Wire stranding device for power line production
The stranding device for power cord production, with its multi-coil structure and telescopic rod system, solves the problem of low production efficiency caused by frequent coil replacements, enabling continuous operation of the stranding process and precise control of tension, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422759147.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In current power cord production, frequent disassembly and replacement of the coil leads to low production efficiency and affects production flow.
Design a stranding device for power cord production, which adopts a multi-coil structure and telescopic rod system to realize the cyclic replacement of coils and continuous operation, and precisely control the tension through an adjustment mechanism.
It improves the continuity of the stranding process and the production flow, ensures consistent tension of the power cord, reduces uneven or loose wire winding, and improves production efficiency.
Smart Images

Figure CN223743343U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power line production stranding technology field especially relates to a power line production stranding device. BACKGROUND
[0002] Power lines are conductors or cables used to transmit electrical energy, usually with an insulating layer to prevent current leakage and short circuits. The main function of power lines is to transmit electrical power from a power source to electrical equipment. The composition and design of power lines can vary depending on their purpose.
[0003] In the prior art, after a series of processes, the power line needs to be stranded, but in the process of stranding, the reel needs to be immediately removed after completing a set of stranding work, and then the original reel needs to be replaced. Frequent disassembly and replacement of the reel increase the production cycle and reduce production efficiency. Each time the reel is replaced, time is spent on operation, affecting the overall production smoothness. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art and provides a power line production stranding device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a power line production stranding device, comprising: a stranding mechanism, one side of the stranding mechanism is provided with an adjusting mechanism, the stranding mechanism comprises a main frame, the inner side of the main frame is provided with a rectangular frame, the inner side of the main frame and one end of the bottom side of the rectangular frame are slidably connected, the inner side of the rectangular frame is provided with an inner plate, the inner side of the rectangular frame and the outer side of the inner plate are connected, the top side of the inner plate is provided with a semicircle ring two, the top side of the inner plate and one end of the side surface of the semicircle ring two are fixedly connected, the inner side of the semicircle ring two is provided with a reel, the inner side of the semicircle ring two and the outer side of the reel are in contact, the outer side of the reel is provided with a semicircle ring one, the outer side of the reel and the inner side of the semicircle ring one are in contact, and one end of the side surface of the semicircle ring one and the bottom side of the rectangular frame are fixedly connected.
[0006] As a preferred embodiment, the adjusting mechanism comprises an adjusting plate, one side of the adjusting plate is provided with a steel rope, one side of the adjusting plate and one end of the steel rope are fixedly connected, the other end of the steel rope is provided with a tensioning rod, and one end of the other end of the steel rope and the top side of the tensioning rod are fixedly connected.
[0007] As a preferred embodiment, the inner wall of the adjusting plate is provided with a limiting rod, the inner wall of the adjusting plate and one end of the limiting rod are connected, one end of the limiting rod and the inner wall of one side of the main frame are clamped, and one side of the main frame and one side of the adjusting plate are fixedly connected.
[0008] As a preferred implementation form, one side of the main frame is provided with a telescopic rod two, one side of the main frame is fixedly connected with one end of the telescopic rod two, the other end of the telescopic rod two is provided with a folding rod, and the other end of the telescopic rod two is fixedly connected with one end of the folding rod.
[0009] As a preferred implementation form, one end of the folding rod is provided with a motor, one end of the folding rod is fixedly connected with one end of the motor, the output end of the motor is respectively connected with the main frame and the inner wall of the rectangular frame, and the output end of the motor is clamped with the inner wall of the wire reel.
[0010] As a preferred implementation form, the inner side of the main frame is provided with a fixing frame, one end of the inner side of the main frame is fixedly connected with the fixing frame, the outer side of the fixing frame is provided with a wire body, the outer side of the fixing frame is in sliding contact with the outer side of the wire body, and the outer side of the wire body is in contact with the outer side of the tensioning rod.
[0011] As a preferred implementation form, the outer side of the wire body is provided with a wire arranging cavity, the outer side of the wire body is in contact with the inner surface of the wire arranging cavity, one end of the bottom of the wire arranging cavity is provided with a guide plate, one end of the bottom of the wire arranging cavity is fixedly connected with the outer side of the guide plate, and one end of the guide plate is fixedly connected with the inner side of the main frame.
