side of the support frame 1. The reinforcing block 18 is triangular in shape, and the top surface of the reinforcing block 18 is fixed to the bottom surface of the fixing plate 2.

[0025] In this embodiment, two guide plates 11 are symmetrically installed on the top surface of the support frame 1. The two guide plates 11 are arranged along the length direction of the support frame 1. Multiple guide wheels 12 are arranged horizontally between the two guide plates 11 through two sets of connecting components. The multiple guide wheels 12 have a guiding function for the delivery of copper wires.

[0026] The connecting assembly includes a movable rod 13, with two symmetrical strip grooves 14 on each of the two guide plates 11. The two strip grooves 14 are vertically arranged, and both ends of the movable rod 13 are slidably connected to the two strip grooves 14. A fixed seat 15 is provided on the movable rod 13, and multiple guide wheels 12 are rotatably connected to the fixed seat 15. Moving the movable rod 13 vertically causes the multiple fixed seats 15 to move vertically, and the multiple fixed seats 15 cause the multiple guide wheels 12 to move vertically. The operator can adjust the position of the multiple guide wheels 12 to the most suitable working position according to the actual situation.

[0027] In this embodiment, two threaded holes 16 with interconnected slots are provided on one side of each of the two guide plates 11. Bolts 17 that abut against the moving rod 13 are threaded into each of the two threaded holes 16. After the position of the moving rod 13 is adjusted, the bolts 17 are turned, and the inner ends of the two bolts 17 are fixed to the moving rod 13. The two bolts 17 fix the moving rod 13 to the guide plate 11.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A wire breakage prevention structure for conveying copper wire, characterized in that, The utility model provides a kind of support frame (1), the fixed plate (2) is horizontally installed on the support frame (1), the top surface of the fixed plate (2) is rotatably connected with multiple rotating frames (3), multiple the rotating frame (3) is all set with threading hole (4), the top surface of the fixed plate (2) is set with multiple through holes along the length direction of the fixed plate (2), multiple the through hole is all provided with inductive switch (5).

2. The anti-fracture structure for conveying copper wire according to claim 1, wherein: The rotating frame (3) includes connecting rod (6), one end of the connecting rod (6) is provided with cylindrical block, the top surface of the connecting rod (6) is obliquely installed with fixed rod one (8), one end of the fixed rod one (8) is vertically installed with fixed rod two (9) with one end fixed with the connecting rod (6).

3. The anti-fracture structure for conveying copper wire according to claim 2, wherein: The support frame (1) is horizontally installed with steel wire rope (10) in contact with multiple cylindrical blocks.

4. The kink-resistant copper wire of claim 1, wherein: The top surface of the support frame (1) is symmetrically installed with two guide plates (11), multiple guide wheels (12) are horizontally arranged between two guide plates (11) by two groups of connecting components.

5. The kink-resistant copper wire of claim 4, wherein: The connecting component includes moving rod (13), two strip grooves (14) are symmetrically set on two guide plates (11), both ends of the moving rod (13) are slidably connected in two strip grooves (14), the moving rod (13) is provided with fixed seat (15), multiple guide wheels (12) are rotatably connected on the fixed seat (15).

6. The kink-resistant copper wire of claim 5, wherein: The side of the guide plate (11) is symmetrically set with two screw holes (16) all communicated with the strip groove, two screw holes (16) are all screw-connected with bolt (17) abutting with the moving rod (13).

7. The kink-resistant copper wire of claim 1, wherein: The side of the support frame (1) is installed with reinforcing block (18), the top surface of the reinforcing block (18) is fixed with the bottom surface of the fixed plate (2).