Finished product testing device for energy vehicle seat domain control module

By setting up two test units and a sliding support on the workbench, and automating the plugging and unplugging operations of the plugging and unplugging components, the problem of low detection efficiency of the domain control module is solved, and efficient and accurate wire harness detection is achieved.

CN223742993UActive Publication Date: 2025-12-30DONGGUAN PINHESHENG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520225006.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-30
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

In existing technologies, the detection of wiring harnesses for domain control modules requires manual plugging and unplugging, resulting in low detection efficiency and high labor intensity, making it difficult to achieve efficient and accurate testing.

Method used

Design a test device for the finished product of the domain control module of the energy vehicle seat. The device uses two test units set on the workbench, combined with a sliding support and a plug-in assembly, to realize the alternating plug-in and plug-out detection of the workpiece. The sliding support and plug-in assembly are driven by a cylinder to perform automatic plug-in and plug-out operations.

Benefits of technology

It improves detection efficiency and accuracy, reduces the labor intensity of manual operation, and enables efficient alternating detection of workpieces and precise control of insertion and removal paths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy vehicle seat domain control module finished product testing device, which belongs to a testing device in the technical field of energy vehicle production equipment, and adopts the technical scheme that a working table is provided with a lower box body and an operation table top; the two test units are arranged on the operation table top in parallel; a sliding supporting seat and a plugging assembly are arranged in the testing unit; according to the energy vehicle seat domain control module finished product testing device provided by the utility model, the two testing units are arranged on the workbench, so that plugging conduction detection of two domain control modules during alternation is realized, and compared with pure manual plugging operation, the detection efficiency and precision are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of energy vehicle production equipment, specifically relates to a kind of energy vehicle seat field control module finished product testing device. BACKGROUND

[0002] In the production process of energy vehicle, the part of seat control needs a field control module, and in the production process of field control module, the wire harness and passage condition in field control module need to be tested, and there are complex networks of multiple wires, plugs, connectors and protective sleeves in field control module.Bearing power, signal and data transmission.

[0003] Field control module needs to be tested after processing to know whether wire harness quality is qualified;Currently, wire harness is connected with test bench manually when testing, and wire harness is pulled out manually again after testing, and since the number of wire harness to be detected is large, repeatedly manually inserting and pulling wire harness greatly increases the labor intensity of detector.

[0004] Therefore, in view of the problems in the prior art, a device is provided to improve the testing efficiency and accuracy of field control module. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of energy vehicle seat field control module finished product testing device, two test units are arranged on the workbench, and the plug-in and pull-out continuity test of two field control modules is realized, compared with manual plug-in and pull-out operation, the efficiency and accuracy of detection are improved.

[0006] The utility model is realized as follows, a kind of energy vehicle seat field control module finished product testing device, comprising:

[0007] Workbench, the workbench is provided with lower box and operation table top;

[0008] Test unit, the test unit is provided with two on the operation table top;And

[0009] Sliding support seat and plug-in assembly are provided in the test unit.

[0010] Further, the sliding support seat includes two parallel sliding rails and a base plate disposed on the two sliding rails, the base plate is fixedly connected to the sliding ends of the two sliding rails, and the two sliding rails are disposed along the width direction of the operation table top, and the base plate is driven by a cylinder fixedly disposed on the operation table top.

[0011] Further, workpiece limiting block is provided on the upper end surface of the base plate, and four workpiece limiting blocks are evenly distributed around the base plate.

[0012] Further, the plug-in assembly comprises an end plug-in assembly arranged at one end of the sliding end of the slide rail and a side plug-in assembly arranged at any one side of the opposite outer sides of the two slide rails.

[0013] Further, the end plug-in assembly comprises an end cylinder arranged in the sliding direction of the slide rail and an end plug arranged at the telescopic end of the end cylinder, and the side plug-in assembly comprises a side cylinder arranged in the vertical direction of the slide rail and a side plug arranged at the telescopic end of the side cylinder, and the end plug and the side plug are arranged in opposite connection or disconnection.

[0014] Further, the operation table top is provided with a support frame, the support frame is provided with a clamping device, and the clamping device is provided with one above the test unit, and the clamping device comprises a lifting cylinder fixedly arranged on the support frame, a clamping plate fixedly arranged at the telescopic end of the lifting cylinder and a guide rod vertically arranged between the support frame and the operation table top, and the guide rod is used for guiding the clamping plate in the vertical direction.

[0015] Further, the clamping plate is provided with a guide plate, the guide rod is arranged through the guide plate, and the guide rod is provided with one at both ends of the guide plate.