[0012] As a preferred implementation form, one end of the inner side of the main frame is provided with a telescopic rod three, one end of the inner side of the main frame is fixedly connected with the outer side of the telescopic rod three, the other end of the telescopic rod three is fixedly connected with one end of the bottom of the rectangular frame, the top side of the rectangular frame is provided with a telescopic rod one, the top side of the rectangular frame is fixedly connected with one end of the side of the telescopic rod one, and one end of the telescopic rod one is fixedly connected with the top side of the inner plate.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] 1、The rectangular frame has three wire reels, so that when the winding of one wire reel is completed, the winding of another wire reel is continued, and so on, however, when the winding of the front wire reel is completed, the telescopic rod two is first extended, the motor is retreated, is separated from the wire reel, the telescopic rod three is then extended, the rectangular frame is moved, the second wire reel is positioned at the position corresponding to the motor, the motor is connected with the second wire reel under the action of the telescopic rod two, therefore, through the arrangement of multiple wire reels and the cyclic operation, the winding process can realize continuous operation, and the coherence of the work process is greatly improved.
[0015] 2, the adjusting plate is pulled down, so that the steel rope moves up the tensioning rod in the main frame, so that the tensioning degree of the power line body increases with the height of the tensioning rod. This means that when the adjusting plate is pulled down, the tensioning degree of the power line can be accurately controlled to adapt to different production needs. Proper tensioning degree can ensure the consistency of the power line during the twisting process and reduce the uneven or loose winding of the wire. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A structure schematic view of the stranding device for power line production is provided.
[0017] Figure 2 A stranding mechanism assembly side sectional structure schematic view of the stranding device for power line production is provided.
[0018] Figure 3 A stranding mechanism assembly side sectional structure schematic view of the stranding device for power line production is provided.
[0019] Figure 4 A stranding mechanism assembly side sectional structure schematic view of the stranding device for power line production is provided.
[0020] Legend:
[0021] 1, stranding mechanism; 11, main frame; 12, rectangular frame; 13, semicircle one; 14, inner plate; 15, semicircle two; 16, wire reel; 17, telescopic rod one; 18, motor; 19, telescopic rod two; 110, folding rod; 111, fixed frame; 112, tensioning rod; 113, wire body; 114, wire arranging cavity; 115, guide plate; 116, telescopic rod three;
[0022] 2, adjusting mechanism; 21, adjusting plate; 22, steel rope; 23, limiting rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0024] Embodiment 1
[0025] As Figures 1-4The utility model provides a kind of stranding device for power line production, comprising: stranding mechanism 1, the side of stranding mechanism 1 is provided with adjusting mechanism 2, stranding mechanism 1 includes main frame 11, the inside of main frame 11 is provided with rectangular frame 12, the inside of main frame 11 is slidably connected with the bottom side one end of rectangular frame 12, the inside of rectangular frame 12 is provided with inner plate 14, the inside of rectangular frame 12 is connected with the outside of inner plate 14, the top side of inner plate 14 is provided with semicircle ring two 15, the top side of inner plate 14 is fixedly connected with the side face one end of semicircle ring two 15, the inside of semicircle ring two 15 is provided with wire reel 16, the inside of semicircle ring two 15 is contacted with the outside of wire reel 16, the outside of wire reel 16 is provided with semicircle ring one 13, the outside of wire reel 16 is contacted with the inside of semicircle ring one 13, the side face one end of semicircle ring one 13 is fixedly connected with the bottom side of rectangular frame 12, the side of main frame 11 is provided with telescopic rod two 19, the side of main frame 11 is fixedly connected with the one end of telescopic rod two 19, the other end of telescopic rod two 19 is provided with folding rod 110, the other end of telescopic rod two 19 is fixedly connected with the one end of folding rod 110, the one end of folding rod 110 is provided with motor 18, the one end of folding rod 110 is fixedly connected with the one end