Bolt torque detection device
By designing a bolt torque detection device that includes a base plate, a drive motor, and a torque sensor, automated bolt torque detection was achieved, solving the error problem caused by manual detection and improving the accuracy and efficiency of detection.
Patent Information
- Application Number
- CN202520429703.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Current bolt torque testing relies on manual control, which requires a high level of operator skill and is prone to errors.
A detection device comprising a substrate, a drive motor, a torque sensor, a bolt sleeve, and a connecting rod is designed. The device detects bolt torque mechanically and uses the connecting rod to fix the substrate, thereby reducing manual support and achieving automated detection.
It improves the accuracy and efficiency of bolt torque testing, reduces the skill requirements for operators, and minimizes errors.
Smart Images

Figure CN223741814U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wind power, specifically relates to a bolt torque detection device. BACKGROUND
[0002] The wind turbine tower includes two types of truss shape and cylinder shape, the cylinder-shaped wind turbine tower includes a wind turbine tower drum and a hollow gear reinforced wind turbine foundation, the lower part of the wind turbine tower drum is a prefabricated concrete tower drum, the middle part is a steel transition section, and the upper part is a steel tower drum.
[0003] The wind turbine tower needs to use bolts for fixing during production and installation, and the torque of the bolt needs to be detected during bolt fixing to ensure that the bolt reaches the correct tightening torque during tightening, thereby guaranteeing the normal operation and safety of the equipment. The current bolt torque detection method is to use a torque wrench for detection, and the detection process needs to be manually controlled, which requires the proficiency of the operator and is prone to errors. UTILITARIAN CONTENT
[0004] The utility model aims at providing a bolt torque detection device for mechanical detection of bolts, reducing errors and improving efficiency, and solving the problem of human manual control of the detection device in the background art, which requires the proficiency of the operator and is prone to errors.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme:
[0006] A bolt torque detection device includes a base plate, the base plate is provided with a driving motor, the output end of the driving motor is provided with a torque sensor; the bolt sleeve is used for sleeving the bolt at one end, and the other end is provided with a first connecting sleeve for connecting the torque sensor; the connecting rod is connected to the base plate at one end, and the other end of the connecting rod is provided with a fixing part.
[0007] Further, the four corners of the bottom of the base plate are respectively provided with a second connecting sleeve, the number of the connecting rods is four, one connecting rod corresponds to one second connecting sleeve, the second connecting sleeve is provided with a first fixing hole, and the connecting rod can be detachably connected by penetrating the first fixing hole with a screw.
[0008] Further, the connecting rod is a telescopic sleeve rod, including a sliding sleeve and a sliding rod, the sliding rod is slidingly connected in the sliding sleeve, the sliding sleeve is provided with a second fixing hole, and the second fixing hole is provided with a locking bolt for locking the sliding rod.
[0009] Further, the substrate is provided with two handles, which are arranged at two ends of the upper surface of the substrate.
[0010] Preferably, the fixing part is a suction cup.
[0011] Further, the connecting rod is provided with an evacuation cylinder, which is communicated with the interior of the suction cup through a pipeline.
[0012] Preferably, the fixing part is a fixing cone.
[0013] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0014] The utility model is fixed by using the substrate and the connecting rod as the fixed structure, the driving motor and the bolt to be detected are connected through the torque sensor, and thus the torque data of the bolt to be detected can be directly detected. During the detection, the connecting rod is used to fix the substrate, and thus the detection device does not need to be manually supported, the proficiency of the operator is not required, errors are not prone to occur, and thus the efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the overall structural diagram of example 1.
[0016] Figure 2 It is the enlarged view A of Figure 1 .
[0017] Figure 3 It is the schematic view of the connecting rod structure.
[0018] Figure 4 It is the overall structural diagram of example 2.
[0019] The explanation of each reference numeral in the drawing is as follows: 1 is a substrate, 101 is a handle, 2 is a torque sensor, 3 is a bolt sleeve, 301 is a first connecting sleeve, 4 is a driving motor, 5 is a second connecting sleeve, 501 is a first fixing hole, 6 is a connecting rod, 601 is a sliding rod, 602 is a sliding sleeve, 603 is a second fixing hole, 7 is a suction cup, 8 is an evacuation cylinder, and 9 is a fixing cone. DETAILED DESCRIPTION
[0020] The technical scheme in the utility model embodiment will be described clearly and completely in combination with the drawings of the utility model embodiment, so that the concept of the utility model, the solved technical problems, the technical features of the technical scheme and the brought technical effects can be further understood.
