Controller coding testboard for electronic circuit breaker

By introducing a stepper motor-driven connecting shaft and locking block structure into the circuit breaker testing device, the knob angle is automatically adjusted, solving the problem of time-consuming and laborious manual knob adjustment in the existing technology, and realizing efficient and accurate circuit breaker testing.

CN223742992UActive Publication Date: 2025-12-30WENZHOU JUCHUANG ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202520162490.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-30
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing electronic circuit breaker testing devices require manual adjustment of knobs, which is time-consuming, labor-intensive, and difficult to turn accurately, resulting in decreased testing efficiency.

Method used

The circuit breaker knob is automatically adjusted by using a stepper motor-driven connecting shaft and locking block structure. The stepper motor is controlled by a controller signal to achieve precise rotation of the knob and parameter setting.

Benefits of technology

It improves the efficiency and accuracy of circuit breaker testing, reduces the difficulty of operation, ensures that the knob is not easily separated from the locking block during rotation, and realizes automated parameter adjustment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223742992U_ABST
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Abstract

The utility model relates to a controller coding testboard for an electronic circuit breaker, which comprises a controller, a mounting rack and a plurality of stepping motors, the stepping motors are fixed on the mounting rack and are all connected with vertical connecting shafts for cooperative linkage, and the controller coding testboard is fixed on the mounting rack. The arrangement position of the connecting shafts corresponds to an adjusting knob of the circuit breaker, the top surfaces of the connecting shafts are provided with driving holes, the driving holes and the connecting shafts are coaxially arranged, clamping blocks are arranged in the driving holes, the shapes of the clamping blocks are matched with those of the screw grooves, and the controller is electrically connected with the stepping motor; the position of the knob is limited by the inner wall of the driving hole, and the knob is pressed on the clamping block under the influence of gravity, so that the knob cannot be separated from the clamping block when the knob is rotated, the knob can be continuously driven to rotate, the knob can be more accurately adjusted to a required rotation angle by depending on operation of the stepping motor according to signals of the controller, and the efficiency of testing the circuit breaker is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of circuit breaker testing, in particular to a controller code test bench for electronic circuit breakers. BACKGROUND

[0002] Electronic circuit breakers can more accurately protect circuits and devices from electrical faults such as overloads and short circuits. To ensure the accuracy of the circuit breaker after manufacturing, a controller is used to connect the circuit breaker circuit board for testing. The tester connects the controller to the interface on the circuit breaker for power on, and during the process, rotates multiple knobs on the circuit board to adjust parameters such as rated current, loss time, short circuit short delay time, etc. The controller collects signals output by the circuit breaker from the interface to determine whether the circuit breaker has defects. After testing, the circuit breaker often needs to be adjusted to the preset parameters required by the customer for direct use. However, the existing test device requires the tester to use a screwdriver to manually adjust the angle by inserting it into the screw slot on the end face of the knob. Since the knob is small and delicate, the screwdriver can easily separate from the knob when rotating the knob. This operation is time-consuming and labor-intensive and difficult to accurately rotate the knob, resulting in a decrease in circuit breaker testing efficiency. Therefore, it is an urgent technical problem to design a controller code test bench for electronic circuit breakers that can easily adjust the circuit breaker knob and improve the rotation accuracy. SUMMARY

[0003] The present application provides a controller code test bench for electronic circuit breakers to solve the above problems.

[0004] The technical scheme of the present application is a controller code test bench for electronic circuit breakers, which includes a controller and a mounting rack and a plurality of stepper motors. The stepper motors are fixed on the mounting rack and are connected to vertical connecting shafts for coordinated linkage. The arrangement position of the connecting shafts corresponds to the adjustment knobs of the circuit breaker. The top surface of the connecting shafts is provided with a driving hole. The driving hole is coaxial with the connecting shaft. A clamping block is provided in the driving hole. The shape of the clamping block matches the screw slot. The controller is electrically connected to the stepper motor.

