Black tea fermentation device

By designing a black tea fermentation device with multiple heating chambers and a rotating drum, the simultaneous fermentation of various black teas is achieved. The gear transmission and steel cable system facilitate the removal of the black tea, solving the problems of low efficiency and inconvenient unloading in the existing technology, and improving the working efficiency and practicality of the black tea fermentation device.

CN223745678UActive Publication Date: 2026-01-02PINGLI COUNTY MAPANSHAN ECOLOGICAL AGRICULTURE SIGHTSEEING PARK CO LTD
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Patent Information

Application Number
CN202520276868.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-01-02
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing black tea fermentation equipment can only process one type of black tea at a time, resulting in low work efficiency. Furthermore, the fermented black tea is difficult to remove from the horizontally structured fermentation tank, leading to inconvenience in unloading.

Method used

A black tea fermentation device was designed, comprising multiple heating chambers and a rotating drum. It enables the simultaneous fermentation of various types of black tea through a gear transmission system. A self-locking forward and reverse motor and a steel cable system facilitate the removal of the fermented black tea. A concave seat and mounting shaft structure improve the ease of unloading.

Benefits of technology

This technology enables the simultaneous fermentation of various types of black tea, improving work efficiency and simplifying the unloading process of fermented black tea, thus enhancing the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a black tea fermentation device which comprises a frame covering cover, a fermentation box is arranged in a frame, a plurality of groups of heating cavities are formed in the fermentation box, rotating cylinders penetrate through the interiors of the heating cavities through bearings, an electric control box is installed on one side of the frame, and a plurality of heating cylinders are installed on the other side of the frame. A control panel and a synchronous controller are mounted in the electric control box, a concave seat is mounted on the inner bottom surface of the frame, a mounting shaft is mounted in the concave seat through a bearing, a supporting plate fixedly sleeves the side wall of the mounting shaft, and the upper end of the supporting plate is fixedly connected with the lower part of the fermentation box; and electric heaters are installed on the inner walls of the multiple sets of heating cavities correspondingly, and discharging pipes fixedly penetrate through one ends of the multiple sets of rotating cylinders correspondingly. The black tea fermentation device has the beneficial effects that the heating cavity and the rotating cylinder are adopted, and the heater and the rotating cylinder are arranged, so that various black tea can be fermented at the same time, and the working efficiency of the black tea fermentation device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of black tea fermentation, specifically, relate to black tea fermentation device. BACKGROUND

[0002] Black tea belongs to full fermentation tea, and its manufacturing process includes withering, rolling, fermentation, baking and re-cultivation, and can be mainly divided into congou black tea, black broken tea and small species black tea, and the black tea is rich in various nutritional elements such as carotene, vitamin A, calcium, phosphorus, magnesium and potassium, and components such as theaflavins and thearubigins are generated in the fermentation process, not only the aroma is enhanced, but also certain health benefits are provided, and the fermentation device is used to complete the fermentation treatment of black tea, and the actual use has the advantages of simple operation, stable result and good fermentation effect.

[0003] The prior art discloses application number: CN202120029494.1 a black tea fermentation device, the utility model, the black tea needs to be placed in the fermentation box to carry out the fermentation work, but this kind of mode can only ferment one kind of black tea at a time, and the fermentation of multiple black teas needs to be carried out in turn, so that the working efficiency of the utility model is not high, and simultaneously, the inner wall of the fermentation box is a horizontal structure, so that the fermented black tea in the fermentation box is difficult to remove, and the unloading work of the utility model is inconvenient.

[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENTS

[0005] (I) technical problems solved

[0006] In view of the deficiencies of the prior art, the utility model provides a black tea fermentation device, which has the advantages of being able to ferment multiple black teas at the same time and being able to facilitate the removal of fermented black tea, thereby solving the problems in the background art.

