Wear resistance testing equipment for expansion type fireproof composite board
By introducing a debris collection system and an automated clamping and moving system into the intumescent fire-resistant composite board abrasion resistance testing equipment, the problems of debris pollution and manual pushing have been solved, realizing automated debris collection and board movement, improving the convenience of testing and environmental protection.
Patent Information
- Application Number
- CN202423177033.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing abrasion resistance testing equipment for intumescent fire-resistant composite panels lacks a debris collection component, resulting in debris splashing and polluting the environment. Furthermore, it requires manual pushing of the composite panels during testing, increasing the workload.
A device comprising an operating table, a protective shell, test wheels, a collection chamber, a clamping plate, and a motor was designed. The test wheels are driven by the motor to rotate and collect debris. The clamping plate and motor are used to automatically move the composite board. The combination of the collection box and rollers realizes automated debris collection and board movement.
It effectively prevents debris from flying, protects the working environment, reduces the workload of workers, and realizes the automation of the wear resistance testing process.
Smart Images

Figure CN223742233U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of abrasion resistance testing technology for composite boards, and more specifically, it relates to an intumescent fireproof composite board abrasion resistance testing device. Background Technology
[0002] Intumescent fire-resistant composite panels are a high-performance building material primarily used to improve the fire resistance of buildings. When heated, these panels expand and form a heat-insulating carbonized layer, effectively preventing the spread of fire. After production and processing, intumescent fire-resistant composite panels require abrasion resistance testing to ensure their durability.
[0003] The patent document with publication number CN214952811U discloses an abrasion resistance testing device for composite panels, including a base, a motor, a test wheel, a connecting seat, a hinge, a fixing frame, a screw sleeve, an adjusting screw, a clamping plate, a handle, and a controller. The top of the base is fixedly connected to the motor, and the output end of the motor is provided with a drive shaft. The test wheel is fixedly mounted on the drive shaft through a fixing component. The base and the connecting seat are fixedly connected. The fixing frame and the connecting seat are hinged together by a hinge. The screw sleeve passes through the left end of the fixing frame. The adjusting screw is screwed through the screw sleeve. The left end of the clamping plate is provided with a threaded ring. The right end of the adjusting screw is rotatably mounted in the threaded ring. The left end of the adjusting screw is provided with a handle. The handle is fixedly connected to the top of the fixing frame. The controller is fixedly connected to the front end of the base. The test wheel and the controller are electrically connected.
[0004] However, the device lacks a debris collection component. Since the intumescent fireproof composite board generates a lot of debris during the abrasion resistance test, this debris will splash and contaminate the surrounding working environment. Secondly, during use, the worker needs to hold the handle and pull down the fixing frame to bring the composite board close to the test wheel, so that the test wheel can grind the composite board. The device cannot move the composite board automatically, which increases the workload of the workers and is very inconvenient to use. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the problems existing in the prior art, this utility model provides an intumescent fireproof composite board abrasion resistance testing device to solve the technical problem mentioned in the background art that the device does not have a debris collection component, and because the intumescent fireproof composite board generates a lot of debris during the abrasion resistance test, this debris will splash and pollute the surrounding working environment.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: an intumescent fireproof composite board abrasion resistance testing device, comprising an operating table, a protective shell fixedly mounted on the operating table, a door hinged to one side of the protective shell, a support base fixedly mounted inside the protective shell, a first motor fixedly mounted on the support base, a test wheel mounted on the drive end of the first motor, a collection chamber mounted on the operating table, a discharge pipe fixedly mounted at the lower end of the collection chamber, a toothed ring rotatably mounted on the outer side of the discharge pipe, a second motor fixedly mounted on the outer side of the discharge pipe, a gear engaging with the toothed ring on the drive end of the second motor, two connecting arms mounted on the toothed ring, a scraper fixedly mounted at the upper end of each connecting arm, a collection box movably mounted at the lower end of the discharge pipe, a movable rod movably mounted inside the protective shell, a fixed frame mounted at one end of the movable rod, two clamping plates movably mounted inside the fixed frame, and two stops mounted on one side of each clamping plate.
[0009] The present invention is further configured such that a movable groove is provided in the fixed frame, and a bidirectional lead screw is rotatably provided in the movable groove. One end of the bidirectional lead screw passes through the fixed frame and is fixedly provided with a throttle handle to facilitate the rotation of the bidirectional lead screw.
[0010] The present invention is further configured such that the bidirectional lead screw thread is provided with two movable seats, and the upper ends of the two movable seats are respectively fixedly connected to two clamping plates, so as to facilitate the movement of the clamping plates.
[0011] The present invention is further configured such that a limiting shell is fixedly provided on one side of the protective shell, a screw is rotatably provided inside the limiting shell, and one end of the moving rod extends into the limiting shell and is threadedly connected to the screw, so as to facilitate the movement of the moving rod.
