Integrated flange embedded in side wall of container generator set

Abstract

The utility model relates to a container generator set side wall embedded integrated flange which comprises an integrated seat, a plurality of integrated pipes fixedly penetrate through the front end of the integrated seat, first flange plates are fixedly connected to the front end and the rear end of each integrated pipe, two reserved holes are formed in the front end of the integrated seat, and mounting grooves are formed in the front ends of the first flange plates. According to the container, modular design is adopted, the multiple integrated pipes are installed in the integrated seat in a centralized mode through the integrated seat welded to the base of the container in an embedded mode, during transportation, the integrated pipes are located in the integrated seat, and therefore the integrated pipes can be installed in the integrated seat in a centralized mode; and external equipment only needs to be connected with the flange plate I and does not need to enter the container, so that time and labor are saved during pipeline connection, the pipelines are orderly arranged, and the working efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to an integrated flange, and more particularly to an integrated flange embedded in the side wall of a container generator set for use in the field of container generator sets. Background Technology

[0002] For high-power generator sets driven by internal combustion engines, especially diesel engines, such generator sets are usually placed in a container-like shell to achieve quiet operation and facilitate manufacturing, transportation, maintenance, and upkeep. If a larger power generator set is needed, multiple generator sets are usually installed in the container to increase the overall output power.

[0003] Currently, when connecting container generator sets to pipelines, the pipelines and flanges are usually welded directly to the side wall of the container. During transportation, the pipelines and flanges are located outside the side wall of the container, making the flanges susceptible to collisions with the outside environment, which can cause damage to the flanges. In addition, multiple pipelines are located in different positions on the side wall of the container, which makes the pipeline layout messy when connecting the pipelines, thus increasing the workload. Utility Model Content

[0004] In view of the above-mentioned prior art, the technical problem to be solved by this utility model is that when connecting container generator sets and pipelines, the pipelines and flanges are directly welded to different positions on the side wall of the container. This not only makes them prone to collisions during transportation, but also makes the arrangement of multiple pipelines messy when connecting them, increasing the workload of the staff.

[0005] To address the aforementioned issues, this utility model provides an integrated flange embedded in the side wall of a container generator set. The flange includes an integrated base, with multiple integrated pipes fixedly passing through its front end. Flange plates are fixedly connected to both ends of the integrated pipes. Two pre-drilled holes are drilled at the front end of the integrated base. An installation groove is drilled at the front end of flange plate one, containing a sealing ring. An installation tube is located at the front end of the integrated pipe. Flange plate two is fixedly connected to the end of the installation tube facing the integrated pipe. Flange plate two is fixedly connected to the adjacent flange plate one by multiple bolts. A sealing assembly is fitted onto the outer surfaces of the integrated pipe and the installation tube. The sealing assembly includes a positioning tube threaded onto the outer surface of the integrated pipe and multiple installation blocks fixedly connected to the outer surface of the installation tube. A receiving groove is drilled at the end of each installation block away from the installation tube. A compression spring is fixedly connected to the circular inner wall of the receiving groove. A locking block is fixedly connected to the end of the compression spring away from the installation tube. Multiple locking grooves, each corresponding to one of the multiple installation blocks, are drilled on the outer surface of the positioning tube. The locking block's end away from the compression spring movably passes through an adjacent locking groove.

[0006] In the aforementioned container generator set with embedded integrated flanges on the side wall, a modular design is adopted. Multiple integrated pipes are centrally installed inside the integrated base, which is embedded and welded to the container base. During transportation, the integrated pipes are located inside the integrated base, making them less susceptible to impacts from the outside, thus effectively extending the service life of the pipes and flanges. External equipment only needs to be connected to the flange plate without entering the container. Connecting the pipes is time-saving and labor-saving, and the orderly arrangement of the pipes effectively improves work efficiency.

[0007] As a further improvement to this application, the reserved hole is located on the right side of multiple integrated tubes, and the multiple integrated tubes have different diameters.

[0008] As a further improvement of this application, the inner diameter of the integrated tube and the installation tube are the same, the outer surfaces of flange plate one and flange plate two are in contact with the inner wall of the positioning tube, and the positioning tube is located in front of the integrated base.

[0009] As another improvement of this application, multiple mounting blocks are arranged in a ring array around the central axis of the mounting tube.

[0010] As a further improvement to this application, the end of the card block near the card slot is rounded, the outer surface of the card block fits against the inner wall of the receiving slot, and multiple card blocks and multiple bolts are distributed in an alternating manner.

[0011] As another improvement of this application, the sealing ring is O-shaped and is made of rubber.

