Ash discharging valve structure
The cylinder-driven ash discharge valve structure solves the problem of opening and closing the ash discharge valve in the absence of gravity or insufficient ash weight in the existing technology, realizing precise control and sealing of the valve, and improving the stability and environmental friendliness of the device.
Patent Information
- Application Number
- CN202423163059.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing ash discharge valve structure cannot open and close properly when there is no gravity or insufficient ash weight, and it is not convenient to automatically adjust the valve opening and closing frequency, resulting in poor practicality of the device.
The ash discharge valve structure is driven by a cylinder. The cylinder output shaft drives the fixed block and connecting block to move, so as to achieve precise control of the valve. Combined with the limit frame and sealing gasket, stability and sealing are ensured.
It achieves precise control of valve opening and closing, reduces human error, improves the safety and environmental friendliness of the ash unloading process, and ensures the stability and sealing of the valve structure.
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Figure CN223740029U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust remover ash removal technical field, concretely is a kind of ash discharge valve structure. BACKGROUND
[0002] In the process of dust removal, dust collector is often used to collect dust, and then centralized treatment is carried out.
[0003] When the dust collector is discharged, the plug valve is often used, and the plug valve often leaks ash due to the gap between the two during use, and is not convenient to open and close, so that it is more cumbersome to use.
[0004] As prior art, the Chinese utility model patent with publication number CN206634771U discloses an ash discharge valve structure, when the moment generated by the weight of the dust falling continuously is greater than the moment generated by the weight of the hammer, the baffle swings downward, the dust falls downward, and the baffle resets under the action of the weight of the hammer to continue to receive new dust. The structure is simple and reliable.
[0005] However, the ash discharge valve structure has many problems in actual application, including that when there is no gravity or when the weight of the internal dust is not enough, the normal opening and closing of the valve cannot be realized, and the valve opening and closing frequency cannot be automatically adjusted, resulting in poor practicability of the overall device. SUMMARY
[0006] In view of the problems existing in the practicability of the existing ash discharge valve structure, the purpose of the utility model is to provide an ash discharge valve structure to solve the problem that when there is no gravity or when the weight of the internal dust is not enough, the normal opening and closing of the valve cannot be realized, and the valve opening and closing frequency cannot be automatically adjusted, resulting in poor practicability of the overall device.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0008] An ash discharge valve structure, comprising an ash discharge pipe and a fixed box fixedly installed on the outer surface of the ash discharge pipe, a fixed sleeve and a gas cylinder fixedly installed inside the fixed box, a valve body fixedly installed on the inner surface of the ash discharge pipe, a rotating rod rotatably installed on the inner surface of the fixed sleeve, a rotating block fixedly installed on the outer surface of the rotating rod, a connecting rod fixedly installed on the other end of the rotating block away from the rotating rod, an ash discharge cover fixedly installed on the other end of the connecting rod away from the rotating rod, a connecting arm fixedly installed on the other end of the rotating rod extending to the fixed box, and a connecting block rotatably installed on the other end of the connecting arm away from the rotating rod.
[0009] Preferably, the connecting block is provided with a fixing block away from the other end of the rotating rod, and the fixing block is fixedly installed on the output shaft of the air cylinder.
[0010] Through the above technical scheme, when it is necessary to control the opening or closing of the ash unloading valve, the air cylinder is started, the output shaft of the air cylinder is extended or retracted, the fixing block connected therewith is moved, and the connecting block is further moved, so that the precise driving of the air cylinder can realize the precise control of the opening and closing actions of the valve, which is more stable and efficient than manual operation, can accurately adjust the valve opening degree according to the actual ash unloading requirement, effectively control the ash unloading amount and ash unloading speed, and can reduce human operation errors and labor intensity.
[0011] Preferably, a support block is fixedly installed on the outer surface of the ash unloading pipe, a limiting frame one with a section in the shape of Chinese character 'j' is fixedly installed on the outer surface of the support block, and the limiting frame one is matched with the air cylinder.
[0012] Through the above technical scheme, the limiting frame one provides stable support and positioning for the air cylinder, prevents the air cylinder from being displaced or shaken due to vibration, external force impact and other factors during operation, ensures the accuracy of the movement of the output shaft of the air cylinder, thereby ensuring the reliability of the valve control, prolonging the service life of the air cylinder and the entire valve structure, and making the entire ash unloading valve structure more stable and compact, which is conducive to normal operation under complex working conditions.
[0013] Preferably, an extension block is fixedly installed on the other end of the air cylinder away from the output shaft, an installation frame is fixedly installed on the other end of the extension block away from the air cylinder, a limiting frame two is fixedly installed on the other end of the installation frame away from the extension block, and a fixing bolt is arranged on the outer surface of the limiting frame two.