[0012] The present invention is further configured such that a third motor is fixedly provided on the outside of the limiting shell, and the driving end of the third motor extends into the limiting shell and is fixedly connected to the screw, so as to facilitate the rotation of the screw.
[0013] The present invention is further configured such that a protective cover is fixedly provided on the discharge pipe, the lower end of the protective cover is movably connected to the collection box, and the lower end of the collection box is provided with multiple rollers to facilitate the movement of the collection box.
[0014] The present invention is further provided with four support legs fixedly provided at the lower end of the operating table, and each of the four support legs is fixedly connected to a base plate for easy placement of the collection box.
[0015] The present invention is further configured such that two positioning plates are fixedly provided at the lower end of the collection box, and two limiting grooves that cooperate with the rollers and positioning plates are fixedly provided on the bottom plate, so as to limit the rollers and position the collection box.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides an intumescent fireproof composite board abrasion resistance testing device, which has the following beneficial effects:
[0018] 1. Through the cooperation of the operating table, protective shell, door, support base, first motor, test wheel, collection chamber, discharge pipe, gear ring, second motor, connecting arm, scraper, gear and collection box, the waste generated during the wear resistance test of intumescent fireproof composite board can be shielded and collected to avoid polluting the surrounding working environment.
[0019] 2. Through the cooperation of a moving rod, a fixed frame, a clamping plate, a stop block, a moving groove, a two-way lead screw, a throttle, a moving seat, a limit shell, a screw, and a third motor, the intumescent fireproof composite panel can move automatically without the need for manual pushing by workers, reducing the workload of workers and making it very convenient to use. The composite panel can be fixed by turning the throttle, and the stop block can cover the side of the composite panel to prevent it from falling during the movement.
[0020] 3. Through the cooperation of the collection box, protective cover, rollers, support legs, base plate, positioning plate and limiting groove, the collection box can be moved and positioned to the lower end of the protective cover, so that it can be quickly aligned with the protective cover, ensuring that the waste can enter the collection box smoothly, avoiding spillage and protecting the working environment. Attached Figure Description
[0021] Figure 1 A schematic diagram of the overall structure of an intumescent fireproof composite board abrasion resistance testing device in use.
[0022] Figure 2 This is a schematic cross-sectional view of the protective shell and its connecting components of an intumescent fireproof composite board under abrasion resistance test conditions.
[0023] Figure 3 for Figure 2 A magnified view of part A in the diagram;
[0024] Figure 4 A cross-sectional schematic diagram of the fixed frame and its connecting components in the moving state of the clamping plate;
[0025] Figure 5 A cross-sectional structural diagram of the base plate and its connecting components in the positioning state of the collection box.
[0026] In the diagram: 1. Operating platform; 2. Protective shell; 3. Door; 4. Support base; 5. First motor; 6. Test wheel; 7. Collection chamber; 8. Discharge pipe; 9. Gear ring; 10. Second motor; 11. Gear; 12. Connecting arm; 13. Scraper; 14. Collection box; 15. Moving rod; 16. Fixed frame; 17. Clamping plate; 18. Stop block; 19. Moving groove; 20. Bidirectional lead screw; 21. Rotary handle; 22. Moving base; 23. Limiting shell; 24. Screw; 25. Third motor; 26. Protective cover; 27. Roller; 28. Support leg; 29. Base plate; 30. Positioning plate; 31. Limiting groove. Detailed Implementation
[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0030] Please see Figures 1-5 An intumescent fireproof composite board abrasion resistance testing device includes an operating table 1, a protective shell 2 fixedly mounted on the operating table 1, a door 3 hinged to one side of the protective shell 2, a support base 4 fixedly mounted inside the protective shell 2, a first motor 5 fixedly mounted on the support base 4, a test wheel 6 mounted on the driving end of the first motor 5, a collection chamber 7 on the operating table 1, a discharge pipe 8 fixedly mounted at the lower end of the collection chamber 7, a toothed ring 9 rotatably mounted on the outer side of the discharge pipe 8, a second motor 10 fixedly mounted on the outer side of the discharge pipe 8, a gear 11 cooperating with the toothed ring 9 mounted on the driving end of the second motor 10, two connecting arms 12 mounted on the toothed ring 9, a scraper 13 fixedly mounted at the upper end of each connecting arm 12, and a collection box 14 movably mounted at the lower end of the discharge pipe 8.
