Round compression molding solid-state fermentation production device for fermented tea

By improving the extrusion mode of the tea extrusion device and utilizing the cooperation of hydraulic rods, push plates, sliders, and protrusions, the problem of inconvenient removal caused by the small gap between the mold and the tea cake was solved, realizing convenient separation and efficient discharge of the tea cake.

CN223745675UActive Publication Date: 2026-01-02YUNNAN TONGCHANG TEA CO LTD
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Patent Information

Application Number
CN202520076240.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-02
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing tea extrusion devices have a small gap between the mold and the tea cake after extrusion, making it inconvenient to remove and affecting processing efficiency.

Method used

The circular compression molding solid fermentation production device uses a hydraulic rod to drive the extrusion assembly to extrude tea leaves from bottom to top. The tea cake is separated and discharged by the cooperation of the push plate, slider and protrusion, which improves the extrusion mode.

Benefits of technology

This technology enables convenient separation and efficient discharge of tea cakes, thus improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tea processing, and discloses a fermented tea round type compression molding solid state fermentation production device which comprises a support, a hydraulic rod is installed at the bottom end of the inner wall of the support, an extrusion assembly is arranged on the inner wall of the support, and a sealing assembly is arranged at the top end, close to the extrusion assembly, of the inner wall of the support. A discharging assembly is arranged at the front end of the support, the extrusion assembly comprises an extrusion plate, the bottom end of the extrusion plate is fixedly connected to the top end of an output shaft of a hydraulic rod, a push plate is slidably connected to the outer wall of the output shaft of the hydraulic rod, the sealing assembly comprises a top plate, and the top end of the top plate is fixedly connected to the top end of the inner wall of the support. According to the tea cake separating device, the whole device is changed into an extrusion mode from bottom to top, after extrusion is completed, when the push plate moves downwards to reset, a tea cake at the top end of the push plate can be blocked by the protruding block and cannot move downwards, and therefore the tea cake can be separated, and the whole device is convenient to use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tea processing field especially, relate to a kind of round tight pressing plastic solid fermentation production device of fermented tea. BACKGROUND

[0002] Tea, it is a kind of widely drunk beverage, has long history and rich cultural connotation, tea is picked after completion, generally needs to be processed by multiple processes before being taken to eat, in the processing process, generally needs to be extruded into tea cake, and then it is placed fermentation.

[0003] The existing tea extrusion device is generally extruded from top to bottom by hydraulic machine when in use to force the internal tea to gather into shape, in this process, the operator generally manually takes out the tea inside the mold, and then another group of raw materials is placed inside the mold, since the pressure is large when extruding, so the gap between the raw materials and the inside of the mold can be small, so it is relatively inconvenient when taking out, therefore a kind of round tight pressing plastic solid fermentation production device of fermented tea is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a kind of round tight pressing plastic solid fermentation production device of fermented tea, to improve the problem of "small gap between mold and tea cake after extrusion, relatively inconvenient when taking out" in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of round tight pressing plastic solid fermentation production device of fermented tea, including support, the bottom end of the inner wall of the support is equipped with hydraulic rod, the inner wall of the support is provided with extrusion assembly, the top end of the inner wall of the support is provided with closed assembly close to extrusion assembly, the front end of the support is provided with discharge assembly, the extrusion assembly includes extrusion plate, the bottom end of the extrusion plate is fixedly connected at the top end of the output shaft of hydraulic rod, the outer wall of the output shaft of hydraulic rod is slidably connected with push plate, the closed assembly includes top plate, the top end of the top plate is fixedly connected at the top end of the inner wall of the support, the inner wall of the support is slidably connected with slide plate.

[0006] As a further description of the above technical scheme:

[0007] The extrusion assembly further includes pull spring, the top end of the pull spring is fixedly connected at the bottom end of the extrusion plate, and the bottom end of the pull spring is fixedly connected at the top end of the push plate.

[0008] As a further description of the above technical scheme:

[0009] The top end of the extrusion plate is slidably connected with sliding block, the right end of the sliding block is fixedly connected with return spring, and the right end of the return spring is fixedly connected to the inner wall of the discharging groove.