[0007] (II) technical scheme

[0008] In order to realize the above-mentioned advantages of being able to ferment multiple black teas at the same time and being able to facilitate the removal of fermented black tea, the utility model adopts the following specific technical scheme:

[0009] The black tea fermentation device, including frame and cover, the inside of the frame is provided with fermentation box, and the inside of the fermentation box is provided with multiple groups of heating cavities, and the inside of multiple groups of the heating cavities is penetrated by rotating cylinder through bearing, one side of the frame is installed with electric control box, and the inside of the electric control box is installed with control panel and synchronous controller, the inside bottom surface of the frame is installed with concave seat, and the inside of the concave seat is installed with mounting shaft through bearing, and the side wall of the mounting shaft is fixedly sleeved with support plate, the upper end of the support plate is fixedly connected with the lower part of the fermentation box, the inner wall of multiple groups of the heating cavities is installed with electric heater, one end of multiple groups of the rotating cylinder is fixedly penetrated with discharge pipe, and one end of multiple groups of the discharge pipe is installed with plug valve, the other end of multiple groups of the rotating cylinder is penetrated with connecting shaft through bearing, the side wall of multiple groups of the connecting shaft is installed with stirring blade, one end side wall of multiple groups of the connecting shaft is fixedly sleeved with driven gear, one side of the cover is installed with driving motor, and the output end of the driving motor is sleeved with main gear and push gear, the other end side wall of multiple groups of the rotating cylinder is fixedly sleeved with sleeved gear.

[0010] Further, the main gear and multiple groups of the driven gear are engaged with each other.

[0011] Further, the push gear and multiple groups of the sleeved gear are engaged with each other.

[0012] Further, the upper part of the fermentation box is installed with two groups of lifting lugs, the upper part of the frame is installed with two groups of concave plates, and the end surface of two groups of the concave plates is installed with self-locking forward and reverse motor, and the output end of two groups of the self-locking forward and reverse motor is sleeved with winding disc, the side wall of two groups of the winding disc is woundly installed with steel cable, one end of two groups of the steel cable is respectively bolted with two groups of the lifting lugs, and two groups of the self-locking forward and reverse motor are electrically connected with the synchronous controller through electric wire.

[0013] Further, the winding directions of two groups of the steel cable are opposite.

[0014] Further, the control panel is electrically connected with the synchronous controller, multiple groups of the electric heater and the driving motor through electric wire.

[0015] Further, the lower part of the frame is installed with base.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the black tea fermentation device has the following beneficial effects:

[0018] (1), the utility model discloses a heating cavity and rotary cylinder are adopted, before actually using black tea fermentation device, first set up the wire hole in the inner wall of multiple heating cavities, guarantee the wire of multiple electric heaters connection can be electrically connected with control panel, then the gap between multiple wire holes and multiple wires is sealed using high temperature resistant glue, after that, multiple discharge pipes are used to put multiple black teas into the inside of multiple rotary cylinders respectively, then close multiple plug valves, then use control panel to make multiple electric heaters and drive motor work, the output end of drive motor can drive main gear and push gear to rotate, because main gear and multiple driven gears are engaged with each other, the rotating main gear can push multiple driven gears to rotate, and the rotating multiple driven gears can make multiple stirring blades rotate through multiple connecting shafts, and the rotating multiple stirring blades can stir multiple black teas, at the same time, because push gear and multiple sleeve gears are engaged with each other, the rotating push gear can push multiple sleeve gears to rotate, and the rotating multiple sleeve gears can drive multiple rotary cylinders to rotate, guarantee that multiple electric heaters can uniformly heat multiple rotary cylinders, through the setting of heater and rotary cylinder, multiple black teas can be fermented simultaneously, and the working efficiency of black tea fermentation device is improved.