[0031] In this embodiment, when it is necessary to protect and collect the debris generated during the abrasion resistance test of the intumescent fireproof composite board, the first motor 5 is started. The first motor 5 drives the test wheel 6 to rotate. The test wheel 6 contacts the intumescent fireproof composite board to conduct the abrasion resistance test. The generated debris is shielded by the protective shell 2 and the door 3 to prevent the debris from splashing into the surrounding environment. The debris falls into the collection chamber 7 and then enters the collection box 14 through the discharge pipe 8 for collection. The second motor 10 is started, and the second motor 10 drives the gear 11 to rotate. Since the gear 11 is meshed with the gear ring 9, the gear rotates around the rotating connection with the discharge pipe 8. The gear ring 9 drives the connecting arm 12 to rotate, and the connecting arm 12 drives the scraper 13 to rotate, so that the scraper 13 scrapes and cleans the waste debris adhering to the inside of the collection chamber 7 and the discharge pipe 8 and discharges it together.
[0032] Please see Figures 1-5 As an embodiment for automatically moving and testing intumescent fireproof composite panels that require abrasion resistance testing: A moving rod 15 is movably provided inside the protective shell 2. A fixed frame 16 is provided at one end of the moving rod 15. Two clamping plates 17 are movably provided inside the fixed frame 16. Two stops 18 are provided on one side of each clamping plate 17. A moving groove 19 is provided inside the fixed frame 16. A bidirectional lead screw 20 is rotatably provided inside the moving groove 19. A throttle 21 is fixedly provided at one end of the bidirectional lead screw 20 through the fixed frame 16. Two moving seats 22 are threaded onto the bidirectional lead screw 20. The upper ends of the two moving seats 22 are fixedly connected to the two clamping plates 17 respectively. A limiting shell 23 is fixedly provided on one side of the protective shell 2. A screw 24 is rotatably provided inside the limiting shell 23. One end of the moving rod 15 extends into the limiting shell 23 and is threadedly connected to the screw 24. A third motor 25 is fixedly provided on the outside of the limiting shell 23. The driving end of the third motor 25 extends into the limiting shell 23 and is fixedly connected to the screw 24.
[0033] Specifically, the intumescent fireproof composite board for wear resistance testing is placed between two clamping plates 17 within the fixed frame 16. The handle 21 is rotated, causing the bidirectional lead screw 20 to rotate. Since the bidirectional lead screw 20 has two threaded areas in opposite directions, the two moving seats 22 move in adjacent directions. The moving seats 22 move the clamping plates 17, so that the two clamping plates 17 cooperate to clamp and fix the composite board within the fixed frame 16. At the same time, the clamping plates 17 move the stop block 18, so that the stop block 18 blocks the outside of the composite board to prevent it from falling during the movement. The third motor 25 is started, and the third motor 25 drives the screw 24 to rotate. Since the screw 24 is threadedly connected to the moving rod 15, the moving rod 15 moves outward along the limiting shell 23. The moving rod 15 moves the fixed frame 16, and the fixed frame 16 moves the fixed composite board, so that the composite board moves to contact the test wheel 6.
[0034] Please see Figures 1-5 As one embodiment for placing the collection box 14: a protective cover 26 is fixedly provided on the discharge pipe 8, the lower end of the protective cover 26 is movably connected to the collection box 14, the lower end of the collection box 14 is provided with multiple rollers 27, the lower end of the operating table 1 is fixedly provided with four support legs 28, each of the four support legs 28 is fixedly connected with a base plate 29, the lower end of the collection box 14 is fixedly provided with two positioning plates 30, and the base plate 29 is fixedly provided with two limiting grooves 31 that cooperate with the rollers 27 and the positioning plates 30.
[0035] Specifically, the collection box 14 is pushed to rotate the roller 27, causing the roller 27 to move into the limiting groove 31. The positioning plate 30 positions the collection box 14. At this time, the collection box 14 moves to the lower end of the protective cover 26. When the discharge pipe 8 discharges the material, the waste will be blocked by the protective cover 26, so that all of it enters the collection box 14 and avoids spillage.
[0036] In summary, when using the overall equipment:
[0037] When the collection box 14 needs to be placed, push the collection box 14, and the roller 27 will rotate, causing the roller 27 to move into the limiting groove 31. The positioning plate 30 will position the collection box 14. At this time, the collection box 14 will move to the lower end of the protective cover 26. When the discharge pipe 8 discharges the material, the waste will be blocked by the protective cover 26, so that all of it will enter the collection box 14 and avoid spillage.
[0038] When it is necessary to fix and move the intumescent fireproof composite board, place the intumescent fireproof composite board for abrasion resistance testing between the two clamping plates 17 inside the fixed frame 16, turn the handle 21, the handle 21 drives the bidirectional lead screw 20 to rotate. Since the bidirectional lead screw 20 has two threaded areas in opposite directions, the two moving seats 22 move in adjacent directions. The moving seats 22 drive the clamping plates 17 to move, so that the two clamping plates 17 cooperate to clamp and fix the composite board inside the fixed frame 16. At the same time, the clamping plates 17 drive the stop block 18 to move, so that the stop block 18 blocks the outside of the composite board to prevent it from falling off during the movement. Start the third motor 25, the third motor 25 drives the screw 24 to rotate. Since the screw 24 is threadedly connected to the moving rod 15, the moving rod 15 moves outward along the limiting shell 23. The moving rod 15 drives the fixed frame 16 to move, the fixed frame 16 drives the fixed composite board to move, so that the composite board moves to contact the test wheel 6.