[0014] Through the above technical scheme, the extension block and the installation frame play a connecting and transitional role, which facilitates the installation of the air cylinder at a suitable position and the adjustment of the angle thereof, the limiting frame two further enhances the fixing effect of the air cylinder, and cooperates with the limiting frame one to limit the degrees of freedom of the air cylinder from multiple directions, so that the air cylinder can remain stable under various working conditions, and the fixing bolt can flexibly select a fixing point according to the actual installation environment, thereby improving the adaptability and flexibility of the installation of the entire valve structure and ensuring the reliability and stability of the valve action driven by the air cylinder.
[0015] Preferably, a fixing seat is fixedly installed on the other end of the fixing box away from the ash unloading pipe, and a rotating shaft is arranged on the outer surface of the rotating rod.
[0016] Through the above technical scheme, the rotating shaft ensures the smoothness of the rotation of the rotating rod, so that when the air cylinder drives the connecting block to further drive the rotating rod to rotate, the rotating process is stable and free of jamming, the power can be accurately transmitted to the ash unloading cover, the reliable opening and closing of the valve can be realized, and the working efficiency and reliability of the valve structure are improved.
[0017] Preferably, the fixed box is externally fixed with a protective plate, which is in the shape of an "L".
[0018] Through the above technical scheme, after the fixed box is installed, the protective plate is fixed on the outer surface of the fixed box, which can effectively prevent external objects from colliding and impacting the fixed box and its internal components, thereby playing a protective role.
[0019] Preferably, a sealing gasket is arranged on the outer surface of the valve body, which is a rubber sealing gasket, and the ash unloading cover is matched with the valve body.
[0020] Through the above technical scheme, the rubber sealing gasket has good elasticity and sealing performance, and when the ash unloading cover is closed, the sealing gasket is deformed by being pressed between the ash unloading cover and the valve body, filling the small gap therebetween, effectively preventing the material in the ash unloading pipe from leaking, ensuring the sealing performance of the ash unloading process, reducing material waste and environmental pollution, improving the safety and environmental protection of the ash unloading operation, and also avoiding the entry of external air, moisture and the like into the ash unloading pipe, thereby affecting the material quality.
[0021] Compared with the prior art, the ash unloading valve structure provided by the utility model has the following beneficial effects:
[0022] 1. When it is necessary to control the opening or closing of the ash unloading valve, the air cylinder is started, the output shaft of the air cylinder is extended or retracted, the fixed block connected with the air cylinder is moved, and the connecting block is moved, so that the opening and closing actions of the valve can be accurately controlled through the accurate driving of the air cylinder, which is more stable and efficient than manual operation, the valve opening degree can be accurately adjusted according to actual ash unloading requirements, the ash unloading amount and speed can be effectively controlled, and the human operation error and labor intensity can be reduced.
[0023] 2. The rubber sealing gasket has good elasticity and sealing performance, and when the ash unloading cover is closed, the sealing gasket is deformed by being pressed between the ash unloading cover and the valve body, filling the small gap therebetween, effectively preventing the material in the ash unloading pipe from leaking, ensuring the sealing performance of the ash unloading process, reducing material waste and environmental pollution, and improving the safety and environmental protection of the ash unloading operation.
[0024] 3. Through the limiting frame one and the limiting frame two, the air cylinder above the ash unloading pipe can be fixed, so that displacement of the air cylinder during use can be avoided, thereby improving the stability of the air cylinder during use. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 FIG. 1 is a perspective view of the ash unloading valve structure according to the utility model from the first perspective;
[0026] Figure 2It is the third perspective schematic diagram of the ash unloading valve structure in the utility model;
[0027] Figure 3 It is the third perspective schematic diagram of the ash unloading valve structure in the utility model;
[0028] Figure 4 It is the first perspective schematic diagram of the valve and ash unloading cover mounting structure in the utility model;
[0029] Figure 5 It is the second perspective schematic diagram of the valve and ash unloading cover mounting structure in the utility model;
[0030] Figure 6 It is the first perspective schematic diagram of the valve and ash unloading cover rotating structure in the utility model;
[0031] Figure 7 It is the second perspective schematic diagram of the valve and ash unloading cover rotating structure in the utility model;
[0032] Figure 8 It is the third perspective schematic diagram of the ash unloading valve structure in the utility model.