[0012] In summary, in practical applications, the integrated base is fixedly connected to the container base, allowing the integrated base to be embedded within the container base. During transportation, the integrated pipe is located inside the integrated base, making it less susceptible to impacts from the outside environment, thus effectively extending the service life of the pipes and flanges. When installing the pipes, the integrated pipe can be directly attached to the installation pipe, and flange plate one and flange plate two can be fixedly connected by bolts to secure the pipes without needing to enter the container. This saves time and effort in connecting the pipes, and the orderly arrangement of the pipes effectively improves work efficiency. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the first embodiment of this application;

[0014] Figure 2 This is a front view of the structure according to the first embodiment of this application;

[0015] Figure 3 This is a three-dimensional structural diagram of the second embodiment of this application;

[0016] Figure 4 This is a front view of the structure according to the second embodiment of this application;

[0017] Figure 5 This is a schematic diagram of the sealing assembly structure according to the second embodiment of this application;

[0018] Figure 6 This is an exploded view of the sealing assembly structure according to the second embodiment of this application.

[0019] Explanation of the labels in the diagram:

[0020] 1. Integrated base, 2. Integrated pipe, 3. Flange plate I, 4. Reserved hole, 5. Mounting groove, 6. Mounting pipe, 7. Bolt, 8. Positioning pipe, 9. Mounting block, 10. Receiving groove, 11. Compression spring, 12. Locking block, 13. Locking groove, 14. Flange plate II, 15. Sealing ring. Detailed Implementation

[0021] The two embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0022] First implementation method:

[0023] Figure 1 and Figure 2 The diagram shows an integrated flange embedded in the side wall of a container generator set, comprising an integrated base 1. Multiple integrated pipes 2 are fixedly passed through the front end of the integrated base 1. Flange plates 3 are fixedly connected to both ends of the integrated pipes 2. Two reserved holes 4 are drilled at the front end of the integrated base 1. The reserved holes 4 are located on the right side of the multiple integrated pipes 2. The multiple integrated pipes 2 have different diameters, so that the multiple integrated pipes 2 can be used for different pipelines. The embedded integrated flange is not only suitable for connecting the power equipment of the container generator set, but also suitable for the convenient connection of other auxiliary oil, water and gas functional container equipment to external connection equipment.

[0024] During use, the integrated base 1 is fixedly connected to the container base, so that the integrated base 1 is embedded in the container base. During transportation, the integrated pipe 2 is located inside the integrated base 1, making it difficult to be bumped or knocked by the outside, thus effectively extending the service life of the pipes and flanges. When connecting pipes, the integrated pipe 2 can be directly attached to the installation pipe 6, and the flange plate 1 3 and flange plate 2 14 can be fixedly connected by bolts 7, thus fixing the pipes. There is no need to enter the container, making the connection of pipes time-saving and labor-saving, and the pipe layout is orderly, effectively improving work efficiency.

[0025] Second implementation method:

[0026] This embodiment adds an installation groove 5, an installation pipe 6, a flange plate 14, a bolt 7, and a sealing assembly to the first embodiment, while the rest remains the same as the first embodiment.

[0027] Figure 3 and Figure 4As shown: A mounting groove 5 is chiseled at the front end of flange plate 3, and a sealing ring 15 is provided in the mounting groove 5. The sealing ring 15 is O-shaped and made of rubber. The sealing ring 15 is located between flange plate 3 and flange plate 14. When flange plate 3 and flange plate 14 are connected by bolts 7, the connection is sealed, thereby effectively improving the sealing performance of this integrated flange connection. An installation pipe 6 is provided at the front end of integrated pipe 2. Flange plate 14 is fixedly connected to the end of installation pipe 6 facing integrated pipe 2. Flange plate 14 is fixedly connected to the adjacent flange plate 3 by multiple bolts 7. The inner diameter of integrated pipe 2 and installation pipe 6 are the same. The outer surfaces of flange plate 3 and flange plate 14 are both in contact with the inner wall of positioning pipe 8. Multiple installation pipes 6 are respectively connected to oil, water and gas sources, so that oil, water and gas enter the generator set through installation pipes 6 and integrated pipe 2. The outer surfaces of integrated pipe 2 and installation pipe 6 are jointly fitted with sealing components.