[0039] When waste debris needs to be collected during the abrasion resistance test, the first motor 5 is started. The first motor 5 drives the test wheel 6 to rotate. The test wheel 6 contacts the intumescent fireproof composite board to conduct the abrasion resistance test. The generated debris is shielded by the protective shell 2 and the door 3 to prevent the debris from splashing into the surrounding environment. The debris falls into the collection chamber 7 and then enters the collection box 14 through the discharge pipe 8 for collection. The second motor 10 is started, and the second motor 10 drives the gear 11 to rotate. Since the gear 11 is meshed with the gear ring 9, the gear rotates around the connection point with the discharge pipe 8. The gear ring 9 drives the connecting arm 12 to rotate, and the connecting arm 12 drives the scraper 13 to rotate, so that the scraper 13 scrapes and cleans the waste debris adhering to the inside of the collection chamber 7 and the discharge pipe 8 and discharges it together.
[0040] A controller is fixedly installed on the outside of the protective shell 2. Unless otherwise specified, all electrical components on the device are controlled by the controller. Since the device matched with the controller is a common device, its control principle and circuit connection are existing, well-known and mature technologies. Therefore, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0041] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. An equipment for wear resistance testing of intumescent fire-retardant composite panels, comprising an operating table (1), characterized in that: The operating platform (1) is fixedly provided with a protective shell (2), one side of the protective shell (2) is hingedly provided with a door body (3), the protective shell (2) is fixedly provided with a supporting seat (4) inside, the supporting seat (4) is fixedly provided with a first motor (5) thereon, the first motor (5) is provided with a test wheel (6) at the driving end, the operating platform (1) is provided with a collecting chamber (7), the collecting chamber (7) is fixedly provided with a discharge pipe (8) at the lower end, the discharge pipe (8) is rotatably provided with a gear ring (9) outside, the discharge pipe (8) is fixedly provided with a second motor (10) outside, the second motor (10) is provided with a gear (11) at the driving end, the gear ring (9) is provided with two connecting arms (12), each connecting arm (12) is fixedly provided with a scraper (13) at the upper end, the discharge pipe (8) is movably provided with a collecting box (14) at the lower end, the protective shell (2) is movably provided with a moving rod (15) inside, one end of the moving rod (15) is provided with a fixed frame (16), the fixed frame (16) is movably provided with two clamping plates (17) inside, one side of each clamping plate (17) is provided with two stop blocks (18).
2. The wear test equipment for intumescent fire-retardant composite board according to claim 1, characterized in that: The fixed frame (16) is provided with a moving groove (19) inside, the moving groove (19) is rotatably provided with a bidirectional screw (20) inside, one end of the bidirectional screw (20) penetrates through the fixed frame (16) and is fixedly provided with a rotating handle (21).
3. The wear test apparatus for intumescent fire-retardant composite panels according to claim 2, wherein: The bidirectional screw (20) is threadedly provided with two moving seats (22), the upper ends of the two moving seats (22) are fixedly connected with the two clamping plates (17) respectively.
4. The wear test apparatus for intumescent fire-resistant composite panels according to claim 3, wherein: One end of the moving rod (15) extends into the limiting shell (23) and is threadedly connected with the screw rod (24).
5. The wear test apparatus for intumescent fire-retardant composite panels according to claim 4, wherein: The limiting shell (23) is fixedly provided with a third motor (25) outside, the driving end of the third motor (25) extends into the limiting shell (23) and is fixedly connected with the screw rod (24).
6. The abrasion resistance testing apparatus for intumescent fire-retardant composite board according to any one of claims 1 or 2, characterized in that: The discharge pipe (8) is fixedly provided with a protective cover (26), the lower end of the protective cover (26) is movably connected with the collecting box (14), the lower end of the collecting box (14) is provided with a plurality of rollers (27).
7. The wear test apparatus for intumescent fire-retardant composite panels according to claim 6, characterized in that: The operating platform (1) is fixedly provided with four supporting legs (28) at the lower end, the four supporting legs (28) are fixedly connected with a bottom plate (29).
8. The wear test apparatus for intumescent fire-resistant composite panels according to claim 7, characterized in that: The lower end of the collecting box (14) is fixedly provided with two positioning plates (30), the bottom plate (29) is fixedly provided with two limiting grooves (31) matched with the rollers (27) and the positioning plates (30).