[0033] 1, ash unloading pipe; 2, valve body; 3, fixed sleeve; 4, rotating rod; 5, rotating block; 6, connecting rod; 7, ash unloading cover; 8, connecting arm; 9, connecting block; 10, fixed block; 11, cylinder; 12, support block; 13, limit frame one; 14, extension block; 15, mounting frame; 16, limit frame two; 17, fixed bolt; 18, fixed box; 19, fixed seat; 20, rotating shaft; 21, protection plate; 22, sealing gasket. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0035] Embodiment one:
[0036] As Figures 1-3As shown, the ash discharge valve structure given in this example includes an ash discharge pipe 1, a fixed box 18 fixedly installed on the outer surface of the ash discharge pipe 1, a fixed sleeve 3 and a cylinder 11 fixedly installed inside the fixed box 18. A valve body 2 is fixedly installed on the inner surface of the ash discharge pipe 1. A rotating rod 4 is rotatably installed on the inner surface of the fixed sleeve 3. A rotating block 5 is fixedly installed on the outer surface of the rotating rod 4. The other end of the rotating block 5 away from the rotating rod 4 is fixedly installed with a connecting rod 6. The other end of the connecting rod 6 away from the rotating rod 4 is fixedly installed with an ash discharge cover 7. The rotating rod 4 extends to the other end of the fixed box 18 and is fixedly installed with a connecting arm 8. The other end of the connecting arm 8 away from the rotating rod 4 is rotatably installed with a connecting block 9.
[0037] Combined with Figure 4 and Figure 5 As shown, in some embodiments of this example, a fixed block 10 is provided at the other end of the connecting block 9 in the ash discharge valve structure away from the rotating rod 4, and the fixed block 10 is fixedly installed on the output shaft of the cylinder 11. Thus, when it is necessary to control the opening or closing of the ash discharge valve, the cylinder 11 is started, and the output shaft of the cylinder 11 expands and contracts, driving the connected fixed block 10 to move. The fixed block 10 then drives the connecting block 9 to move. Through the precise drive of the cylinder 11, accurate control of the valve opening and closing actions can be achieved, which is more stable and efficient than manual operation. The valve opening can be accurately adjusted according to the actual ash discharge requirements, effectively controlling the ash discharge amount and ash discharge speed, reducing human operation errors and labor intensity.
[0038] In some embodiments of this example, a support block 12 is fixedly installed on the outer surface of the ash discharge pipe 1 in the ash discharge valve structure. A limit frame one 13 with a "U" - shaped cross - section is fixedly installed on the outer surface of the support block 12, and the limit frame one 13 is adapted to the cylinder 11. The provided limit frame one 13 provides stable support and positioning for the cylinder 11, preventing the cylinder 11 from shifting or shaking due to factors such as vibration and external force impact during operation, ensuring the accuracy of the movement of the output shaft of the cylinder 11, thus ensuring the reliability of valve control, extending the service life of the cylinder 11 and the entire valve structure, and making the entire ash discharge valve structure more stable and compact, which is beneficial for normal operation under complex working conditions.
[0039] In some embodiments of the present application, the cylinder 11 in the ash valve structure is fixedly installed with an extension block 14 away from the other end of the output shaft, the extension block 14 is fixedly installed with a mounting rack 15 away from the other end of the cylinder 11, the mounting rack 15 is fixedly installed with a limiting rack two 16 away from the other end of the extension block 14, and the outer surface of the limiting rack two 16 is provided with a fixing bolt 17. The extension block 14 and the mounting rack 15 play a connecting and transitional role, which facilitates the installation of the cylinder 11 at a suitable position and the adjustment of the angle of the cylinder 11, the limiting rack two 16 further enhances the fixing effect of the cylinder 11, and cooperates with the limiting rack one 13 to limit the degrees of freedom of the cylinder 11 from multiple directions, so that the cylinder 11 can remain stable under various working conditions. The fixing bolt 17 can flexibly select a fixing point according to the actual installation environment, improve the adaptability and flexibility of the installation of the entire valve structure, and ensure the reliability and stability of the driving of the cylinder 11 to drive the valve to act.
[0040] Embodiment two:
[0041] The present application further provides an optimized scheme on the basis of the scheme of embodiment one.
[0042] Referring to Figures 6 to 8 , in the constituting scheme of the ash valve structure provided in embodiment one, a fixed seat 19 is fixedly installed away from the other end of the ash pipe 1 on the fixed box 18, and a rotating shaft 20 is arranged on the outer surface of the rotating rod 4.
[0043] In this structure, the rotating shaft 20 ensures the smoothness of the rotation of the rotating rod 4, so that when the cylinder 11 drives the connecting block 9 to drive the rotating rod 4 to rotate, the rotating process is stable and has no jamming, and the power can be accurately transmitted to the ash cover 7 to realize reliable opening and closing of the valve and improve the working efficiency and reliability of the valve structure.
[0044] In combination with Figure 2 and Figure 3 , the present application is fixedly installed with a protective plate 21 on the outer surface of the fixed box 18, and the cross section of the protective plate 21 is in the shape of an "L" letter. After the fixed box 18 is installed, the protective plate 21 is fixed on the outer surface of the fixed box 18, and the protective plate 21 can effectively prevent external objects from colliding and impacting the fixed box 18 and its internal components, thereby playing a protective role.
