Copper-aluminum composite pole pouring type forming equipment

The automated process of the copper-aluminum composite electrode casting molding equipment has solved the problems of cumbersome installation and easy damage of copper-aluminum electrodes, and achieved efficient copper-aluminum bonding and improved material utilization.

CN223743851UActive Publication Date: 2025-12-30NINGBO ZHENYU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422836106.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-12-30
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing copper-aluminum electrode installation process for batteries is cumbersome and prone to damage, resulting in low material utilization and inconvenience in the production process.

Method used

The equipment uses a copper-aluminum composite pole casting molding process, which includes a feeding component, a composite component, a leveling machine, a grinding component, and a unloading component. It achieves efficient bonding and molding of copper and aluminum through an automated process, and uses a heating device and a casting mold to form a closed mold cavity for heating and cooling molding.

Benefits of technology

It enables automated one-piece molding of copper and aluminum electrodes, improving material utilization, simplifying the production process, and avoiding the problem of weak copper-aluminum joints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses copper-aluminum composite pole pouring type forming equipment which comprises a feeding assembly and a composite assembly, the feeding assembly comprises a discharging winding drum, and a first material of the discharging winding drum passes through the composite assembly to achieve copper-aluminum installation; the composite assembly comprises a pouring mold, and a product is formed after the first material is heated and the second material is poured through the pouring mold. A leveling machine is further arranged between the feeding assembly and the compounding assembly, a first channel is formed in the leveling machine, a plurality of rollers which are linearly arranged in the same direction in the first material moving direction are arranged on the upper side and the lower side of the first channel correspondingly, and a second channel for the first material to move is formed between the upper roller and the lower roller. The copper-aluminum electrode column forming machine works in a full-automatic mode, an existing copper-aluminum electrode column can be optimized and integrally formed, the utilization rate of materials can be increased, and the production process can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to battery accessories automatic production technical field, concretely relates to a copper aluminium composite pole pouring type forming equipment. BACKGROUND

[0002] The electrode of the battery is mostly fused together by high temperature and pressure through copper and aluminium, forms fixed blank shape, so that subsequent production uses, and the existing mostly manual feeding carries out hot pressing installation, and the installation step is complicated, and is easily damaged at the pressing station, therefore, it is very important to obtain a pouring type copper aluminium installation structure overcoming the above-mentioned defects. UTILITARY MODEL CONTENTS

[0003] In order to solve at least one of the above technical problems, the utility model provides a copper aluminium composite pole pouring type forming equipment, including feeding assembly and composite component, the feeding assembly includes the material discharge reel, and the first material of material discharge reel is through the composite component realizes copper aluminium installation;

[0004] The pouring mold 201 and the heating device are distributed up and down, when the pouring mold 201 and the forming surface of the first material 801 are in contact, the closed mold cavity for filling the second material is formed between the pouring mold 201 and the forming surface of the first material 801, so that the heating device heats the first material 801 at the pouring mold 201 and the second material in the closed mold cavity, and after cooling, the forming surface of the first material 801 is formed into a block.

[0005] Through the above technical scheme, the utility model is fully automatic, can optimize the existing copper aluminium electrode pole integrated forming, can improve the utilization of materials and improve the production process.

[0006] Among them, the leveling machine is further arranged between the feeding assembly and the composite component, the first channel is formed on the leveling machine, a plurality of linearly arranged rollers consistent with the first material moving direction are arranged on the upper and lower sides of the first channel, and the second channel for the first material movement is formed between the upper and lower rollers.

[0007] Among them, the polishing assembly is further arranged between the feeding assembly and the composite component, the polishing assembly includes the fifth lifting driving device and the polishing head fixed on the end of the fifth lifting driving device to polish the surface oxidation layer of the first material, so as to provide better conditions for melting.

[0008] The feeding assembly comprises a first feeding roller on which the first material is wound, a first support fixed with a first motor, and a second support fixed with a second motor.

[0009] The composite assembly comprises a first rack, and a third channel is formed in the first rack.

[0010] The second feeding assembly comprises a third lifting driving device, a pouring mold fixed to the output end of the third lifting driving device, a pouring cavity formed in the pouring mold, a sixth lifting driving device, and a pouring head fixed to the output end of the sixth lifting driving device.