[0005] With the above structure, by placing the circuit board of the circuit breaker on the mounting frame, the knob on the circuit board is aligned with the connecting shaft, the knob is inserted into the driving hole downward, the clamping block in the driving hole is matched with the screw groove on the end face of the knob, the clamping block can be inserted into the screw groove and connected with the knob, the interface connection between the controller and the circuit breaker is realized, power is supplied and the signals output by the circuit breaker are collected; during the collection process, the controller sends signals to start the stepping motors one by one, so that the stepping motors drive the connecting shaft to rotate, the clamping block drives the knob to rotate synchronously, the rotation angle of the knob is automatically adjusted, and the test on the circuit breaker is completed; after the test is completed, the tester can also actively operate the controller to preset the circuit parameters, start the stepping motor to drive the knob to rotate, and the signals collected by the controller meet the requirements; the position of the inner wall of the driving hole is limited to the position of the knob, the knob is pressed on the clamping block under the influence of gravity, so that the knob is not separated from the clamping block when rotating, the knob can be continuously driven to rotate, the stepping motor can be operated according to the signals of the controller, the knob can be more accurately adjusted to the required rotation angle, and the efficiency of testing the circuit breaker is improved.

[0006] As a further improvement of the utility model, the mounting frame comprises a plurality of mounting plates and mounting columns, the mounting columns pass through the mounting plates to support, the mounting plates separate the mounting frame to form a plurality of mounting intervals arranged vertically, and the stepping motors are installed in the mounting intervals in sequence and staggered.

[0007] With the above structure, the mounting columns pass through the mounting plates to support, the mounting plates separate the mounting frame to form a plurality of mounting intervals arranged vertically, and the stepping motors are installed in the mounting intervals in sequence and staggered.

[0008] As a further improvement of the utility model, notches are arranged on both sides of the mounting plate, and the positions of the notches correspond to the circuit breaker interface.

[0009] With the above structure, the notches are arranged on both sides of the mounting plate, and the positions of the notches correspond to the circuit breaker interface, so that the controller can be connected or disconnected with the circuit breaker interface from the space of the notches when the circuit board is placed on the mounting frame.

[0010] As a further improvement of the utility model, a protruding indicating block is arranged on the top side of the connecting shaft.

[0011] After the structure is used, the tester can observe the indicating block, assist in judging the rotating angle of the connecting shaft and timely find the situation that the clamping block is not connected with the knob by arranging the protruding indicating block on the top side of the connecting shaft. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 The utility model discloses a mounting frame and stepping motor structure schematic diagram.

[0013] Fig. 2 The connecting shaft structure schematic diagram is shown.

[0014] 1 - stepping motor, 2 - connecting shaft, 3 - drive hole, 4 - clamping block, 5 - mounting plate, 6 - mounting column, 7 - installation interval, 8 - notch, 9 - indicating block. DETAILED DESCRIPTION

[0015] As Figs. 1-2 A kind of controller coding test board for electronic circuit breaker shown, including controller, still including mounting frame and several stepping motor 1, the stepping motor 1 is fixed on mounting frame, and the stepping motor 1 is all connected with vertical connecting shaft 2 and is cooperated linkage, the arrangement position of the connecting shaft 2 corresponds with the adjusting knob of circuit breaker, the top surface of the connecting shaft 2 is equipped with drive hole 3, the drive hole 3 is coaxial with connecting shaft 2 arrangement, the drive hole 3 is equipped with clamping block 4, the shape of the clamping block 4 is matched with screw groove, the controller is electrically connected stepping motor 1.