[0028] Figure 4 , Figure 5 and Figure 6 The sealing assembly includes a positioning tube 8 threaded onto the outer surface of the integrated tube 2 and multiple mounting blocks 9 fixedly connected to the outer surface of the mounting tube 6. The positioning tube 8 is located in front of the integrated base 1. A receiving groove 10 is carved at the end of the mounting block 9 away from the mounting tube 6. A compression spring 11 is fixedly connected to the circular inner wall of the receiving groove 10. The compression spring 11 facilitates the movement and reset of the locking block 12. The locking block 12 is fixedly connected to the end of the compression spring 11 away from the mounting tube 6. Multiple slots 1 corresponding to the multiple mounting blocks 9 are carved on the outer surface of the positioning tube 8. 3. The end of the locking block 12 away from the compression spring 11 moves through the adjacent locking groove 13. The locking block 12 is locked into the locking groove 13, thereby limiting and fixing the positioning tube 8. Multiple mounting blocks 9 are arranged in a ring array around the central axis of the mounting tube 6. The locking groove 13 is arc-shaped. The end of the locking block 12 near the locking groove 13 is rounded to facilitate the movement and reset of the locking block 12. The outer surface of the locking block 12 fits against the inner wall of the receiving groove 10. Multiple locking blocks 12 and multiple bolts 7 are distributed in an alternating manner, thereby effectively avoiding the bolts 7 being obstructed by the locking blocks 12 during installation.

[0029] After the bolt 7 connects flange plate 13 and flange plate 24, multiple locking blocks 12 are located in front of flange plate 24. At this time, the positioning tube 8 can be rotated, causing the positioning tube 8 to move forward. The locking blocks 12 are subjected to pressure and move inward, thereby driving the compression spring 11 to contract towards the mounting tube 6 until the locking blocks 12 are located in the locking groove 13. The locking blocks 12 then reset and pass through the locking groove 13, thereby limiting and fixing the positioning tube 8. This makes the inner wall of the positioning tube 8 fit with flange plate 13 and flange plate 24, thus blocking the fit between flange plate 13 and flange plate 24, thereby effectively improving the sealing performance of the flange connection.

[0030] In light of current practical needs, the above-described embodiments adopted in this application are not limited to these. Any changes made within the scope of knowledge possessed by those skilled in the art without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. A container generator set in-wall integrated flange, comprising an integrated seat (1), characterized in that: The front end of the integrated seat (1) is fixedly penetrated by multiple integrated pipes (2), the front and rear ends of the integrated pipe (2) are fixedly connected with flange plates I (3), two reserved holes (4) are drilled in the front end of the integrated seat (1); The front end of the flange plate I (3) is drilled with a mounting groove (5), the mounting groove (5) is provided with a sealing ring (15), the front end of the integrated pipe (2) is provided with a mounting pipe (6), one end of the mounting pipe (6) towards the integrated pipe (2) is fixedly connected with a flange plate II (14), the flange plate II (14) and the adjacent flange plate I (3) are fixedly connected through multiple bolts (7), the outer surfaces of the integrated pipe (2) and the mounting pipe (6) are jointly provided with a sealing assembly; The sealing assembly comprises a positioning pipe (8) threaded on the outer surface of the integrated pipe (2) and multiple mounting blocks (9) fixedly connected on the outer surface of the mounting pipe (6), one end of the mounting block (9) away from the mounting pipe (6) is drilled with an accommodating groove (10), the circular inner wall of the accommodating groove (10) is fixedly connected with a compression spring (11), one end of the compression spring (11) away from the mounting pipe (6) is fixedly connected with a clamping block (12), the outer surface of the positioning pipe (8) is drilled with multiple clamping grooves (13) corresponding to the multiple mounting blocks (9) respectively, one end of the clamping block (12) away from the compression spring (11) is movably penetrated through the adjacent clamping groove (13).

2. A side wall inlaid integrated flange of a container generator set according to claim 1, characterized in that: The reserved holes (4) are located on the right side of the multiple integrated pipes (2), the pipe diameters of the multiple integrated pipes (2) are different.

3. A side wall inlaid integrated flange of a container generator set according to claim 1, characterized in that: The inner diameters of the integrated pipe (2) and the mounting pipe (6) are consistent, the outer surfaces of the flange plate I (3) and the flange plate II (14) are in close contact with the inner wall of the positioning pipe (8), and the positioning pipe (8) is located in front of the integrated seat (1).

4. A side wall inlaid integrated flange for a container generator set according to claim 1, characterized in that: The multiple mounting blocks (9) are annularly arranged around the central axis of the mounting pipe (6).

5. A side wall inlaid integrated flange for a container generator set according to claim 4, characterized in that: One end of the clamping block (12) close to the clamping groove (13) is round, the outer surface of the clamping block (12) is in close contact with the inner wall of the accommodating groove (10), and the multiple clamping blocks (12) and the multiple bolts (7) are alternately distributed.

6. A side wall inlaid integrated flange for a container generator set according to claim 1, characterized in that: The sealing ring (15) is O-shaped, and the sealing ring (15) is made of rubber material.

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