[0010] As a further description of the above technical solutions:

[0011] The sliding block is arranged in an L shape, and the top end and the bottom end of the sliding block are provided with inclined surfaces.

[0012] As a further description of the above technical solutions:

[0013] The closed assembly further comprises a front closing plate fixedly connected to the inner wall of the sliding plate, and the outer wall of the top plate is fixedly connected with a side closing plate, and the side closing plate and the front closing plate are matched.

[0014] As a further description of the above technical solutions:

[0015] The inner wall of the bracket is fixedly connected with a protruding block, and the protruding block is arranged in a trapezoidal shape.

[0016] As a further description of the above technical solutions:

[0017] The discharging assembly comprises a guide plate, the front end of the guide plate is fixedly connected to the rear end of the sliding plate, the inner wall of the bracket is slidingly connected with a pushing plate near the front end of the guide plate, and the rear end of the pushing plate is fixedly connected with a sliding rod.

[0018] As a further description of the above technical solutions:

[0019] The inner wall of the guide plate is provided with an inclined groove, the sliding rod slides in the inner wall of the inclined groove, and the front end of the bracket is fixedly connected with a discharging plate.

[0020] The utility model has the advantages of the following beneficial effects:

[0021] 1、the utility model discloses, through changing the whole device to the extrusion mode from bottom to top, when extruding is completed, the tea cake of the top end of the push plate is blocked and cannot move downward when moving downward and resetting, so that the separation of the tea cake can be realized, and the whole device is convenient to use.

[0022] 2、the utility model discloses, through setting up the discharging assembly, when extruding is completed, the sliding plate also moves downward and resets under the action of gravity when the extruding assembly resets, so that the pushing plate can be driven forward by the guide plate to push the tea cake and make it leave the device from the discharging plate, and the whole device has high processing efficiency when continuously processing. DRAWINGS

[0023] Figure 1 It is a three-dimensional structure schematic view of the whole device in the utility model;

[0024] Figure 2 It is a three-dimensional structure sectional split schematic view of the extruding assembly in the utility model;

[0025] Figure 3 For the utility model Figure 2 The enlarged schematic view of the stereoscopic structure of part A;

[0026] Figure 4 For the utility model

[0027] Figure 5 For the utility model

[0028] Legend:

[0029] 1, support; 2, hydraulic rod; 3, extrusion assembly; 31, push plate; 32, extrusion plate; 33, discharging groove; 34, pulling spring; 35, sliding block; 36, reset spring; 4, closed assembly; 41, sliding plate; 42, front closed plate; 43, protruding block; 44, top plate; 45, side closed plate; 5, discharging assembly; 51, discharging plate; 52, guide plate; 53, inclined groove; 54, sliding rod; 55, pushing plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] With reference to Figure 1 , Figure 2 and Figure 4 , one embodiment provided by the utility model: a kind of round tight pressing shaping solid state fermentation production device of fermented tea, including support 1 for supporting overall device, the bottom end of the inner wall of support 1 is equipped with hydraulic rod 2 for driving extrusion assembly 3 to move, the inner wall of support 1 is provided with extrusion assembly 3 for extruding raw materials, the top end of the inner wall of support 1 is provided with closed assembly 4 for forming closed cavity, the front end of support 1 is provided with discharging assembly 5 for discharging tea cake extruded into shape, extrusion assembly 3 includes extrusion plate 32 for directly extruding raw materials, the bottom end of extrusion plate 32 is fixedly connected at the top end of hydraulic rod 2 output shaft, by starting hydraulic rod 2, extrusion plate 32 can be driven to move upwards, the outer wall of hydraulic rod 2 output shaft is slidably connected with push plate 31 for driving closed assembly 4, closed assembly 4 includes top plate 44 for extruding the top end of raw materials, the top end of top plate 44 is fixedly connected at the top end of the inner wall of support 1, the inner wall of support 1 is slidably connected with sliding plate 41 for driving front closed plate 42 to move.