[0016] Further, the lower box body is provided with a blowing device, and the operation table top is provided with a plurality of air outlets.

[0017] Further, the operation table top is provided with a cover body, and the cover body is provided with a port door for conveying the workpiece by the test unit.

[0018] Further, the workbench is provided with a plurality of control buttons.

[0019] The beneficial effects of the utility model lie in:

[0020] The utility model discloses a test device for two domain control modules, including the workbench, the lower box body, the operation mesa, the test unit, the sliding support seat, the plug -in component, the slide rail, the base plate, the workpiece limiting block, the end plug -in group, the side plug -in group, the end cylinder, the end plug, the side cylinder, the side plug, the support frame, the jacking device, the lift cylinder, the jacking plate, the guide rod, the guide plate, the air supply device, the air outlet, the cover, the port door, the control button and the cylinder, two test units are set up on the workbench that sets up, and the plug -in detection of the alternate plug -in of two domain control modules is realized, relative pure manual plug -in operation improves the efficiency and the accuracy of detection, more specifically, because the sliding support seat and plug -in component are set up in the test unit, the workpiece that needs to be detected is placed on the sliding support seat and is conveyed to the plug -in of the established position, namely, the detection of the through guide condition is carried out under the plug -in operation of the plug -in component, because two test units are set up, when one workpiece is put into one test unit and is detected, another workpiece can be placed in another test unit and is detected, when the first test unit detection is about to complete or has completed, the workpiece on the first test unit can be taken out, and another workpiece is detected at this time, therefore, the setting of two test units realizes the alternate detection of workpiece processing, improves the efficiency of work, and simultaneously, the plug -in component of automatic plug -in also improves the accuracy of plug -in passage detection. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiment or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, various elements or parts are not necessarily drawn according to the actual proportion.

[0022] Fig. 1 It is the whole structure schematic diagram of the utility model test device;

[0023] Fig. 2 It is the internal structure schematic diagram of the utility model test device;

[0024] Fig. 3 It is the cross section structure schematic diagram of the utility model test device.

[0025] In the drawings, 1-workbench, 2-lower box body, 3-operation mesa, 4-test unit, 5-sliding support seat, 6-plug -in component, 7-slide rail, 8-base plate, 9-workpiece limiting block, 10-end plug -in group, 11-side plug -in group, 12-end cylinder, 13-end plug, 14-side cylinder, 15-side plug, 16-support frame, 17-jacking device, 18-lift cylinder, 19-jacking plate, 20-guide rod, 21-guide plate, 22-air supply device, 23-air outlet, 24-cover, 25-port door, 26-control button and 27-cylinder. DETAILED DESCRIPTION

[0026] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.

[0027] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.

[0028] Reference Figs. 1-3 A test device for a finished product of a new energy vehicle seat domain control module, comprising:

[0029] Workbench 1, wherein the workbench 1 is provided with a lower box 2 and an operating surface 3;

[0030] Test unit 4, wherein two test units 4 are arranged in parallel on the operating table 3; and

[0031] The test unit 4 is equipped with a sliding support base 5 and a plug-in assembly 6.

[0032] By setting up two test units 4 on the workbench 1, the continuity test of the two domain control modules during alternating insertion and removal can be realized, which improves the efficiency and accuracy of the test compared to purely manual insertion and removal operations.

[0033] More specifically, since a sliding support 5 and a plug-in / plug-out assembly 6 are set in the test unit 4, the workpiece to be tested is placed on the set sliding support 5 and transported to a predetermined position for plugging and unplugging. That is, the continuity is tested under the plugging and unplugging operation of the plug-in / plug-out assembly 6.

[0034] Because two test units 4 are set up, when a workpiece is placed into one test unit 4 for testing, another workpiece can be placed into the other test unit 4 for testing. When the first test unit 4 is about to complete or has completed testing, the workpiece on the first test unit 4 can be removed while the other workpiece is being tested. Thus, the setting of two test units 4 realizes the processing of alternating testing of workpieces, which improves work efficiency. At the same time, the plug-in / plug-out component 6, which can automatically plug and unplug, also improves the accuracy of plug-in / plug-out path detection.

[0035] Preferably, the sliding support 5 includes two parallel slide rails 7 and a base plate 8 disposed on the two slide rails 7. The base plate 8 is fixedly connected to the sliding ends of the two slide rails 7. The two slide rails 7 are disposed along the width direction of the operating table surface 3. The base plate 8 is driven by a cylinder 27 fixedly disposed on the operating table surface 3.

