Lightweight composite energy-saving heat exchanger for new energy automobile

By designing an integrated heat dissipation structure and using double-layer heat exchange tubes and fins made of brass and aluminum alloy, the problems of heavy weight and low efficiency of heat exchangers in new energy vehicles have been solved, achieving the effects of lightweight and high-efficiency heat exchange.

CN223741278UActive Publication Date: 2025-12-30ZHEJIANG JILISI AUTO AIR-CONDITION CO LTD
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Patent Information

Application Number
CN202520191650.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-12-30
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

The existing double-layer heat exchanger structure of new energy vehicles is relatively heavy, resulting in low heat exchange efficiency and failing to meet the requirements of lightweight and high-efficiency heat exchange.

Method used

It adopts an integrated heat dissipation structure, including double-layer heat exchange tubes, heat exchange fins, liquid collection tank A and liquid collection tank B, and is made of brass and aluminum alloy. It is designed in an arc shape, combined with ventilation slots and connecting pipes to form a compact structure to improve heat exchange efficiency.

Benefits of technology

It significantly improves heat exchange efficiency, reduces equipment weight, enhances heat dissipation, occupies less space, and achieves the goals of lightweighting and energy saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of heat exchangers, and particularly discloses a lightweight composite energy-saving heat exchanger for a new energy automobile. According to the integrated heat dissipation structure, the outer side of a double-layer heat exchange tube is welded and fixed to heat exchange fins, the number of the heat exchange fins is multiple, a distance is formed between every two heat exchange fins, and ventilation grooves A are formed in the middles of the heat exchange fins; the liquid collecting box A is located on one side of the heat exchange fins, and the liquid collecting box A and the heat exchange fins are fixed through welding; the double-layer heat exchange tube, the heat exchange fins, the liquid collection box A and the liquid collection box B are integrated into an integrated structure, so that the structure is more compact, the occupied space is smaller, and the heat exchange fins, the liquid collection box A and the liquid collection box B are all made of aluminum alloy, so that the weight of the radiator is lighter.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger technical field, concretely to a new energy automobile with light compound energy -saving heat exchanger. BACKGROUND

[0002] With the development of the times, the development of new energy vehicles gradually improves, and the plug -in hybrid car can not only use electric energy to drive, but also can drive through the engine when the electric quantity is low, the heat exchanger is a device for exchanging heat, which can achieve the purpose of heating and cooling, and a large amount of hot air is generated in the process of engine working, which needs to be cooled by the heat exchanger and then backflow, and the conventional heat exchanger is single layer design, and the heat exchange efficiency is low, therefore, the double -layer heat exchanger replaces the single -layer heat exchanger, and the double -layer heat exchanger structure is more, which greatly increases the weight of the radiator. SUMMARY

[0003] The utility model discloses a new energy automobile with light compound energy -saving heat exchanger to solve the above -mentioned problem.

[0004] In order to realize the above -mentioned purpose, the utility model provides the following technical scheme: a new energy automobile with light compound energy -saving heat exchanger, including;

[0005] Integrated heat dissipation structure, integrated heat dissipation structure includes double -layer heat exchange pipe, heat exchange fin, liquid collecting tank A, liquid collecting tank B;

[0006] The outer side of double -layer heat exchange pipe is welded and fixed with heat exchange fin, and the number of heat exchange fin is multiple, and there is a spacing between every two heat exchange fins, and the middle part of heat exchange fin is provided with ventilation groove A;

[0007] Liquid collecting tank A is located at one side of heat exchange fin, and liquid collecting tank A is fixed with heat exchange fin through welding;

[0008] Liquid collecting tank B is located at the other side of heat exchange fin, and liquid collecting tank B is fixed with heat exchange fin through welding.

[0009] Preferably, the double -layer heat exchange pipe is of brass material, the heat exchange fin, liquid collecting tank A and liquid collecting tank B are all of aluminum alloy material, the specific heat capacity of copper is higher, can absorb and store a large amount of heat, and the heat dissipation rate is fast, can rapidly dissipate heat to the surrounding environment, the density of aluminum alloy is lower, the weight of aluminum alloy is light, which makes the radiator design more portable, helps to reduce the overall weight of equipment, the aluminum alloy has higher heat conductivity, can quickly transfer heat from the heat source to the fin surface and dissipate through air convection.

[0010] Preferably, the double-layer heat exchange pipe is combined by two copper pipes, and the double-layer heat exchange pipe is in an arch shape, so that the pipe distribution is more compact, longer pipes can be arranged on the heat exchange fins, the liquid conveying distance is farther, the heat dissipation effect is better, the double-layer copper pipe doubles the liquid heat exchange distance, the heat exchange transmission time is longer, and the heat exchange efficiency is greatly improved.

