Motor forward and reverse rotation and current testing device

By designing a motor forward/reverse rotation and current testing device, and using Hall sensors and rotating components to detect the motor's forward/reverse rotation and current, the problems of low testing efficiency and high cost in existing technologies are solved, and efficient motor testing is achieved.

CN223742679UActive Publication Date: 2025-12-30JIANGSU WEICHUANG INTELLIGENT MFG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423084542.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-30
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing motor testing equipment separates motor connector reversal testing from current testing, which reduces testing efficiency and increases testing costs. Furthermore, separating motor connector reversal testing from current testing reduces testing accuracy.

Method used

A motor forward/reverse rotation and current testing device was designed, including a frame, an oscilloscope, a feeding base, a clamping mechanism, and a forward/reverse rotation detection mechanism. The device uses a Hall sensor to sense the rotation of a magnet to simultaneously detect the forward/reverse rotation and current of the motor. The motor is fixed and tested through the rotating component and the clamping mechanism.

Benefits of technology

It enables simultaneous detection of motor forward and reverse rotation and current, improving testing efficiency and saving testing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223742679U_ABST
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Abstract

The utility model discloses a motor positive and negative rotation and current testing device, which comprises a rack, an oscilloscope arranged on the rack, a material placing seat arranged on the rack, a pressing mechanism arranged on the rack and used for pressing a motor on the material placing seat, and a positive and negative rotation detection mechanism arranged on the rack and used for detecting positive and negative rotation of the motor, the forward and reverse rotation detection mechanism comprises a fixed seat arranged on the rack, a rotating assembly which is arranged on the fixed seat and can be driven by the motor, a magnet arranged on the rotating assembly, a first Hall sensor and a second Hall sensor, wherein the first Hall sensor and the second Hall sensor are arranged on the rack and used for sensing the magnet. The first Hall sensor and the second Hall sensor are symmetrical along the rotating axis of the rotating assembly. The advantages are that whether the output current of the motor is normal and whether the two joints of the motor are installed normally can be sensed simultaneously. The test efficiency can be effectively improved, and the cost is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor testing arrangement field, concretely is a motor positive and negative rotation and current testing device. BACKGROUND

[0002] The motor of electric push rod needs to test the graph of output current, the general commonly used method is that after the motor is connected to the power supply, the oscilloscope is connected with the motor, the output curve of current is displayed through the oscilloscope, and whether the motor output current is normal is directly judged through judging whether the curve is normal. The positive and negative electrode joints of the motor may exist the condition of position installation reverse during installation, also need to test, the existing motor positive and negative rotation test and current test are carried out separately, which reduces the test efficiency and increases the test cost.

[0003] Therefore, it is necessary to provide a motor positive and negative rotation and current testing device. SUMMARY

[0004] The motor positive and negative rotation and current testing device effectively solves the problems of low test efficiency and high test cost.

[0005] The utility model adopts the technical scheme that:

[0006] The motor positive and negative rotation and current testing device comprises a rack, an oscilloscope arranged on the rack, a discharging seat arranged on the rack, a pressing mechanism arranged on the rack and used for pressing the motor on the discharging seat, and a positive and negative rotation detection mechanism arranged on the rack and used for detecting the positive and negative rotation of the motor.

[0007] Further, the rotating assembly comprises a camshaft, a deep groove ball bearing with an inner ring connected with the camshaft, a first column coaxially and fixedly connected with one end of the camshaft, a second column coaxially and fixedly connected with the other end of the camshaft, and a disc coaxially and fixedly connected with the second column, the magnet is arranged on the side of the disc away from the second column, the first column is used for being connected with the output port of the motor, and the outer ring of the deep groove ball bearing is connected with the fixed seat.

[0008] Further, the pressing mechanism comprises a rotary pressing cylinder vertically and fixedly arranged on the rack and a pressing head fixedly arranged on the output end of the rotary pressing cylinder.

[0009] Further, the disc is provided with a discharging hole, and the magnet is arranged in the discharging hole.

[0010] Further, the first camshaft is provided with a first groove and a second groove in the axial direction, and is provided with a first screw hole communicated with the first groove and a second screw hole communicated with the second groove in the radial direction, the first column is arranged in the first groove, and the other end of the first column is arranged in connection with the output port of the motor, the second column is arranged in the second groove, and the other end of the second column is arranged in fixed connection with the disc.

[0011] The motor forward and reverse rotation and current testing device has the advantages that whether the output current of the motor is normal and whether two connectors of the motor are normally installed can be simultaneously sensed, and the testing efficiency can be effectively improved and the cost can be saved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 The motor forward and reverse rotation and current testing device provided by the embodiment of the application is shown in the whole schematic view.

[0013] Figure 2 The motor forward and reverse rotation and current testing device provided by the embodiment of the application is shown in the whole schematic view.

