Rapid detection device for photovoltaic panel
By designing a rapid photovoltaic panel inspection device, which combines a flipping component and a conveyor, automatic flipping and double-sided inspection of photovoltaic panels are achieved. This solves the problems of low inspection efficiency and high labor intensity in existing technologies, improves inspection efficiency, and reduces manual operation.
Patent Information
- Application Number
- CN202422822475.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The current photovoltaic panel inspection efficiency is low, requiring manual flipping for inspection, which leads to low inspection efficiency and increased labor intensity.
Design a rapid inspection device for photovoltaic panels, which combines a flipping component and a conveyor to achieve automatic flipping and double-sided inspection of photovoltaic panels. The photovoltaic panels are held by flipping grooves and clamping plates, and the automatic double-sided inspection is achieved by transporting them by a conveyor.
It enables automatic double-sided inspection of photovoltaic panels, improving inspection efficiency, reducing manual operation, and lowering labor intensity.
Smart Images

Figure CN223742284U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic panel testing technology, and in particular to a rapid photovoltaic panel testing device. Background Technology
[0002] During the production and manufacturing process of solar photovoltaic panels, they need to be transported. During the inter-process transport, the surface of the solar photovoltaic panels will inevitably be bumped and knocked. Therefore, protective or shock-absorbing transport tools are usually used to protect the solar photovoltaic panels during transport. In order for the solar photovoltaic panels to be used normally after delivery, the surface of the product also needs to be inspected.
[0003] The most common method for inspecting the surface of photovoltaic panels is image scanning. The photovoltaic panels are transported to the imaging machine station via a conveyor, and after the images are scanned and analyzed, they are displayed on the control panel. Operators can then view the images on the control panel to determine the defects. Although this method can detect defects on the surface of the photovoltaic panels, both sides of the panels need to be inspected. After one side is inspected, the panels need to be flipped over and placed back on the conveyor for transport, and the inspection process needs to be repeated. This method is inefficient, makes it difficult to quickly detect defects on the surface of photovoltaic panels, and increases the workload of personnel. Therefore, a new technical solution is needed to address these technical problems. Utility Model Content
[0004] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.
[0005] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a rapid testing device for photovoltaic panels.
[0006] To achieve the above objectives, the technical solution of this utility model is: a photovoltaic panel rapid testing device, comprising: a base, a shooting and testing platform, shooting components, a conveyor, a photovoltaic panel, a flipping component, and a flipping groove. The base is located on the shooting and testing platform, and two shooting components are arranged inside the shooting and testing platform. Two conveyors are arranged and installed on the base. The photovoltaic panel is placed on the two conveyors and transported below the shooting components. The flipping component is installed on both sides of the base and is located between the two conveyors. A flipping groove for flipping the flipping component is provided on the base. The flipping component includes a mounting base, a rotating rod, a rotating frame, clamping plates, and clamping grooves. The rotating rod is arranged on the mounting base, the rotating frame is mounted on the rotating rod, and four clamping plates are connected to the rotating frame. Clamping grooves for the photovoltaic panel to enter are provided on the clamping plates.
[0007] Preferably, the mounting bracket is mounted on the base.
[0008] Preferably, the rotating frame is located between the two conveyors.
[0009] Preferably, the lower side of the rotating frame is inserted into the tilting groove.
[0010] Preferably, the four clamps are installed at 90-degree intervals on the rotating frame.
[0011] Preferably, the conveyor and the rotating rod are driven to rotate by motors.
[0012] Preferably, a support arm is rotatably connected to the imaging and testing platform.
[0013] Preferably, a control console is installed on the underside of the support arm.
[0014] Preferably, the control console is electrically connected to the shooting component.
[0015] Preferably, the console is equipped with a display screen for showing images.
[0016] By adopting the above technical solution, the beneficial effects of this utility model are as follows: This utility model allows the photovoltaic panel to enter the clamping groove, where the clamping plate confines it within the groove. Then, the rotating rod is controlled to rotate, and the rotating frame follows the rotation, causing the clamping plate to flip the photovoltaic panel until it is flipped onto the conveyor. The conveyor's rotational force then drives the photovoltaic panel out of the clamping groove and transports it to another imaging component, where the other side of the photovoltaic panel can be photographed, scanned, and analyzed. This achieves automatic double-sided inspection of the photovoltaic panel. This process uses the rotation of the rotating frame to automatically flip the photovoltaic panel, enabling the device to perform double-sided inspection of the photovoltaic panel without manual handling or repeating the inspection process. The inspection is faster, effectively improving inspection efficiency and saving time and labor.