[0011] The collecting frame is arranged below the feeding assembly to collect the finished product.

[0012] The first material is wound on the feeding roller, the first motor drives the feeding roller to rotate to feed the material, the second motor drives the winding roller to rotate to collect the waste material, the first material passes through the upper and lower two misaligned rollers of the leveling machine to be straightened and leveled, the flatness of the copper block is satisfied, then the first material enters the polishing assembly, the polishing head is pushed out by the fifth lifting driving device, the oxidation film at the corresponding position of the first material is polished, then the hot melting head is heated, or the pouring mold is heated, then the composite assembly pours and feeds the second material (aluminum block), at this time, the composite assembly is pressed, air can be isolated on the composite assembly, the copper-aluminum combination is not firm, the copper block is heated to 400-450 DEG C, and the liquid aluminum is poured and pressed to form a product shape, and the product is demolded after cooling and forming, the poured and formed copper strip is sent through the feeding assembly, the copper block shape is punched by the punching head, and the product is formed.

[0013] The milling cutter can mill the upper surface (3-2 milling surface) of the copper block by 0.1 thickness, and the oxidation layer on the surface of the copper block is removed to ensure that the copper surface is firm and clean.

[0014] The pouring mold comprises a pouring cavity and a pouring runner communicated with the pouring cavity, the output end of the sixth lifting driving device is fixed with the pouring head, and the pouring head is inserted into the pouring runner to pour the second material into the pouring cavity.

[0015] Compared with the prior art, the utility model has the advantages that the utility model simple structure can realize the automatic production of product. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is cross section schematic view of the utility model;

[0017] Figure 2 It is finished product perspective view;

[0018] Reference signs:

[0019] 1- feeding assembly; 101 feeding reel; 102 first support; 2- composite assembly; 201 pouring mold; 202 first rack; 203 third channel; 204 third lifting driving device; 205 pouring cavity; 206 sixth lifting driving device; 207 pouring head; 3- leveling machine; 301 first channel; 302 roller; 303 second channel; 401- fifth lifting driving device; 402 polishing head; 403 second rack; 501- fourth lifting driving device; 502- material punching head; 503 third rack; 601- winding drum; 602 second support; 7- collection frame; 801 first material; 802 second material; 9 heating device; 10 die hole; 11 die cutting die. DETAILED DESCRIPTION

[0020] In order to make the person skilled in the art better understand the utility model, so that the scope of protection of the utility model is more clearly limited, the utility model is described in detail below according to some specific embodiments of the utility model. It should be noted that the following is only some specific embodiments of the utility model concept, and only a part of the embodiments of the utility model, and the specific and direct description of the related structure is only for the convenience of understanding the utility model, and each specific feature does not limit the implementation range of the utility model directly and directly.

[0021] With reference to the drawings, the utility model adopts the following technical scheme, a copper-aluminum composite pole pouring type forming equipment, including feeding assembly 1 and composite assembly 2, the feeding assembly 1 includes the feeding reel 101, and the first material 801 of the feeding reel 101 is through the composite assembly 2 realizes copper-aluminum installation;Specifically, the composite assembly 2 includes pouring mold 201 and heating device in up-down distribution, the first material 801 is heated by heating device, and after pouring the second material in the closed die cavity formed between the pouring mold 201 and the forming surface of the first material 801, the blocky material 802 is formed by the composite of the first material 801 by pressurizing and cooling;Wherein, the first material 801 is copper strip, the second material is aluminum liquid, and the blocky material 802 is aluminum block.

[0022] Through the technical scheme, the utility model discloses a full-automatic work, can optimize the integrated forming of the existing copper-aluminum electrode post, can promote the utilization of material, and improves the production process.

[0023] Wherein, the leveling machine 3 is arranged between the feeding assembly 1 and the composite assembly 2, the first channel 301 is formed on the leveling machine 3, a plurality of linearly arranged rollers 302 consistent with the moving direction of the first material 801 are arranged on the upper and lower sides of the first channel 301, and the second channel 303 for the movement of the first material 801 is formed between the upper and lower rollers 302.