of motor 18, the output of motor 18 is respectively connected with the inner wall of main frame 11 and rectangular frame 12, the output of motor 18 is connected with the inner wall of wire reel 16, the inside of main frame 11 is provided with fixed frame 111, the inside of main frame 11 is fixedly connected with the one end of fixed frame 111, the outside of fixed frame 111 is provided with wire body 113, the outside of fixed frame 111 is slidably contacted with the outside of wire body 113, the outside of wire body 113 is contacted with the outside of tension rod 112, the outside of wire body 113 is provided with wire arranging cavity 114, the outside of wire body 113 is contacted with the inner surface of wire arranging cavity 114, the bottom one end of wire arranging cavity 114 is provided with guide plate 115, the bottom one end of wire arranging cavity 114 is fixedly connected with the outside of guide plate 115, the one end of guide plate 115 is fixedly connected with the inside of main frame 11, the inside one end of main frame 11 is provided with telescopic rod three 116, the inside one end of main frame 11 is fixedly connected with the outside of telescopic rod three 116, the other end of telescopic rod three 116 is fixedly connected with the bottom one end of rectangular frame 12, the top side of rectangular frame 12 is provided with telescopic rod one 17, the top side of rectangular frame 12 is fixedly connected with the side face one end of telescopic rod one 17, the one end of telescopic rod one 17 is fixedly connected with the top side of inner plate 14.
[0026] In this embodiment, the power line production with the stranding device in use, first, the power line body 113 into the wire sorting cavity 114, let it along the path is respectively with fixed frame 111 and tension rod 112 contact, through this way can let the wire reel 16 stranding process, power line body 113 will be more tight, with, main frame 11 have rectangular frame 12, and rectangular frame 12 have three wire reel 16, so when a wire reel 16 stranding complete, another continue to stranding, by analogy, however, in the operation, when the front wire reel 16 stranding complete, first, telescopic rod two 19 extension, so that motor 18 back off, and separate wire reel 16, again, telescopic rod three 116 extension, so that rectangular frame 12 get moving, let the second wire reel 16 to the corresponding position of motor 18, with, under the action of telescopic rod two 19 motor 18 and the second wire reel 16 connection, therefore, through the setting of multiple wire reel 16 and using the cycle operation, stranding process can realize continuous operation, greatly improve the coherence of work flow, so that the whole production line can more smoothly.
[0027] Secondly, when the three wire reel 16 from the rectangular frame 12 is taken out, only need to retract telescopic rod one 17, so that the semi circular ring two 15 on the inner plate 14 is no longer in contact with the wire reel 16, then the wire reel 16 is taken out from the semi circular ring two 15 and semi circular ring one 13, through the setting mechanism to ensure that the wire reel 16 is taken out consistently and accurately, reduces the error caused by improper taking out.
[0028] Embodiment 2
[0029] As shown in Figure 1 , the adjusting mechanism 2 includes an adjusting plate 21, one side of the adjusting plate 21 is provided with a steel wire 22, one side of the adjusting plate 21 is fixedly connected with one end of the steel wire 22, the other end of the steel wire 22 is provided with a tension rod 112, the other end of the steel wire 22 is fixedly connected with the top side of one end of the tension rod 112, the inner wall of the adjusting plate 21 is provided with a limiting rod 23, the inner wall of the adjusting plate 21 is connected with one end of the limiting rod 23, one end of the limiting rod 23 is clamped with the inner wall of one side of the main frame 11, one side of the main frame 11 is fixedly connected with one side of the adjusting plate 21.
[0030] In this embodiment, by pulling down the adjusting plate 21, the steel wire 22 moves the tension rod 112 upward in the main frame 11, so that the tension of the power line body 113 increases with the height of the tension rod 112. This means that when the adjusting plate 21 is pulled down, the tension of the power line can be accurately controlled to adapt to different production needs. Proper tension can ensure the consistency of the power line during stranding, reduce uneven winding or relaxation of the wire, and finally the limiting rod 23 is clamped into the main frame 11, so as to ensure that the tension rod 112 remains in the adjusted position.