[0017] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.
[0018] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and illustrations.
[0019] To make the above-mentioned beneficial effects and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0020] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0021] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.
[0023] Figure 1 This is a three-dimensional structural diagram of a photovoltaic panel rapid testing device according to the present invention;
[0024] Figure 2 This is a cross-sectional structural diagram of a photovoltaic panel rapid testing device according to the present invention;
[0025] Figure 3 This is a schematic diagram of the structure of the base of this utility model;
[0026] Figure 4 This is a schematic diagram of the structure of the flipping component of this utility model.
[0027] Explanation of main attached reference numerals: Base-1, Shooting and testing platform-2, Shooting component-3, Conveyor-4, Photovoltaic panel-5, Flipping component-6, Flipping groove-7, Support arm-8, Control console-9, Mounting base-61, Rotating rod-62, Rotating frame-63, Clamping plate-64, Clamping groove-65. Detailed Implementation
[0028] The following detailed description of the embodiments of this utility model, in conjunction with the accompanying drawings, will provide a thorough understanding of how this utility model uses technical means to solve technical problems and achieve technical effects, enabling its implementation. It should be noted that, provided there is no conflict, the various embodiments and features within them can be combined with each other, and all resulting technical solutions are within the protection scope of this utility model.
[0029] Furthermore, numerous specific details are set forth in the following description for illustrative purposes to provide a thorough understanding of the embodiments of this invention. However, it will be apparent to those skilled in the art that this invention may be practiced without the specific details or particular methods described herein.
[0030] Please see Figure 1-4This utility model provides a rapid testing device for photovoltaic panels, including: a base 1, a shooting and testing platform 2, a shooting component 3, a conveyor 4, a photovoltaic panel 5, a flipping component 6, and a flipping groove 7. The base 1 is located on the shooting and testing platform 2. Two shooting components 3 are arranged in the shooting and testing platform 2. Two conveyors 4 are arranged and installed on the base 1. The photovoltaic panel 5 is placed on the two conveyors 4 and transported below the shooting components 3. The flipping component 6 is installed on both sides of the base 1 and is located between the two conveyors 4. The base 1 has a flipping groove 7 for flipping the flipping component 6. The flipping component 6 includes a mounting base 61, a rotating rod 62, a rotating frame 63, a clamping plate 64, and a clamping groove 65. The rotating rod 62 is arranged on the mounting base 61. The rotating frame 63 is installed on the rotating rod 62. Four clamping plates 64 are connected to the rotating frame 63. The clamping plates 64 have clamping grooves 65 for the photovoltaic panel 5 to enter.
[0031] In use, the photovoltaic panel 5 is placed on the conveyor 4 for transport. The imaging component 3 takes pictures and scans them for analysis, which can reveal the defects on that side. When the photovoltaic panel 5 is transported by the conveyor 4 and comes into contact with the flipping component 6, the photovoltaic panel 5 enters the clamping groove 65. The clamping plate 64 limits it within the clamping groove 65. Then, the rotating rod 62 is controlled to rotate, and the rotating frame 63 rotates accordingly, causing the clamping plate 64 to flip the photovoltaic panel 5 until it is flipped onto the conveyor 4. The operating force of the conveyor 4 drives the photovoltaic panel 5 to leave the clamping groove 65 and transport it to another imaging component 3, where the other side of the photovoltaic panel 5 can also be taken pictures and scanned for analysis. This achieves automatic double-sided detection of the photovoltaic panel 5. The rotating frame 63 has four clamping plates 64, which can clamp multiple photovoltaic panels 5 at the same time, thereby improving the flipping efficiency.
[0032] According to some embodiments of this application, optionally, the mounting base 61 is mounted on the base 1. This serves to mount the flipping assembly 6 on the base 1.