[0032] With reference to Figure 2- Figure 4 The extrusion assembly 3 further comprises a pulling spring 34 for driving the push plate 31 to move, the top end of the pulling spring 34 is fixedly connected to the bottom end of the extrusion plate 32, the bottom end of the pulling spring 34 is fixedly connected to the top end of the push plate 31, when the extrusion plate 32 moves upward, the extrusion plate 32 will pull the push plate 31 to move upward through the pulling spring 34, the top end of the extrusion plate 32 is slidably connected with a sliding block 35 for extruding raw materials, the right end of the sliding block 35 is fixedly connected with a return spring 36 for pushing the sliding block 35, the right end of the return spring 36 is fixedly connected to the inner wall of the discharging groove 33, the return spring 36 will always push the sliding block 35 outward, the sliding block 35 is provided in an L shape, the top end and the bottom end of the sliding block 35 are both provided with an inclined surface, when the inclined surface of the sliding block 35 is extruded, the sliding block 35 will be forced to move rightward, the closed assembly 4 further comprises a front closing plate 42 for constituting a closed cavity, the front closing plate 42 is fixedly connected to the inner wall of the sliding plate 41, the outer wall of the top plate 44 is fixedly connected with a side closing plate 45 for closing the side of the front closing plate 42, the side closing plate 45 is matched with the front closing plate 42, two groups of front closing plates 42 and two groups of side closing plates 45 are combined with each other to constitute a complete closed cavity, the inner wall of the support 1 is fixedly connected with a protrusion 43 for blocking tea cakes, the protrusion 43 is provided in a trapezoidal shape, when the sliding block 35 contacts the protrusion 43 from bottom to top, the protrusion 43 will extrude the inclined surface at the top end of the sliding block 35 through the inclined surface to force it to move rightward.

[0033] Referring to Figure 1 - Figure 3 The discharging assembly 5 comprises a guide plate 52 for guiding the sliding rod 54 to move, the front end of the guide plate 52 is fixedly connected to the rear end of the sliding plate 41, the inner wall of the support 1 is slidably connected with a pushing plate 55 near the front end of the guide plate 52 for pushing tea cakes, the rear end of the pushing plate 55 is fixedly connected with a sliding rod 54 for driving the pushing plate 55 to move, the inner wall of the guide plate 52 is provided with an inclined groove 53 for guiding the sliding rod 54 to move, the sliding rod 54 slides in the inner wall of the inclined groove 53, when the guide plate 52 moves up and down, it will drive the sliding rod 54 to move forward and backward through the inclined groove 53, the front end of the support 1 is fixedly connected with a discharging plate 51 for guiding tea cakes to be discharged.

[0034] Working principle: in the initial state, the extrusion assembly 3 is located at the bottom of the support 1, the sliding plate 41 in the sealing assembly 4 is located at the bottom position under the action of gravity, at this time, the wrapped tea raw materials can be put into the material feeding groove 33, then the hydraulic rod 2 can be started, the output shaft of the hydraulic rod 2 pushes the extrusion plate 32 to move upwards, when the extrusion plate 32 moves upwards, the spring 34 is pulled to pull the push plate 31 to move upwards synchronously, at the same time, the slider 35 at the top of the extrusion plate 32 also moves upwards synchronously, when the slider 35 contacts the protrusion 43 from bottom to top, the protrusion 43 extrudes the inclined surface at the top of the slider 35 through the inclined surface, so that the slider 35 moves inward, so that the extrusion plate 32 can smoothly pass through the protrusion 43 and continue to move upwards, at the same time, the push plate 31 pushes the sliding plate 41 to move upwards, the sliding plate 41 drives the front sealing plate 42 to move upwards synchronously, finally, the front sealing plate 42, the top plate 44 and the side sealing plate 45 can be combined into a complete cavity, with the continuous movement of the push plate 31, the extrusion of the raw materials can be completed.