[0024] Wherein, the polishing assembly is arranged between the feeding assembly 1 and the composite assembly 2, the polishing assembly comprises a second rack 403, a fifth lifting driving device 401, a rotary driving device and a lifting driving device polishing head 402, the fifth lifting driving device 401 is fixed on the second rack 403, the rotary driving device is installed on the telescopic rod of the fifth lifting driving device 401, the polishing head 402 is installed on the rotary part of the rotary driving device, or the rotary driving device is fixed on the second rack 403, the fifth lifting driving device 401 is installed on the rotary part of the rotary driving device, and the polishing head 402 is installed on the telescopic rod of the fifth lifting driving device 401. When the fifth lifting driving device 401 drives the polishing head 402 to contact the forming surface of the first material 801, the rotary driving device drives the polishing head 402 to rotate, so that the surface oxidation layer of the first material 801 is polished, so as to provide better conditions for melting.

[0025] Further comprising a discharging assembly, the discharging assembly comprises a fourth lifting driving device 501, a punching head 502 fixed on the fourth lifting driving device 501, and a punching concave die 11 located below the punching head, the punching concave die 11 is provided with a concave die hole 10 matched with the shape of the punching head, the concave die hole 10 is communicated with the discharging channel below, and the structure of the punching head 502 is consistent with that of the pouring mold.

[0026] Further comprising a third rack 503, and the fourth lifting driving device 501 is fixed on the third rack 503.

[0027] The composite assembly 2 comprises a first rack 202, and a third channel 203 is formed in the first rack 202.

[0028] The third lifting driving device 204 is fixed with the pouring mold 201, the pouring cavity 205 is formed in the pouring mold 201, and the pouring cavity 205 is formed between the bottom surface of the pouring mold 201 and the forming surface of the first material 801 after the bottom surface of the pouring mold 201 is in contact with the forming surface of the first material 801; the sixth lifting driving device 206 is fixed with the pouring head 207, and the pouring head 207 injects the second material.

[0029] The collecting frame 7 is arranged below the discharging assembly to collect finished products.

[0030] The first material 801 is wound on the discharging roller 101, then the first motor drives the discharging roller 101 to rotate to discharge, the second motor drives the winding roller 601 to rotate to collect waste materials, the first material 801 is first straightened and leveled by the upper and lower two misaligned rollers 302 of the leveling machine 3, so that the flatness of the first material 801, that is, the copper block, is satisfied, then the first material 801 enters the polishing assembly, the polishing head 402 is driven to rotate by the rotating driving device after the fifth lifting driving device 401 works to push out the polishing head 402, so as to polish the oxidation film at the corresponding position of the first material 801, the heating device, such as a heating piece or a heating pipe, is installed at the corresponding position of the workbench surface of the first rack 202 or the inside of the workbench surface, and the heating position can be slightly larger than the cross-sectional area of the first material and the pouring mold, then the composite assembly pours and feeds the second material 802, that is, the aluminum block, at this time, the pressing is performed, the air can be isolated on the composite assembly 2, the copper-aluminum combination is not firm, the copper block is heated to 400-450 DEG C, and the liquid aluminum is poured and formed into a product shape, and the product is demolded after cooling and forming, the poured and formed copper strip is sent through the discharging assembly, the copper block shape is punched by the punching head, and the product is formed.

[0031] The polishing head 402 can be a milling cutter to mill the copper block upper surface 3-2 by 0.1 thickness, or the polishing head 402 can also be other known polishing heads, and the oxidation layer on the surface of the copper block is removed to ensure that the copper surface is firm and clean without oxidation and dirt; each lifting driving device can be a cylinder, a servo sliding table or an electric cylinder, and the rotating driving device is generally an electric motor.

[0032] The pouring mold 201 is provided with a pouring cavity 205 and a pouring runner communicated with the pouring cavity, and a pouring head 207 fixed to an output end of the sixth lifting driving device 206 is inserted into the pouring runner to pour the second material 802 into the pouring cavity 205.

[0033] Compared with the prior art, the utility model has the advantages of simple structure and automatic production of products.

[0034] The term "comprising" or any other similar term is intended to encompass the inclusion of one or more elements, steps, integers, or events without precluding the inclusion of other elements, steps, integers, or events not expressly mentioned. The term "comprising" is intended to mean "including, but not limited to".