[0033] According to some embodiments of this application, optionally, the rotating frame 63 is located between two conveyors 4. This ensures that the rotation of the rotating frame 63 does not affect the operation of the conveyors 4, allowing the rotating frame 63 to simultaneously load and unload materials onto the conveyors 4.
[0034] According to some embodiments of this application, optionally, the lower side of the rotating frame 63 extends into the tilting groove 7. This serves to prevent the rotating frame 63 from colliding with the base 1.
[0035] According to some embodiments of this application, optionally, four clamping plates 64 are installed at 90-degree intervals on the rotating frame 63. This allows the photovoltaic panel 5 to be lifted and lowered with each 90-degree rotation.
[0036] According to some embodiments of this application, optionally, the conveyor 4 and the rotating rod 62 are driven to rotate by motors. This serves to realize the operation of the conveyor 4 and the rotation of the rotating rod 62.
[0037] According to some embodiments of this application, optionally, a support arm 8 is rotatably connected to the imaging inspection table 2, and a control console 9 is mounted on the lower side of the support arm 8. The control console 9 is electrically connected to the imaging component 3, and a display screen for displaying images is mounted on the control console 9. This part is the same as the prior art imaging inspection technology for photovoltaic panels 5. Images are captured and analyzed by the imaging component 3 and transmitted to the display screen, allowing the operator to view the displayed images and determine the defects of the photovoltaic panel 5.
[0038] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features as understood by those skilled in the art. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
[0039] The term "embodiment" in this specification refers to a specific feature or characteristic described in connection with an embodiment that is included in at least one embodiment of the present invention. Therefore, phrases or "embodiments" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
[0040] Furthermore, the described features or characteristics may be incorporated into one or more embodiments in any other suitable manner. In the above description, specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of embodiments of the present invention. However, those skilled in the art will understand that the present invention can be implemented without the aforementioned one or more specific details or may be implemented using other methods, components, materials, etc.
Claims
1. A photovoltaic panel rapid detection device, characterized in that, Include: Base (1), shooting detection platform (2), shooting assembly (3), conveyor (4), photovoltaic panel (5), turnover assembly (6), turnover groove (7), base (1) is located on the shooting detection platform (2), two shooting assemblies (3) are arranged in the shooting detection platform (2), two conveyors (4) are arranged and installed on the base (1), the photovoltaic panel (5) is placed on the two conveyors (4) for conveying and located below the shooting assembly (3), the turnover assembly (6) is installed on both sides of the base (1) and located between the two conveyors (4), the turnover groove (7) is opened on the base (1) for the turnover of the turnover assembly (6); wherein, The turnover assembly (6) comprises a mounting seat (61), a rotating rod (62), a rotating frame (63), a clamping plate (64) and a clamping groove (65), the rotating rod (62) is arranged on the mounting seat (61), the rotating frame (63) is installed on the rotating rod (62), four clamping plates (64) are connected to the rotating frame (63), and the clamping groove (65) for the photovoltaic panel (5) to enter is arranged on the clamping plate (64).
2. The photovoltaic panel rapid detection device according to claim 1, characterized in that, The mounting seat (61) is installed on the base (1).
3. The photovoltaic panel rapid detection device according to claim 1, wherein, The rotating frame (63) is located between the two conveyors (4).
4. The photovoltaic panel rapid detection device of claim 1, wherein, The lower side of the rotating frame (63) penetrates into the turnover groove (7).
5. The photovoltaic panel rapid detection device of claim 1, wherein, The four clamping plates (64) are installed on the rotating frame (63) at intervals of ninety degrees.
6. The photovoltaic panel rapid detection device of claim 1, wherein, The conveyor (4) and the rotating rod (62) are respectively driven to rotate by the motor.
7. The photovoltaic panel rapid detection device of claim 1, wherein, The shooting detection platform (2) is rotatably connected with a support arm (8).
8. A photovoltaic panel rapid detection device according to claim 7, characterized in that, The lower side of the support arm (8) is provided with a control console (9).
9. A photovoltaic panel rapid detection device according to claim 8, characterized in that, The control console (9) is electrically connected with the shooting assembly (3).
10. A photovoltaic panel rapid detection device according to claim 8 or 9, characterized in that, A display screen for displaying images is installed on the control console (9).