[0011] Preferably, a plurality of ventilation grooves B are formed in the liquid collecting tank A, and a spacing is formed between every two ventilation grooves B, so that the natural wind can be prevented from being blocked, and the liquid in the liquid collecting tank A can be heat exchanged through the liquid collecting tank A, and the heat exchange efficiency of the liquid is improved.

[0012] Preferably, a plurality of ventilation grooves C are formed in the liquid collecting tank B, and a spacing is formed between every two ventilation grooves C, so that the natural wind can be prevented from being blocked, and the liquid in the liquid collecting tank B can be heat exchanged through the liquid collecting tank B, and the heat exchange efficiency of the liquid is improved.

[0013] Preferably, one end of the double-layer heat exchange pipe is provided with an elbow A, one end of the elbow A is connected to the liquid collecting tank A, the other end of the double-layer heat exchange pipe is provided with an elbow B, one end of the elbow B is connected to the liquid collecting tank B, an adapter pipe A is arranged outside the liquid collecting tank A, and an adapter pipe B is arranged outside the liquid collecting tank B.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1. The utility model discloses a heat exchange cycle is reached to the heat exchange circulation, the double-layer heat exchange pipe, the heat exchange fin, the liquid collecting tank A, the liquid collecting tank B can all heat exchange in the utility model, and the heat exchange efficiency is greatly improved.

[0016] 2. The utility model discloses that the double-layer heat exchange pipe, the heat exchange fin, the liquid collecting tank A, the liquid collecting tank B are integrated into an integral structure, so that the structure is more compact, and the space is smaller, and the heat exchange fin, the liquid collecting tank A, the liquid collecting tank B are all aluminum alloy materials, so that the radiator is lighter in weight. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model;

[0018] Fig. 2 It is the explosion structure schematic diagram of the utility model.

[0019] In the diagram: 100, double-layer heat exchange tube; 101, elbow A; 102, elbow B; 200, heat exchange fins; 201, ventilation slot A; 300, liquid collection tank A; 301, ventilation slot B; 302, connecting pipe A; 400, liquid collection tank B; 401, ventilation slot C; 402, connecting pipe B. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] Please see Figs. 1-2 This utility model provides a technical solution: a lightweight composite energy-saving heat exchanger for new energy vehicles, comprising;

[0024] An integrated heat dissipation structure, comprising a double-layer heat exchange tube 100, heat exchange fins 200, a liquid collection tank A300, and a liquid collection tank B400;

[0025] The outer side of the double-layer heat exchange tube 100 is welded and fixed to the heat exchange fins 200, and there are multiple heat exchange fins 200. There is a gap between every two heat exchange fins 200, and a ventilation groove A201 is opened in the middle of the heat exchange fins 200.

[0026] The liquid collection tank A300 is located on one side of the heat exchange fin 200, and the liquid collection tank A300 is fixed to the heat exchange fin 200 by welding;

[0027] The liquid collection tank B400 is located on the other side of the heat exchange fin 200, and the liquid collection tank B400 is fixed to the heat exchange fin 200 by welding.

[0028] Furthermore, the double-layer heat exchange tube 100 is made of brass, while the heat exchange fins 200, liquid collection tank A300, and liquid collection tank B400 are all made of aluminum alloy. Copper has a high specific heat capacity, which can absorb and store a large amount of heat. At the same time, it has a fast heat dissipation rate, which can quickly dissipate heat to the surrounding environment. Aluminum alloy has a low density and is lightweight, which makes the radiator design lighter and helps to reduce the overall weight of the equipment. Aluminum alloy has high thermal conductivity, which can quickly transfer heat from the heat source to the fin surface and dissipate it through air convection.

[0029] Furthermore, the double-layer heat exchange tube 100 is composed of two copper tubes and is in an arc shape. The arc shape of the double-layer heat exchange tube 100 makes the pipe distribution more compact, and longer pipes can be arranged on the heat exchange fins 200. Therefore, the liquid is transported over a longer distance and the heat dissipation effect is better. The double-layer copper tube doubles the liquid heat exchange distance and the heat transfer time is longer, which greatly improves the heat exchange efficiency.

[0030] Furthermore, the liquid collection tank A300 is provided with multiple ventilation slots B301, with a gap between each pair of ventilation slots B301. The multiple ventilation slots B301 can prevent the obstruction of natural wind, and the rectangular liquid collection tank A300 allows the liquid inside the liquid collection tank A300 to exchange heat through the liquid collection tank A300, thereby improving the heat exchange efficiency of the liquid.