[0036] Combination Fig. 2 andFig. 3 Understandably, the sliding support 5 is equipped with two parallel slide rails 7 to provide sliding support for the base plate 8, and to allow the base plate 8 to slide along the width of the operating table 3. This enables the workpiece to be transported and positioned at a predetermined insertion and removal operation position, and to meet the output requirements after the insertion and removal operation. The slide rails 7 provide guidance for the linear transport of the base plate 8. The cylinder 27 provides the power for the sliding operation of the base plate 8. The fixed end of the cylinder 27 can be horizontally placed on the operating table 3, and the movable end of the cylinder 27 can be fixed to the base plate 8, thereby realizing the reciprocating pushing of the base plate 8.

[0037] Preferably, a workpiece limiting block 9 is provided on the upper surface of the base plate 8, and four workpiece limiting blocks 9 are evenly distributed around the base plate 8.

[0038] Since the operation involves inserting and removing workpieces placed on the base plate 8, the placement of the workpieces on the base plate 8 needs to be well-positioned to avoid displacement during the insertion and removal operation. Therefore, corresponding workpiece limiting blocks 9 are provided on the base plate 8 to limit and clamp the workpieces. For example, the workpiece limiting blocks 9 are respectively provided at the four top corners of the base plate 8, leaving an area that matches the size of the workpiece, so as to realize the installation of limiting or clamping the workpiece.

[0039] Preferably, the plug-in assembly 6 includes an end plug-in group 10 and a side plug-in group 11. The end plug-in group 10 is located at one end of the sliding end of the slide rail 7, and the side plug-in group 11 is located on either side of the opposite outer side of the two slide rails 7.

[0040] During the actual insertion and removal operation of the domain control module, a insertion and removal operation mode for the end and side of the domain control module as the workpiece was set to meet the convenience of actual operation. Specifically, an end insertion and removal group 10 is set at one end of the sliding end of the slide rail 7, and a side insertion and removal group 11 is set on the outside of the slide rail 7. The extension and retraction drive of the end insertion and removal group 10 and the side insertion and removal group 11 in the horizontal direction realizes the power-on test of the workpiece.

[0041] Preferably, the end plug-in assembly 10 includes an end cylinder 12 disposed in the sliding direction of the slide rail 7 and an end plug 13 disposed at the telescopic end of the end cylinder 12. The side plug-in assembly 11 includes a side cylinder 14 disposed in the direction perpendicular to the slide rail 7 and a side plug 15 disposed at the telescopic end of the side cylinder 14. The end plug 13 and the side plug 15 are disposed in a pass-through or open-circuit configuration.

[0042] By providing an end cylinder 12 and an end plug 13 in the end plug assembly 10, the end plug 13 can be plugged in and unplugged in the straight direction at the end of the slide rail 7. A side cylinder 14 and a side plug 15 with relatively vertical telescopic movement are provided on the outside of the slide rail 7 to realize the plugging and unplugging operation on one side of the workpiece. In the specific continuity test process, the end plug 13 and the side plug 15 are set to be either open or closed to meet the test needs under different conditions.

[0043] Preferably, a support frame 16 is provided on the operating table 3, and a clamping device 17 is provided on the support frame 16. One clamping device 17 is provided directly above the test unit 4. The clamping device 17 includes a lifting cylinder 18 fixedly installed on the support frame 16, a clamping plate 19 fixedly installed at the extension end of the lifting cylinder 18, and a guide rod 20 vertically installed between the support frame 16 and the operating table. The guide rod 20 is used to guide the clamping plate 19 in the vertical direction.

[0044] As a preferred embodiment, in order to achieve greater stability of the workpiece placed on the base plate 8 and meet the accuracy and stability of the insertion and removal operation, a clamping device 17 is provided directly above the test unit 4, providing a top-down clamping and limiting operation for the placed workpiece on its upper surface; optionally, a support frame 16 can be provided on the operating table 3, and the lifting cylinder 18 can be vertically fixed to the support frame 16 with the telescopic end facing downward, driving the clamping plate 19 at the end of the lifting cylinder 18 to rise and fall, thereby achieving a further clamping and limiting operation for the workpiece; more specifically, in order to achieve stable vertical lifting and lowering of the clamping plate 19, a guide rod 20 is provided, which passes through the clamping plate 19 to guide the clamping plate 19 in the vertical direction and improve the stability of the lifting and lowering operation of the clamping plate 19.

[0045] Preferably, the top plate 19 is provided with a guide plate 21, and the guide rod 20 is provided through the guide plate 21. In order to better enhance the stability of the top plate 19 during the lifting process, one guide rod 20 is provided at each end of the guide plate 21.