[0019] (2), the utility model discloses a concave seat, mounting shaft and support plate are adopted, according to the above operation, multiple black teas are fermented in the inside of multiple rotary cylinders respectively, when one kind of black tea is fermented, use control panel, through synchronous controller, make the output end of two self-locking reversible motors rotate synchronously, at this moment, left one group of winding discs wind left one group of steel wires, and right one group of winding discs pay off right one group of steel wires, at the same time, the fermentation tank rotates clockwise with the mounting shaft as the central axis, when the inclination angle of the fermentation tank reaches the appropriate value, one group of plug valves can be opened and closed, then one kind of black tea can be discharged through the same side one group of discharge pipes, when this kind of black tea is discharged, control panel can be used to make the output end of two self-locking reversible motors rotate in the same direction reversely, at this moment, left one group of winding discs pay off left one group of steel wires, and right one group of winding discs wind right one group of steel wires, at the same time, the fermentation tank rotates counterclockwise with the mounting shaft as the central axis, when the fermentation tank resets, the fermentation work can be continued, through the setting of concave seat, mounting shaft and support plate, the fermented black tea can be removed conveniently, and the use practicality of black tea fermentation device is improved. ACCURATE DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creating laborious work.

[0021] Figure 1 It is the structure diagram of black tea fermentation device proposed by the utility model.

[0022] Figure 2 is the side view of the main gear and driven gear provided by the utility model;

[0023] Figure 3 is the perspective view of the winding disc provided by the utility model;

[0024] Figure 4 is the Figure 1 enlarged view of A in the middle;

[0025] Figure 5 is the Figure 1 enlarged view of B in the middle.

[0026] In the drawings:

[0027] 1, frame; 2, fermentation box; 3, heating cavity; 4, rotating cylinder; 5, concave seat; 6, mounting shaft; 7, support plate; 8, cover; 9, connecting shaft; 10, stirring blade; 11, discharge pipe; 12, plug valve; 13, electric heater; 14, driving motor; 15, main gear; 16, push gear; 17, driven gear; 18, sleeve gear; 19, concave plate; 20, self-locking reversible motor; 21, winding disc; 22, steel cable; 23, lifting lug. DETAILED DESCRIPTION

[0028] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operating principle of the embodiment, cooperate with reference to these contents, and the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to represent similar components.

[0029] According to the embodiment of the utility model, a black tea fermentation device is provided.

[0030] The utility model will be further illustrated by combining with the drawings and specific embodiments, such as Figures 1-5As shown, according to the black tea fermentation device of the utility model embodiment, including frame 1 and cover 8, the inside of frame 1 is provided with fermentation tank 2, and the inside of fermentation tank 2 is provided with multiple groups of heating cavities 3, and the inside of multiple groups of heating cavities 3 is all penetrated by rotating cylinder 4 through bearing, one side of frame 1 is installed with electric control box, and the inside of electric control box is installed with control panel and synchronous controller, the inside bottom surface of frame 1 is installed with concave seat 5, and the inside of concave seat 5 is installed with mounting shaft 6 through bearing, and the side wall of mounting shaft 6 is fixedly sleeved with support plate 7, the upper end of support plate 7 is fixedly connected with the lower part of fermentation tank 2, the inner wall of multiple groups of heating cavities 3 is all installed with electric heater 13, one end of multiple groups of rotating cylinder 4 is all fixedly penetrated with discharge pipe 11, and one end of multiple groups of discharge pipe 11 is all installed with plug valve 12, the other end of multiple groups of rotating cylinder 4 is all penetrated by connecting shaft 9 through bearing, the side wall of multiple groups of connecting shaft 9 is all installed with stirring blade 10, the side wall of one end of multiple groups of connecting shaft 9 is all fixedly sleeved with driven gear 17, one side of cover 8 is installed with driving motor 14, and the output end of driving motor 14 is all sleeved with main gear 15 and driving gear 16, the other end side wall of multiple groups of rotating cylinder 4 is all fixedly sleeved with sleeved gear 18, through the heater and rotating cylinder 4 set up, multiple black teas can be fermented simultaneously, and the working efficiency of the black tea fermentation device is improved.