[0016] by placing the circuit board of circuit breaker on mounting frame, the knob on circuit board is aligned with connecting shaft 2, knob is inserted into drive hole 3, by the matching of the screw groove of the end surface of knob with the clamping block 4 in drive hole 3, clamping block 4 can be inserted into screw groove and connected with knob, the interface of controller and circuit breaker is connected, power is supplied and the signal output by circuit breaker is collected;During collection, controller sends signal, and each stepping motor 1 is started in turn, so that the connecting shaft 2 is driven to rotate by stepping motor 1, and the knob is synchronously rotated by clamping block 4, the rotating angle of knob is automatically adjusted, and the test of circuit breaker is completed;After test, tester can also actively operate controller to preset circuit breaker parameters, and start stepping motor 1 to drive knob to rotate until the signal collected by controller meets the demand;The inner wall of drive hole 3 limits the position of knob, and the knob is pressed on clamping block 4 under the influence of gravity, so that the knob is not separated from clamping block 4 when rotating, and the knob can be continuously rotated, and the stepping motor 1 can be operated according to the signal of controller, so that the knob can be more accurately adjusted to the required rotating angle, and the efficiency of testing circuit breaker is improved.

[0017] The mounting rack comprises several mounting plates 5 and mounting columns 6, the mounting columns 6 support through the mounting plates 5, the mounting plates 5 separate the mounting rack to form several vertically arranged mounting spaces 7, the stepping motors 1 are sequentially and staggeringly installed in each mounting space 7, the top of the connecting shaft 2 extends above the mounting rack, and the top surface is aligned with the same horizontal plane.

[0018] By supporting through the mounting columns 6 and the mounting plates 5, the mounting plates 5 separate the mounting rack to form several vertically arranged mounting spaces 7, the stepping motors 1 are sequentially and staggeringly installed in each mounting space 7, the mounting plates 5 separate the stepping motors 1, reduce the mutual interference caused by the operation of the stepping motors 1, and also make the arrangement of the connecting shaft 2 not conflict with the volume of the stepping motor 1; by extending the top of the connecting shaft 2 above the mounting rack, and aligning the top surface with the same horizontal plane, it ensures that all the driving holes 3 of the connecting shaft 2 can be inserted into the same depth by the knob of the circuit device.

[0019] The two sides of the mounting plate 5 are provided with notches 8, and the positions of the notches 8 correspond to the circuit device interface.

[0020] By setting the notches 8 on the two sides of the mounting plate 5, and the positions of the notches 8 correspond to the circuit device interface, it is convenient to connect or disconnect the controller and the circuit device interface from the space of the notches 8 when the circuit board has been placed on the mounting rack.

[0021] The top side of the connecting shaft 2 is provided with a protruding indicating block 9.

[0022] By setting the protruding indicating block 9 on the top side of the connecting shaft 2, the tester can observe the indicating block 9 to assist in judging the rotation angle of the connecting shaft 2, and timely find the situation that the clamping block 4 is not connected with the knob.

Claims

1. A controller encoding test bench for an electronic circuit breaker, comprising a controller, characterized in that: The mounting frame is provided with a plurality of mounting plates (5) and mounting columns (6), the mounting columns (6) pass through the mounting plates (5) to support, the mounting plates (5) are separated to form a plurality of mounting intervals (7) arranged vertically, the stepping motors (1) are sequentially and staggeredly arranged in the mounting intervals (7), and the top of the connecting shaft (2) extends above the mounting frame and is aligned with the same horizontal plane.

2. The controller encoding test bench for an electronic circuit breaker of claim 1, wherein: The mounting plate (5) is provided with notches (8) on both sides, and the notches (8) are located in positions corresponding to the circuit breaker interfaces.

3. The controller encoding test bench for an electronic circuit breaker of claim 2, wherein: The top side of the connecting shaft (2) is provided with a protruding indicating block (9).

4. The controller encoding test bench for an electronic circuit breaker of claim 1, wherein: The mounting frame is provided with a plurality of mounting plates (5) and mounting columns (6), the mounting columns (6) pass through the mounting plates (5) to support, the mounting plates (5) are separated to form a plurality of mounting intervals (7) arranged vertically, the stepping motors (1) are sequentially and staggeredly arranged in the mounting intervals (7), and the top of the connecting shaft (2) extends above the mounting frame and is aligned with the same horizontal plane. The mounting plate (5) is provided with notches (8) on both sides, and the notches (8) are located in positions corresponding to the circuit breaker interfaces. The top side of the connecting shaft (2) is provided with a protruding indicating block (9).