[0021] Example 1
[0022] As Figure 1 , Figure 2As shown, a bolt torque detection device includes a base plate 1, on which a drive motor 4 is mounted, and a torque sensor 2 is provided at the output end of the drive motor 4; it also includes a bolt sleeve 3, one end of which is used to fit a bolt, and the other end is provided with a first connecting sleeve 301, which is connected to the torque sensor 2; it also includes a connecting rod 6, one end of which is connected to the base plate 1, and the other end of which is provided with a fixing part.
[0023] A torque detection structure for the bolts to be tested is provided below the base plate 1. The torque detection structure consists of a drive motor 4, a torque sensor 2, and a bolt sleeve 3. After the base plate 1 is fixed by the connecting rod 6, the drive end of the drive motor 4 on the base plate 1 is in a fixed state. The drive motor 4 can drive the torque sensor 2 and the bolt sleeve 3 to rotate. However, after the bolt to be tested is fixed by the bolt sleeve 3, during the drive of the drive motor 4, the torque of the bolt to be tested is transmitted to the torque sensor 2 through the bolt sleeve 3. Then, the torque detection structure completes the torque detection of the installed bolt, ensuring that the bolt reaches the correct tightening torque during the tightening process, thereby ensuring the normal operation and safety of the equipment. During the testing process, after the base plate 1 is fixed by the connecting rod 6, no manual support is required for the testing device, that is, no skill level is required for the operator, the error is less likely to occur, and thus the efficiency is improved.
[0024] Furthermore, a second connecting sleeve 5 is provided at each of the four corners of the bottom of the substrate 1. There are four connecting rods 6, one connecting rod 6 corresponding to one second connecting sleeve 5. Each second connecting sleeve 5 has a first fixing hole 501, through which a screw can be passed to detachably connect the connecting rod 6. The installation of a connecting rod 6 at each of the four corners of the bottom of the substrate 1 increases the stability of the fixation. The first fixing hole 501 at the second connecting sleeve 5 allows for easy detachment of the connecting rod 6, making it more convenient to carry.
[0025] like Figure 3 As shown, the connecting rod 6 is further described as a telescopic sleeve, comprising a sliding sleeve 602 and a sliding rod 601. The sliding rod 601 is slidably connected within the sliding sleeve 602. A second fixing hole 603 is provided on the sliding sleeve 602, and a locking bolt is provided within the second fixing hole 603 for locking the sliding rod 601. The sliding connection between the sliding sleeve 602 and the sliding rod 601 allows the length of the telescopic sleeve as a whole to be adjustable. This ensures that during the fixing process of the connecting rod 6 in this embodiment, the bolt sleeve 3 can be directly adapted to the height of the bolt to be tested by adjusting the length of the telescopic sleeve, thus completing the fitting and fixing of the bolt sleeve 3 to the bolt to be tested.
[0026] Further, the substrate 1 is provided with two handles 101, which are arranged at the two ends of the upper surface of the substrate 1. The handles 101 facilitate the transportation and carrying of the embodiment.
[0027] Preferably, the fixing part is a suction cup 7. In the process of fixing the substrate 1 by the connecting rod 6, the environment is usually the wall of a tower drum, which is uneven and curved. The suction cup 7 can fix the connecting rod 6 to the wall of the tower drum.
[0028] Further, the connecting rod 6 is provided with an evacuation cylinder 8, which is connected to the inside of the suction cup 7 through a pipeline. The evacuation cylinder 8 is similar to a needle cylinder, which includes a cylinder and a piston. The air pressure in the cylinder can be changed by pulling the piston. The cylinder is connected to the inside of the suction cup 7. When the edge of the suction cup 7 is attached to the wall of the tower drum, pulling the piston outward can make the suction cup 7 tightly attached to the wall of the tower drum, thereby providing sufficient fixation for the connecting rod 6. Similar to the needle cylinder, the piston is attached to the inner wall of the cylinder. The piston is provided with a rubber structure. When the piston is pulled with force, the rubber structure does not affect the pulling of the piston. In the static state, the rubber structure of the piston has anti-sliding ability, which avoids the sliding of the piston due to the small air pressure in the cylinder, thereby affecting the fixation effect of the suction cup 7.