[0031] In one embodiment, the main gear 15 and the multiple groups of driven gears 17 are meshed with each other, ensuring that the main gear 15 can drive the multiple groups of driven gears 17 to rotate.

[0032] In one embodiment, the driving gear 16 and the multiple groups of sleeved gears 18 are meshed with each other, ensuring that the driving gear 16 can drive the multiple groups of sleeved gears 18 to rotate.

[0033] In one embodiment, two groups of lifting lugs 23 are installed on the upper part of the fermentation tank 2, two groups of concave plates 19 are installed on the upper part of the frame 1, the end faces of the two groups of concave plates 19 are all installed with self-locking reversible motors 20, the output ends of the two groups of self-locking reversible motors 20 are all sleeved with winding discs 21, the side walls of the two groups of winding discs 21 are all wound with steel wires 22, one end of the two groups of steel wires 22 is respectively bolted with the two groups of lifting lugs 23, the two groups of self-locking reversible motors 20 are electrically connected with the synchronous controller through wires, the concave seat 5, the mounting shaft 6 and the support plate 7 are set up, which can facilitate the removal of the fermented black tea, and improve the use practicality of the black tea fermentation device.

[0034] In one embodiment, the winding directions of the two groups of steel wires 22 are opposite.

[0035] In one embodiment, the control panel is electrically connected with the synchronous controller, the multiple sets of electric heaters 13 and the driving motor 14 through wires, and the control panel control circuit can be realized through simple programming by those skilled in the art, which belongs to the common knowledge in the art and is only used without modification, so the control mode and the circuit connection are not described in detail.

[0036] In one embodiment, the lower part of the frame 1 is provided with a base.

[0037] Working principle:

[0038] Before the black tea fermentation device is actually used, the wire holes are opened in the inner walls of the multiple sets of heating cavities 3 to ensure that the wires connected with the multiple sets of electric heaters 13 can be electrically connected with the control panel, then the gaps between the multiple sets of wire holes and the multiple sets of wires are sealed with high-temperature resistant glue, then the multiple kinds of black tea are respectively put into the interiors of the multiple sets of rotating cylinders 4 through the multiple sets of discharge pipes 11, then the multiple sets of plug valves 12 are closed, then the multiple sets of electric heaters 13 and the driving motor 14 are made to work by using the control panel, the output end of the driving motor 14 can drive the main gear 15 and the driving gear 16 to rotate, since the main gear 15 and the multiple sets of driven gears 17 are mutually engaged, the rotating main gear 15 can drive the multiple sets of driven gears 17 to rotate, the rotating multiple sets of driven gears 17 can make the multiple sets of stirring blades 10 rotate through the multiple sets of connecting shafts 9, the rotating multiple sets of stirring blades 10 can stir the multiple kinds of black tea, at the same time, since the driving gear 16 and the multiple sets of sleeve gears 18 are mutually engaged, the rotating driving gear 16 can drive the multiple sets of sleeve gears 18 to rotate, the rotating multiple sets of sleeve gears 18 can drive the multiple sets of rotating cylinders 4 to rotate, which ensures that the multiple sets of electric heaters 13 can uniformly heat the multiple sets of rotating cylinders 4, through the set heaters and rotating cylinders 4, the multiple kinds of black tea can be fermented at the same time, which improves the working efficiency of the black tea fermentation device, at the same time, according to the above operation, the multiple kinds of black tea are respectively fermented in the interiors of the multiple sets of rotating cylinders 4, when the fermentation of one kind of black tea is completed, the output ends of the two sets of self-locking reversible motors 20 are made to synchronously rotate by using the control panel through the synchronous controller, at this time, the left set of winding discs 21 winds the left set of steel wires 22, the right set of winding discs 21 unwinds the right set of steel wires 22, at the same time, the fermentation tank 2 rotates clockwise with the mounting shaft 6 as the central axis, when the inclination angle of the fermentation tank 2 reaches a suitable value, one set of plug valves 12 can be opened and closed, then one kind of black tea can be discharged through the same side set of discharge pipes 11, when the discharge of this kind of black tea is completed, the output ends of the two sets of self-locking reversible motors 20 can be made to rotate in the same direction and in the opposite direction by using the control panel, at this time, the left set of winding discs 21 unwinds the left set of steel wires 22, the right set of winding discs 21 winds the right set of steel wires 22, at the same time, the fermentation tank 2 rotates counterclockwise with the mounting shaft 6 as the central axis, when the fermentation tank 2 is reset, the fermentation work can be continued, through the set concave seats 5, mounting shafts 6 and support plates 7, the fermented black tea can be conveniently removed, which improves the use practicability of the black tea fermentation device.