[0014] Figure 3 The motor forward and reverse rotation and current testing device provided by the embodiment of the application is shown in the whole schematic view.

[0015] In the figure, 1 is a rack, 2 is an oscilloscope, 3 is a discharging seat, 4 is a pressing mechanism, 5 is a forward and reverse rotation detection mechanism, 51 is a fixed seat, 52 is a rotating assembly, 53 is a magnet, 54 is a first Hall sensor, 55 is a second Hall sensor, 521 is a camshaft, 522 is a deep groove ball bearing, 523 is a first column, 524 is a second column, 525 is a disc, 5211 is a first groove, 5212 is a second groove, 5213 is a first screw hole, 5214 is a second screw hole, 41 is a rotating pressing cylinder, 42 is a pressing head, 501 is a discharging hole, and 100 is a motor. DETAILED DESCRIPTION

[0016] In order to make the above-mentioned purpose, features and advantages of the motor forward and reverse rotation and current testing device more obvious and easy to understand, the specific embodiments of the motor forward and reverse rotation and current testing device are described in detail below with reference to the drawings.

[0017] As Figure 1 and Figure 2As shown in the figure, the motor forward and reverse rotation and current testing device provided by the embodiment of the application comprises a rack 1, further comprises an oscilloscope 2 arranged on the rack 1, a material placing seat 3 arranged on the rack 1, a pressing mechanism 4 arranged on the rack 1 for pressing the motor 100 on the material placing seat 3, a forward and reverse rotation detection mechanism 5 arranged on the rack 1 for detecting the forward and reverse rotation of the motor 100, the forward and reverse rotation detection mechanism 5 comprises a fixing seat 51 arranged on the rack 1, a rotating assembly 52 arranged on the fixing seat 51 and driven by the motor 100, a magnet 53 arranged on the rotating assembly 52, a first Hall sensor 54 and a second Hall sensor 55 arranged on the rack 1 for sensing the magnet 53, and the first Hall sensor 54 and the second Hall sensor 55 are symmetrical along the rotation axis of the rotating assembly 52.

[0018] In actual use, the motor 100 to be tested is placed on the material placing seat 3, the two terminals of the motor 100 are connected with the power supply, the positive and negative terminals of the oscilloscope 2 are connected with the two terminals of the motor 100 in conduction, and whether the current output pattern of the motor 100 is normal is observed through the oscilloscope 2. After the motor 100 rotates, the rotating assembly 52 is driven to rotate, the magnet 53 is driven to rotate synchronously by the rotating assembly 52, if the two terminals of the motor 100 are installed normally, the motor 100 rotates forward, the first Hall sensor 54 senses the magnet 53 earlier than the second Hall sensor 55, if the two terminals of the motor 100 are installed reversely, the motor 100 rotates reversely, the second Hall sensor 55 senses the magnet 53 earlier than the first Hall sensor 54.

[0019] In the above design, whether the output current of the motor 100 is normal and whether the two terminals of the motor 100 are installed normally can be sensed at the same time. The testing efficiency can be effectively improved and the cost can be saved.

[0020] Specifically, as shown in the figures, Figure 2 and Figure 3 the rotating assembly 52 comprises a camshaft 521, a deep groove ball bearing 522 connected with the camshaft 521, a first column 523 fixedly connected with one end of the camshaft 521 coaxially, a second column 524 fixedly connected with the other end of the camshaft 521 coaxially, and a disc 525 fixedly connected with the second column 524 coaxially, the magnet 53 is arranged on the side of the disc 525 away from the second column 524, the first column 523 is used for connecting with the output port of the motor 100, and the outer ring of the deep groove ball bearing 522 is connected with the fixing seat 51.

[0021] In actual use, the first column 523 extends into the output port of the motor 100 and cooperates with the output port. For example, the output port of the motor 100 is a square slot, and the first column 523 is also square at the end for cooperating with the output port of the motor 100. After the first column 523 extends into the output port of the motor 100, the motor 100 can drive the first column 523 to rotate. The first column 523 drives the camshaft 521 to rotate after rotating, and the second column 524 and the disc 525 are synchronously rotated after the camshaft 521 rotates. The disc 525 drives the magnet 53 to synchronously rotate. If the motor 100 rotates forward, the disc 525 rotates clockwise, and the first Hall sensor 54 senses the existence of the magnet 53 before the second Hall sensor 55. If the motor 100 is reversed, the disc 525 rotates counterclockwise, and the second Hall sensor 55 senses the existence of the magnet 53 before the first Hall sensor 54.

[0022] In the above design, the structure design of the rotating assembly 52 facilitates the cooperation with the motor 100 and the driving of the magnet 53.