[0031] Furthermore, the liquid collection tank B400 is provided with multiple ventilation slots C401, with a gap between each pair of ventilation slots C401. The multiple ventilation slots C401 can prevent the obstruction of natural wind, and the rectangular liquid collection tank B400 allows the liquid inside the liquid collection tank B400 to exchange heat through the liquid collection tank B400, thereby improving the heat exchange efficiency of the liquid.

[0032] Furthermore, one end of the double-layer heat exchange tube 100 has an elbow A101, one end of which is connected to the liquid collection tank A300, and the other end of the double-layer heat exchange tube 100 has an elbow B102, one end of which is connected to the liquid collection tank B400. A connecting pipe A302 is provided on the outside of the liquid collection tank A300, and a connecting pipe B402 is provided on the outside of the liquid collection tank B400.

[0033] Working principle: Hotter coolant is transported to the inside of the collection tank A300 via connecting pipe A302. The rectangular collection tank A300 allows for heat exchange between the liquid inside and outside, improving heat exchange efficiency. Subsequently, elbow A101 transports the coolant from the collection tank A300 to the inside of the double-layer heat exchange tube 100. The bow-shaped double-layer heat exchange tube 100 allows for a more compact pipe distribution, enabling longer pipes to be arranged on the heat exchange fins 200. Therefore, the liquid is transported over a longer distance, resulting in better heat dissipation. (Double-layer design) The copper tubes double the liquid heat exchange distance and extend the heat transfer time, significantly improving heat exchange efficiency. The coolant inside the double-layer heat exchange tube 100 flows from elbow A101 to elbow B102, during which time it is dissipated through multiple heat exchange fins 200 on the outside, and is then transported to the inside of the liquid collection tank B400 through elbow B102. The rectangular liquid collection tank B400 allows the liquid inside the liquid collection tank B400 to exchange heat, improving the heat exchange efficiency of the liquid. Subsequently, it is transferred out of the liquid collection tank B400 through the connecting pipe B402, achieving a heat exchange cycle.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lightweight composite energy-saving heat exchanger for new energy vehicles, characterized in that: Comprise; The integrated heat dissipation structure comprises a double-layer heat exchange pipe (100), a heat exchange fin (200), a liquid collecting tank A (300), and a liquid collecting tank B (400); The outer side of the double-layer heat exchange pipe (100) is welded and fixed with the heat exchange fin (200), and the number of the heat exchange fin (200) is multiple, and there is a spacing between every two heat exchange fins (200), and a ventilation groove A (201) is arranged in the middle of the heat exchange fin (200); The liquid collecting tank A (300) is located on one side of the heat exchange fin (200), and the liquid collecting tank A (300) is fixed with the heat exchange fin (200) by welding; The liquid collecting tank B (400) is located on the other side of the heat exchange fin (200), and the liquid collecting tank B (400) is fixed with the heat exchange fin (200) by welding.

2. The light-weight composite energy-saving heat exchanger for new energy vehicles according to claim 1, characterized in that: The double-layer heat exchange pipe (100) is made of brass, and the heat exchange fin (200), the liquid collecting tank A (300) and the liquid collecting tank B (400) are all made of aluminum alloy.

3. The light-weight composite energy-saving heat exchanger for new energy vehicles according to claim 1, characterized in that: The double-layer heat exchange pipe (100) is composed of two copper pipes, and the double-layer heat exchange pipe (100) is in the shape of an arch.

4. The light-weight composite energy-saving heat exchanger for new energy vehicles according to claim 1, characterized in that: A plurality of ventilation grooves B (301) are arranged on the liquid collecting tank A (300), and there is a spacing between every two ventilation grooves B (301).

5. The light-weight composite energy-saving heat exchanger for new energy vehicles according to claim 1, characterized in that: A plurality of ventilation grooves C (401) are arranged on the liquid collecting tank B (400), and there is a spacing between every two ventilation grooves C (401).

6. The light-weight composite energy-saving heat exchanger for new energy vehicles according to claim 1, characterized in that: One end of the double-layer heat exchange pipe (100) is provided with an elbow A (101), one end of the elbow A (101) is connected to the liquid collecting tank A (300), the other end of the double-layer heat exchange pipe (100) is provided with an elbow B (102), one end of the elbow B (102) is connected to the liquid collecting tank B (400), and the outer side of the liquid collecting tank A (300) is provided with a connecting pipe A (302), and the outer side of the liquid collecting tank B (400) is provided with a connecting pipe B (402).