[0039] In the utility model, unless another explicit provision and limitation, the terms "mount", "set", "connect", "fix", "screw" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can indirectly connect through the intermediate medium, can be two element internal communication or two element's mutual action relation, unless another explicit limitation, for the ordinary skill in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0040] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A black tea fermentation apparatus, characterised in that, The utility model relates to a fermentation device, including frame (1) and cover (8), the inside of frame (1) is provided with fermentation tank (2), and the inside of fermentation tank (2) is provided with multiple groups of heating cavity (3), and the inside of multiple groups of heating cavity (3) is all through bearing and is penetrated with rotating cylinder (4), one side of frame (1) is installed with electric control box, and the inside of electric control box is installed with control panel and synchronous controller, the inside bottom surface of frame (1) is installed with concave seat (5), and the inside of concave seat (5) is installed with mounting shaft (6) through bearing, and the side wall of mounting shaft (6) is fixedly sleeved with support plate (7), the upper end of support plate (7) is fixedly connected with the lower part of fermentation tank (2), the inner wall of multiple groups of heating cavity (3) is installed with electric heater (13), one end of multiple groups of rotating cylinder (4) is all fixedly penetrated with discharge pipe (11), and one end of multiple groups of discharge pipe (11) is all installed with plug-in valve (12), the other end of multiple groups of rotating cylinder (4) is all penetrated with connecting shaft (9) through bearing, the side wall of multiple groups of connecting shaft (9) is all installed with stirring vane (10), one end side wall of multiple groups of connecting shaft (9) is all fixedly sleeved with driven gear (17), one side of cover (8) is installed with driving motor (14), and the output of driving motor (14) is all sleeved with main gear (15) and push gear (16), the other end side wall of multiple groups of rotating cylinder (4) is all fixedly sleeved with sleeve gear (18).

2. The black tea fermentation apparatus according to claim 1, wherein The main gear (15) and multiple groups of driven gears (17) are engaged with each other.

3. The black tea fermentation apparatus according to claim 1, wherein The push gear (16) and multiple groups of sleeve gears (18) are engaged with each other.

4. The black tea fermentation apparatus as claimed in claim 1, wherein, The upper part of the fermentation tank (2) is provided with two groups of lifting lugs (23), the upper part of the frame (1) is provided with two groups of concave plates (19), the end faces of the two groups of concave plates (19) are provided with self-locking forward and reverse motors (20), the output ends of the two groups of self-locking forward and reverse motors (20) are sleeved with winding discs (21), the side walls of the two groups of winding discs (21) are wound with steel wires (22), one ends of the two groups of steel wires (22) are respectively connected with the two groups of lifting lugs (23), and the two groups of self-locking forward and reverse motors (20) are electrically connected with the synchronous controller through wires.

5. The black tea fermentation apparatus according to claim 4, wherein The winding directions of the two groups of steel wires (22) are opposite.

6. The black tea fermentation apparatus as claimed in claim 1, wherein, The control panel is electrically connected with the synchronous controller, multiple groups of electric heaters (13) and driving motors (14) through wires.

7. The black tea fermentation apparatus according to claim 1, wherein The lower part of the frame (1) is provided with a base.

Citation Information

Patent Citations

  • Black tea fermentation device

    CN214126845U