[0035] When the extrusion is completed, the hydraulic rod 2 drives the extrusion plate 32 to move downwards to reset, the push plate 31 also moves downwards, the sliding plate 41 also moves downwards to reset under the action of gravity, at this time, the sliders 35 on both sides of the push plate 31 move inward due to the extrusion of the inclined surface, so that the extrusion plate 32 can pass through the protrusion 43, but the tea cake at the top of the extrusion plate 32 is pressed flat, so it is blocked by the protrusion 43 and cannot move downwards, so as to realize the separation of the tea cake and the push plate 31.

[0036] When the sliding plate 41 moves upwards, the guide plate 52 moves upwards synchronously, the guide plate 52 moves upwards to extrude the sliding rod 54 through the inclined groove 53, so that the sliding rod 54 moves backwards, when the sliding plate 41 moves downwards to reset, the guide plate 52 also moves downwards synchronously, at this time, the guide plate 52 extrudes the sliding rod 54 through the inclined groove 53 to drive the material pushing plate 55 to move forwards to push out the tea cake, if the gravity of the sliding plate 41 is not enough to drive the guide plate 52 to move, a spring can be added between the sliding plate 41 and the inner wall of the support 1 to push the sliding plate 41 to move.

[0037] Finally, it should be pointed out that the above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced equivalently, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A circular tight compression shaping solid state fermentation production device for fermented tea, comprising a support (1), characterized in that: The bottom end of the inner wall of the support (1) is provided with a hydraulic rod (2), the inner wall of the support (1) is provided with an extrusion assembly (3), the top end of the inner wall of the support (1) is provided with a closing assembly (4) close to the extrusion assembly (3), and the front end of the support (1) is provided with a discharging assembly (5).

2. The device for producing round compact shaped solid state fermentation of fermented tea according to claim 1, characterized in that: The extrusion assembly (3) further comprises a pulling spring (34), the top end of the pulling spring (34) is fixedly connected to the bottom end of the extrusion plate (32), and the bottom end of the pulling spring (34) is fixedly connected to the top end of the push plate (31).

3. The device for producing round compact shaped solid state fermentation of fermented tea according to claim 1, characterized in that: The top end of the extrusion plate (32) is slidably connected with a sliding block (35), the right end of the sliding block (35) is fixedly connected with a return spring (36), and the right end of the return spring (36) is fixedly connected to the inner wall of the discharging groove (33).

4. The device for producing round compact shaped solid state fermentation of fermented tea according to claim 3, characterized in that: The sliding block (35) is provided in an L shape, and the top end and the bottom end of the sliding block (35) are provided with inclined surfaces.

5. The device for producing round compact shaped solid state fermentation of fermented tea according to claim 1, characterized in that: The closing assembly (4) further comprises a front closing plate (42), the front closing plate (42) is fixedly connected to the inner wall of the sliding plate (41), the outer wall of the top plate (44) is fixedly connected with a side closing plate (45), and the side closing plate (45) is matched with the front closing plate (42).

6. The device for producing round compact shaped solid state fermentation of fermented tea according to claim 1, characterized in that: The inner wall of the support (1) is fixedly connected with a protruding block (43), and the protruding block (43) is provided in a trapezoidal shape.

7. The device for producing round compact shaped solid state fermentation of fermented tea according to claim 1, characterized in that: The discharging assembly (5) comprises a guide plate (52), the front end of the guide plate (52) is fixedly connected to the rear end of the sliding plate (41), the inner wall of the support (1) is slidably connected with a pushing plate (55) close to the front end of the guide plate (52), and the rear end of the pushing plate (55) is fixedly connected with a sliding rod (54).

8. The device for producing round-shaped compacted and molded solid-state fermented tea by fermentation according to claim 7, characterized in that: The inner wall of the guide plate (52) is provided with an inclined groove (53), the sliding rod (54) slides in the inner wall of the inclined groove (53), and the front end of the support (1) is fixedly connected with a discharging plate (51). The inner wall of the guide plate (52) is provided with an inclined groove (53), the sliding rod (54) slides in the inner wall of the inclined groove (53), and the front end of the support (1) is fixedly connected with a discharging plate (51).