[0031] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. A stranding device for power cable production, characterized in that, Include: The wire mechanism (1) is provided with an adjusting mechanism (2) on one side, the wire mechanism (1) includes a main frame (11), the inner side of the main frame (11) is provided with a rectangular frame (12), the inner side of the main frame (11) is slidably connected with one end of the bottom side of the rectangular frame (12), the inner side of the rectangular frame (12) is provided with an inner plate (14), the inner side of the rectangular frame (12) is connected with the outer side of the inner plate (14), the top side of the inner plate (14) is provided with a semicircle ring two (15), the top side of the inner plate (14) is fixedly connected with one end of the side of the semicircle ring two (15), the inner side of the semicircle ring two (15) is provided with a wire reel (16), the inner side of the semicircle ring two (15) is in contact with the outer side of the wire reel (16), the outer side of the wire reel (16) is provided with a semicircle ring one (13), the outer side of the wire reel (16) is in contact with the inner side of the semicircle ring one (13), and one end of the side of the semicircle ring one (13) is fixedly connected with the bottom side of the rectangular frame (12).
2. The stranding device for power cable production according to claim 1, characterized in that: The adjusting mechanism (2) includes an adjusting plate (21), one side of the adjusting plate (21) is provided with a steel wire (22), one side of the adjusting plate (21) is fixedly connected with one end of the steel wire (22), the other end of the steel wire (22) is provided with a tensioning rod (112), and the other end of the steel wire (22) is fixedly connected with the top side of one end of the tensioning rod (112).
3. The stranding device for power cable production according to claim 2, characterized in that: The inner wall of the adjusting plate (21) is provided with a limiting rod (23), the inner wall of the adjusting plate (21) is connected with one end of the limiting rod (23), one end of the limiting rod (23) is clamped with the inner wall of one side of the main frame (11), and one side of the main frame (11) is fixedly connected with one side of the adjusting plate (21).
4. The stranding device for power cable production of claim 1, wherein: One side of the main frame (11) is provided with a telescopic rod two (19), one side of the main frame (11) is fixedly connected with one end of the telescopic rod two (19), the other end of the telescopic rod two (19) is provided with a folding rod (110), and the other end of the telescopic rod two (19) is fixedly connected with one end of the folding rod (110).
5. The stranding device for power cable production according to claim 4, characterized in that: One end of the folding rod (110) is provided with a motor (18), one end of the folding rod (110) is fixedly connected with one end of the motor (18), the output end of the motor (18) is respectively connected with the inner wall of the main frame (11) and the rectangular frame (12), and the output end of the motor (18) is clamped with the inner wall of the wire reel (16).
6. The stranding device for power cable production of claim 1, wherein: The inner side of the main frame (11) is provided with a fixed frame (111), the inner side of the main frame (11) is fixedly connected with one end of the fixed frame (111), the outer side of the fixed frame (111) is provided with a wire body (113), the outer side of the fixed frame (111) is slidably connected with the outer side of the wire body (113), and the outer side of the wire body (113) is in contact with the outer side of the tensioning rod (112).
7. The stranding device for power cable production according to claim 6, characterized in that: The outer side of the line body (113) is provided with a wire arranging cavity (114), the outer side of the line body (113) is in contact with the inner surface of the wire arranging cavity (114), one end of the bottom of the wire arranging cavity (114) is provided with a guide plate (115), one end of the bottom of the wire arranging cavity (114) is fixedly connected with the outer side of the guide plate (115), and one end of the guide plate (115) is fixedly connected with the inner side of the main frame (11).
8. The stranding apparatus for power cable production of claim 1, wherein: One end of the inner side of the main frame (11) is provided with a telescopic rod three (116), one end of the inner side of the main frame (11) is fixedly connected with the outer side of the telescopic rod three (116) in penetration, the other end of the telescopic rod three (116) is fixedly connected with one end of the bottom of the rectangular frame (12), the top side of the rectangular frame (12) is provided with a telescopic rod one (17), the top side of the rectangular frame (12) is fixedly connected with one end of the side of the telescopic rod one (17), and one end of the telescopic rod one (17) is fixedly connected with the top side of the inner plate (14).