[0029] Embodiment 2
[0030] As shown in Figure 4 A bolt torque detection device includes a substrate 1, which is provided with a driving motor 4. The output end of the driving motor 4 is provided with a torque sensor 2. The device also includes a bolt sleeve 3, one end of which is used for sleeving a bolt, and the other end of which is provided with a first connecting sleeve 301, which is connected to the torque sensor 2. The device also includes a connecting rod 6, one end of which is connected to the substrate 1, and the other end of which is provided with a fixing part. The bottom of the substrate 1 is provided with four second connecting sleeves 5. The number of the connecting rods 6 is four, one connecting rod 6 corresponds to one second connecting sleeve 5. The second connecting sleeve 5 is provided with a first fixing hole 501. The connecting rod 6 can be detachably connected by using a screw passing through the first fixing hole 501. The connecting rod 6 is a telescopic sleeve rod, which includes a sliding sleeve 602 and a sliding rod 601. The sliding rod 601 is slidingly connected to the sliding sleeve 602. The sliding sleeve 602 is provided with a second fixing hole 603, in which a locking bolt is arranged, which is used for locking the sliding rod 601. The substrate 1 is provided with two handles 101, which are arranged at the two ends of the upper surface of the substrate 1. The fixing part is a fixing cone 9.
[0031] The fixing part in the embodiment is a fixing cone 9, which is used for special cases. In the installation process, the connecting rod 6 cannot be attached to the wall of the tower drum. The fixing cone 9 is inserted into the soil or hole to fix the substrate 1 by the connecting rod 6.
[0032] The "connection", "fixing" appearing in the utility model description can be fixed connection, machining forming, welding, and can also be mechanical connection, and the specific meaning of the above terms in the utility model is understood according to the specific circumstances.
[0033] In the utility model description, the terms "center", "upper", "lower", "horizontal", "inner", "outer" and the like are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a specific orientation, so it cannot be understood as a limitation on the utility model.
[0034] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical scheme of the utility model, and are not limited thereto; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that; it can still modify the technical scheme described in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the scope of the technical scheme of the embodiments of the utility model.
Claims
1. A bolt torque detection device, characterized by: Including the base plate (1), the base plate (1) is installed with drive motor (4), and the output end of drive motor (4) is provided with torque sensor (2); Still include bolt sleeve (3), one end of bolt sleeve (3) is used for the sleeve joint bolt, and the other end is provided with first connecting sleeve (301), and first connecting sleeve (301) is connected torque sensor (2); Still include connecting rod (6), one end of connecting rod (6) is connected to base plate (1), and the other end of connecting rod (6) is provided with fixed part.
2. The bolt torque detection device according to claim 1, wherein: The bottom of the base plate (1) is provided with a second connecting sleeve (5) at four corners respectively, the number of connecting rod (6) is four, one connecting rod (6) corresponds to a second connecting sleeve (5), and a first fixing hole (501) is arranged on the second connecting sleeve (5), and the connecting rod (6) can be detachably connected by screwing through the first fixing hole (501).
3. The bolt torque detection device of claim 1, wherein: The connecting rod (6) is telescopic sleeve rod, including sliding sleeve (602) and sliding rod (601), the sliding rod (601) is slidably connected in the sliding sleeve (602), the second fixing hole (603) is arranged on the sliding sleeve (602), and the locking bolt is arranged in the second fixing hole (603) for locking the sliding rod (601).
4. The bolt torque detection device of claim 1, wherein: The base plate (1) is provided with handle (101), and the handle (101) is two, which is distributed on the two ends of the upper surface of the base plate (1).
5. The bolt torque detection device of claim 1, wherein: The fixed part is suction cup (7).
6. A bolt torque detection device according to claim 5, wherein: The connecting rod (6) is provided with evacuation cylinder (8), and the evacuation cylinder (8) is communicated to the inside of the suction cup (7) through pipeline.
7. The bolt torque detection device of claim 1, wherein: The fixed part is fixed cone (9).