[0046] Preferably, the lower housing 2 is provided with an air supply device 22, and the operating table 3 is provided with multiple air outlets 23.

[0047] During the insertion and removal test of the workpiece, the operating table 3 is prone to high temperature, and the fluctuating temperature will cause certain errors in the test. Therefore, an air supply device 22 is provided in the lower box 2, and multiple air outlets 23 are provided on the operating table 3, thereby providing a certain heat dissipation function in the insertion and removal operation area to improve the test effect.

[0048] In a preferred embodiment, the operating table 3 is provided with a cover 24, and the cover 24 is provided with a port door 25 for the testing unit 4 to transport the workpiece.

[0049] Preferably, the workbench 1 is provided with a plurality of control buttons 26 for controlling the circuit of each energized component.

[0050] The working principle and process of this utility model:

[0051] This utility model provides a finished product testing device for a domain control module of a new energy vehicle seat. During operation, the workpiece to be tested is placed on a base plate 8. The base plate 8 moves to a predetermined insertion / removal point via a slide rail 7 for power-on testing. Because two testing units 4 are provided, while one workpiece is being tested in one testing unit 4, another workpiece can be placed in the other testing unit 4 for testing. When the first testing unit 4 is about to complete or has already completed its testing, the workpiece can be removed from the first testing unit 4 while the other workpiece is being tested. Thus, the two testing units 4 enable alternating testing of workpieces, improving work efficiency. Simultaneously, the automatic insertion / removal assembly 6 also improves the accuracy of insertion / removal path detection.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. An energy vehicle seat domain control module finished product testing device, characterized in that, The utility model relates to a workbench, including: Workbench (1), workbench (1) is provided with lower box (2) and operation table top (3); Test unit (4), two are provided in parallel on operation table top (3); And Sliding support seat (5) and plug -in assembly (6) are provided in test unit (4).

2. The energy seat module finished product testing device of claim 1, wherein, Sliding support seat (5) includes two parallel sliding rails (7) and base plate (8) arranged on two sliding rails (7), base plate (8) is fixedly connected with the sliding end of two sliding rails (7), two sliding rails (7) are arranged along the width direction of operation table top (3), and base plate (8) is driven by air cylinder (27) fixedly arranged on operation table top (3).

3. The energy seat module finished product testing apparatus of claim 2, wherein, The upper end surface of the base plate (8) is provided with a workpiece limiting block (9), and the workpiece limiting block (9) is uniformly arranged on the periphery of the base plate (8).

4. The energy seat module finished product testing device of claim 2, wherein, The plug-in assembly (6) includes an end plug-in group (10) and a side plug-in group (11). The end plug-in group (10) is arranged at one end of the sliding end of the sliding rail (7). The side plug-in group (11) is arranged on any one side of the opposite outer sides of the two sliding rails (7).

5. The energy seat module finished product testing apparatus of claim 4, wherein, The end plug-in group (10) includes an end air cylinder (12) arranged in the sliding direction of the sliding rail (7) and an end plug (13) arranged at the telescopic end of the end air cylinder (12). The side plug-in group (11) includes a side air cylinder (14) arranged in the perpendicular direction of the sliding rail (7) and a side plug (15) arranged at the telescopic end of the side air cylinder (14). The end plug (13) and the side plug (15) are arranged in opposite paths or open circuits.

6. The energy seat module range control module finished product testing apparatus according to claim 1, wherein, The operation table top (3) is provided with a support frame (16), and the support frame (16) is provided with a clamping device (17). The clamping device (17) is arranged above the test unit (4). The clamping device (17) includes a lifting air cylinder (18) fixedly arranged on the support frame (16), a clamping plate (19) fixedly arranged at the telescopic end of the lifting air cylinder (18), and a guide rod (20) vertically arranged between the support frame (16) and the operation table top. The guide rod (20) is used for guiding the clamping plate (19) in the vertical direction.

7. The energy seat module finished product testing apparatus of claim 6, wherein, The clamping plate (19) is provided with a guide plate (21), and the guide rod (20) passes through the guide plate (21). The guide rod (20) is provided with one at both ends of the guide plate (21).

8. The energy seat module finished product testing apparatus according to any one of claims 1 to 7, wherein The lower box (2) is provided with a blowing device (22), and the operation table top (3) is provided with a plurality of air outlets (23).

9. The energy seat module finished product testing apparatus of claim 8, wherein, The operation table top (3) is provided with a cover (24), and the cover (24) is provided with a port door (25) for conveying workpieces by the test unit (4).

10. The energy seat module finished product testing apparatus of claim 9, wherein, The workbench (1) is provided with a plurality of control buttons (26).