[0023] Specifically, as shown in the drawings, the pressing mechanism 4 includes a rotary pressing cylinder 41 vertically fixed on the rack 1 and a pressing head 42 fixed on the output end of the rotary pressing cylinder 41.

[0024] In actual use, after the motor 100 is placed on the discharging seat 3, the rotary pressing cylinder 41 drives the pressing head 42 to rotate to the position and presses the motor 100.

[0025] In the above design, the structure design and specific implementation of the pressing mechanism 4 can effectively realize the fixation of the motor 100 and ensure the stability of the motor 100 during rotation.

[0026] Specifically, as shown in the drawings, the disc 525 is provided with a discharging hole 501 in the axial direction, and the magnet 53 is arranged in the discharging hole 501. Figure 3

[0027] In the above design, the magnet 53 is placed in the discharging hole 501, which facilitates the installation of the magnet 53.

[0028] Specifically, as shown in the drawings, Figure 2 and Figure 3 ​As shown, the first camshaft 521 is provided with a first slot 5211 and a second slot 5212 in the axial direction, and is provided with a first screw hole 5213 communicated with the first slot 5211 and a second screw hole 5214 communicated with the second slot 5212 in the radial direction, one end of the first column 523 is arranged in the first slot 5211, and the other end of the first column 523 is used for connecting with the output port of the motor 100, one end of the second column 524 is arranged in the second slot 5212, and the other end of the second column 524 is used for fixedly connecting with the disc 525. The first column 523 comprises a cylindrical segment matched with the first slot 5211 and a prismatic segment matched with the output port of the motor 100.

[0029] In actual use, the model of the motor 100 can be different, so the output port of the motor 100 can be different. For example, the output port of some motors 100 is triangular, and the output port of some motors 100 is hexagonal. Different first columns 523 are used for matching different motors 100. When it is needed to change the model of the motor 100 to be tested, the original first column 523 is disassembled from the first slot 5211, and a corresponding first column 523 is replaced, and then the first column 523 in the first slot 5211 is locked by screwing through the threaded cooperation with the first screw hole 5213.

[0030] In the above design, the structural design of the first camshaft 521, the first column 523 and the second column 524 facilitates the testing of different motors 100.

[0031] It should be understood that the above description is only a specific embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A motor forward and reverse rotation and current testing device comprising a frame (1), characterized in that: The oscilloscope (2) is arranged on the rack (1), the material discharging seat (3) is arranged on the rack (1), the pressing mechanism (4) for pressing the motor (100) on the material discharging seat (3) is arranged on the rack (1), and the forward and reverse rotation detection mechanism (5) for detecting the forward and reverse rotation of the motor (100) is arranged on the rack (1), the forward and reverse rotation detection mechanism (5) comprises a fixed seat (51) arranged on the rack (1), a rotating assembly (52) arranged on the fixed seat (51) and driven by the motor (100), a magnet (53) arranged on the rotating assembly (52), a first Hall sensor (54) and a second Hall sensor (55) arranged on the rack (1) and used for sensing the magnet (53), and the first Hall sensor (54) and the second Hall sensor (55) are symmetrical along the rotation axis of the rotating assembly (52).

2. The motor forward and reverse rotation and current test device according to claim 1, characterized in that: The rotating assembly (52) comprises a camshaft (521), a deep groove ball bearing (522) with an inner ring connected with the camshaft (521), a first column (523) coaxially and fixedly connected with one end of the camshaft (521), a second column (524) coaxially and fixedly connected with the other end of the camshaft (521), and a disc (525) coaxially and fixedly connected with the second column (524), the magnet (53) is arranged on the side of the disc (525) away from the second column (524), the first column (523) is used for being connected with the output port of the motor (100), and the outer ring of the deep groove ball bearing (522) is connected with the fixed seat (51).

3. The motor forward and reverse rotation and current test device according to claim 1, characterized in that: The pressing mechanism (4) comprises a rotating pressing cylinder (41) vertically and fixedly arranged on the rack (1) and a pressing head (42) fixedly arranged at the output end of the rotating pressing cylinder (41).

4. The motor forward and reverse rotation and current test device according to claim 2, characterized in that: The disc (525) is provided with a material discharging hole (501), and the magnet (53) is arranged in the material discharging hole (501).

5. The motor forward and reverse rotation and current test device according to claim 2, characterized in that: The camshaft (521) is provided with a first groove (5211) and a second groove (5212) in the axial direction, the camshaft (521) is provided with a first threaded hole (5213) communicated with the first groove (5211) and a second threaded hole (5214) communicated with the second groove (5212) in the radial direction, one end of the first column (523) is arranged in the first groove (5211), the other end of the first column (523) is used for being connected with the output port of the motor (100), one end of the second column (524) is arranged in the second groove (5212), and the other end of the second column (524) is used for being fixedly connected with the disc (525).