[0035] In the description of the utility model, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and other terms indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings, which is merely for the convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0036] So far, the technical scheme of the utility model has been described in combination with the preferred embodiments shown in the drawings, but those skilled in the art can easily understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Those skilled in the art can make equivalent changes or replacements to the related technical features without deviating from the principles of the utility model, and the technical schemes after the changes or replacements will all fall within the protection scope of the utility model.

Claims

1. A copper-aluminum composite post casting forming equipment, characterized in that: The application relates to a copper-aluminum composite material manufacturing device, which comprises a feeding assembly (1) and a composite assembly (2), the feeding assembly (1) comprises a feeding roller (101), and the first material (801) of the feeding roller (101) passes through the composite assembly (2) to realize copper-aluminum mounting; the composite assembly (2) comprises a pouring mold (201) and a heating device which are arranged in a vertical mode, when the pouring mold (201) is in contact with the forming surface of the first material (801), an enclosed mold cavity for filling the second material is formed between the pouring mold (201) and the forming surface of the first material (801), and the heating device heats the first material (801) at the pouring mold (201) and the second material in the enclosed mold cavity and then cools to make the forming surface of the first material (801) form a block.

2. The copper-aluminum composite post cast forming apparatus according to claim 1, characterized in that, A leveling machine (3) is further arranged between the feeding assembly (1) and the composite assembly (2), a first channel (301) is formed in the leveling machine (3), and a plurality of linearly arranged rollers (302) which are consistent with the moving direction of the first material (801) are arranged on the upper side and the lower side of the first channel (301); and a second channel (303) for moving the first material (801) is formed between the upper and lower rollers (302).

3. The copper-aluminum composite post cast forming apparatus according to claim 1, characterized in that: A polishing assembly is further arranged between the feeding assembly (1) and the composite assembly (2), and the polishing assembly comprises a rotatable polishing head (402) for polishing the surface oxide layer of the first material (801).

4. The copper-aluminum composite post cast forming apparatus according to claim 3, characterized in that: The polishing assembly further comprises a second rack (403), a fifth lifting driving device (401) and a rotating driving device; the fifth lifting driving device (401) is fixed on the second rack (403), the rotating driving device is installed on the telescopic rod of the fifth lifting driving device (401), the polishing head (402) is installed on the rotating part of the rotating driving device, or the rotating driving device is fixed on the second rack (403), the fifth lifting driving device (401) is installed on the rotating part of the rotating driving device, and the polishing head (402) is installed on the telescopic rod of the fifth lifting driving device (401).

5. The copper-aluminum composite post cast forming apparatus of claim 1, wherein: The application further relates to a discharging assembly, which comprises a fourth lifting driving device (501), a punching head (502) fixed on the fourth lifting driving device (501) and a punching concave die (11) located below the punching head, the punching concave die (11) is provided with a die hole (10) matched with the shape of the punching head, and the structure of the punching head (502) is consistent with that of the pouring mold (201).

6. The copper-aluminum composite post cast forming apparatus of claim 1, wherein: The composite assembly (2) comprises a first rack (202), and a third channel (203) is formed in the first rack (202).

7. The copper-aluminum composite post cast forming apparatus of claim 6, wherein: The application further relates to a third lifting driving device (204), and the output end of the third lifting driving device (204) is fixed with the pouring mold (201), and the pouring mold (201) is provided with a pouring cavity (205) and a pouring runner communicated with the pouring cavity.

8. The copper-aluminum composite post cast forming apparatus of claim 7, wherein: The third lifting driving device (204) and the sixth lifting driving device (206) are further included, and an output end of the sixth lifting driving device (206) is fixed with a pouring head (207) which is inserted into a pouring runner to pour the second material (802) into the pouring cavity (205).

9. The copper-aluminum composite stud cast molding apparatus according to claim 5, characterized in that: A collecting frame (7) below the die hole (10) is further included, and the collecting frame (7) is arranged below the blanking assembly to collect finished products.

10. The copper-aluminum composite post cast forming apparatus of claim 1, wherein: The feeding assembly (1) comprises a feeding roller (101), and the first material (801) is wound on the feeding roller (101).