[0045] In combination with Figure 7As shown, the example is provided with a sealing gasket 22 on the outer surface of the valve body 2, the sealing gasket 22 is a rubber sealing gasket, and the ash removal cover 7 is matched with the valve body 2. The rubber sealing gasket 22 here has good elasticity and sealing performance, when the ash removal cover 7 is closed, the sealing gasket 22 is deformed by being extruded between the ash removal cover 7 and the valve body 2, filling the tiny gap between the two, effectively preventing the material in the ash removal pipe 1 from leaking, ensuring the sealing of the ash removal process, reducing material waste and environmental pollution, improving the safety and environmental protection of the ash removal operation, and also avoiding the entry of external air, moisture and the like into the ash removal pipe 1, affecting the material quality.
[0046] In combination Figures 1 to 8 As shown, based on the above example scheme, the ash valve structure formed in the specific use, the cylinder 11 as a power source, its output shaft stretches to drive the valve action. When it is needed to open the valve to unload ash, the output shaft of the cylinder 11 is stretched out, since the fixed block 10 is fixed on the output shaft of the cylinder 11, the fixed block 10 is connected with the connecting block 9, and the connecting block 9 is connected with the connecting arm 8 of one end of the rotating rod 4, so with the movement of the output shaft of the cylinder 11, the connecting block 9 is driven to move, and then the rotating rod 4 rotates around the rotating shaft 20 in the fixed sleeve 3.
[0047] When the rotating rod 4 rotates, the rotating block 5 fixed on the outer surface thereof rotates, the rotating block 5 drives the ash removal cover 7 to move through the connecting rod 6, when the rotating rod 4 rotates by a certain angle in the corresponding direction, the ash removal cover 7 will move away from the valve body 2, so that the inside of the ash removal pipe 1 is communicated with the outside, and the material can flow out of the ash removal pipe 1, realizing the ash removal operation.
[0048] When it is needed to close the valve to stop unloading ash, the output shaft of the cylinder 11 is retracted, and each component is driven to move in the reverse direction according to the above transmission path, so that the ash removal cover 7 returns to the position tightly combined with the valve body 2, the rubber sealing gasket 22 on the outer surface of the valve body 2 will be deformed due to extrusion when the ash removal cover 7 is combined with the valve body 2, filling the tiny gap between the two, forming a good sealing effect, effectively preventing the material in the ash removal pipe 1 from leaking and external air, moisture and the like from entering the pipe, ensuring the sealing, safety and material quality of the ash removal operation.
[0049] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A dust discharging valve structure, comprising a dust discharging pipe (1), a fixed box (18) fixedly installed on the outer surface of the dust discharging pipe (1), and a fixed sleeve (3) and a gas cylinder (11) fixedly installed inside the fixed box (18), characterized in that: The ash pipe (1) inner surface is fixedly installed with valve body (2), the fixed sleeve (3) inner surface is rotatably installed with rotating rod (4), the rotating rod (4) outer surface is fixedly installed with rotating block (5), the rotating block (5) away from the other end of rotating rod (4) is fixedly installed with connecting rod (6), the connecting rod (6) away from the other end of rotating rod (4) is fixedly installed with ash cover (7), the rotating rod (4) extends to the other end of fixed box (18) and is fixedly installed with connecting arm (8), the connecting arm (8) away from the other end of rotating rod (4) is rotatably installed with connecting block (9).
2. A cinder valve structure according to claim 1, characterized in that: The connecting block (9) away from the other end of rotating rod (4) is provided with fixed block (10), the fixed block (10) is fixedly installed on the output shaft of cylinder (11).
3. The ash valve structure according to claim 1, wherein: The ash pipe (1) outer surface is fixedly installed with support block (12), the support block (12) outer surface is fixedly installed with the limiting frame one (13) of "J" type structure, the limiting frame one (13) is matched with cylinder (11).
4. The ash valve structure of claim 1, wherein: The other end of the cylinder (11) away from the output shaft is fixedly installed with extension block (14), the other end of the extension block (14) away from the cylinder (11) is fixedly installed with mounting bracket (15), the other end of the mounting bracket (15) away from the extension block (14) is fixedly installed with limiting frame two (16), the limiting frame two (16) outer surface is provided with fixed bolt (17).
5. The ash valve structure of claim 1, wherein: The other end of the fixed box (18) away from the ash pipe (1) is fixedly installed with fixed seat (19), the rotating rod (4) outer surface is provided with rotating shaft (20).
6. The structure of a cinder valve according to claim 1, wherein: The fixed box (18) outer surface is fixedly installed with protection plate (21), the protection plate (21) cross section is "L" type structure.
7. The structure of a cinder valve according to claim 1, wherein: The valve body (2) outer surface is provided with sealing gasket (22), the sealing gasket (22) is rubber sealing gasket, the ash cover (7) is matched with valve body (2).
Citation Information
Patent Citations
Unloading valve structure
CN206634771U