Neutralization and dilution treatment mechanism used after whole fresh fruit enzymolysis and used for fruit grain processing

Abstract

The utility model relates to a neutralizing and diluting treatment mechanism after whole fresh fruit enzymolysis for fruit grain processing, which comprises a controller, a spraying mechanism, a neutralizing and diluting treatment tank and a conveying mechanism, and the conveying mechanism is arranged along the length direction of the neutralizing and diluting treatment tank and can circularly rotate relative to the neutralizing and diluting treatment tank; the conveying mechanism inclines upwards at an acute angle relative to the neutralizing and diluting treatment tank from the feeding end to the discharging end, the neutralizing and diluting treatment tank is provided with a pH sensor and a temperature sensor which are matched with each other, the spraying mechanism is located at the discharging end of the conveying mechanism and provided with a plurality of spraying heads, and starting of the spraying mechanism is controlled through an electric control valve. The pH sensor, the temperature sensor, a driving motor of the conveying mechanism and an electric control valve of the spraying mechanism are all electrically connected with the controller. The neutralization and dilution treatment mechanism is reasonable in structural design, is matched with a fresh fruit enzymolysis treatment process, can ensure the quality of raw materials at high quality, and gives consideration to both product quality and effective efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of fresh fruit whole fruit enzymatic hydrolysis after neutralization dilution processing mechanism for fruit granule processing, belong to fruit granule processing equipment technical field. BACKGROUND

[0002] The prior art citrus fruit granule processing production method is to peel and segment the citrus to obtain orange pieces, and then a series of treatments are performed to obtain fruit granules. For example, a Chinese invention patent with the authorization announcement number CN104366317B and the authorization announcement date of 20170616 discloses a citrus fruit granule processing production method, which is performed according to the following steps: (1) raw material pretreatment: placing the raw material orange pieces in a soaking pool and soaking them for 1-12 hours under acidic conditions;

[0003] (2) raw material cleaning: lifting the orange pieces pretreated in step (1) to an aeration type cleaning machine by a lifting mechanism, and installing a discharge device on the discharge port of the aeration type cleaning machine, which is composed of a box body and a rotatable wool roller arranged in the box body. The cleaned orange pieces are further removed from the wool roller to remove filamentous impurities;

[0004] (3) raw material flow channel alkali treatment: lifting the orange pieces cleaned in step (2) to an alkali treatment flow channel system by a lifting mechanism for alkali treatment;

[0005] (4) thermal separation: after the alkali-treated orange pieces are filtered to remove water, they are sent to a double-layered pot with stirring for thermal separation. After the orange pieces are put into the double-layered pot, hot water at 90-95°C is injected, and the mass ratio of the orange pieces to water is 1:1. When the water temperature in the double-layered pot reaches 48-50°C, stirring and heating are started, and when the temperature reaches 70-75°C, the heating is stopped. The stirring time for each batch of materials is 7-10 minutes. When it is found that the materials in the double-layered pot rotate slowly or not, hot water is added. When it is observed that the cysts are orange or the cysts of the orange pieces are completely separated, the stirring is stopped, and the materials are discharged into a buffer pool for later use;

[0006] (5) screening: conveying the materials in the buffer pool to a vibrating screening machine through a flow channel for screening;

[0007] (6) impurity removal: the fruit granules obtained by screening in step (5) are first passed through a dissolved air flotation fruit impurity separation machine to remove fruit impurities, then passed through a grating and hanging wire mechanism to remove wires, and finally passed through a flow channel water method to remove the fruit core;

[0008] (7) lamp inspection, weighing, pre-scalding, filling, sterilization, and warehousing.

[0009] The method of the application has high production efficiency, good controllability of products, uniform quality of produced fruit particles, and extremely low impurity content, but still has the following deficiencies: in order to maintain the integrity of the orange slices and improve the yield of the products, the peeling of the citrus is required to be very high, and is manually operated, so that the production efficiency is restricted, and the quality and efficiency cannot be considered, therefore, the applicant proposes a fresh fruit whole fruit enzyme treatment method for fruit particle processing through years of practical research, the method uses biological enzyme treatment technology to pretreat the fresh fruit whole fruit by enzymolysis, replaces the peeling, raw material pretreatment and raw material cleaning steps in the prior art, has good controllability of the enzymolysis treatment, high production efficiency, and can guarantee the quality and efficiency, and the enzymeolysis tank and the fresh fruit whole fruit enzymeolysis post-acid treatment mechanism are designed and developed to cooperate with the fresh fruit whole fruit enzyme treatment method for fruit particle processing, in production practice, after the acid treatment mechanism is treated, the pH needs to be adjusted to the process parameter requirement, generally close to neutral or slightly alkaline, but if directly entering the alkaline treatment environment, a large amount of heat will be generated by the neutralization of the acid and alkali, affecting the quality (including particle integrity and color) of the fruit particles, therefore, a water neutralization and dilution treatment process is added before the alkaline treatment, laying a foundation for the subsequent mild alkaline treatment step. Practical new type content

[0010] The utility model aims at providing a kind of structure more optimization, fresh fruit whole fruit enzymeolysis post-acid treatment neutralization dilution treatment mechanism for fruit particle processing, to cooperate with the fresh fruit whole fruit enzyme treatment method for fruit particle processing, the neutralization dilution treatment mechanism structure design is reasonable, matching fresh fruit enzymeolysis treatment process, can guarantee raw material quality with high quality, product quality and efficiency are considered.

[0011] The technical scheme adopted by the utility model to solve its technical problems is:

[0012] Fresh fruit whole fruit enzymeolysis post-acid treatment neutralization dilution treatment mechanism for fruit particle processing, including controller, spraying mechanism, neutralization dilution treatment tank and conveying mechanism, conveying mechanism is set along the length direction of neutralization dilution treatment tank, and can be cyclically rotated relative to neutralization dilution treatment tank, conveying mechanism is inclined to neutralization dilution treatment tank upwards with acute angle from feeding end to discharge end, the neutralization dilution treatment tank is equipped with adaptive pH sensor and temperature sensor, the spraying mechanism is located at the discharge end of conveying mechanism and is equipped with several spray heads, the opening of spraying mechanism is controlled by electric control valve, the pH sensor, temperature sensor, the drive motor of conveying mechanism and the electric control valve of spraying mechanism are electrically connected with controller.

[0013] The utility model discloses a structure design is reasonable, practicality is good, and the fresh fruit is separated after the enzymolysis tank completes enzymolysis, through the neutralization and dilution treatment tank in the acid treatment, and the neutralization and dilution treatment tank is arranged with the neutralization and dilution liquid in advance, usually uses water, and temperature is adjusted, through the rotation of conveying mechanism, drives fresh fruit to pass through the neutralization and dilution treatment tank, and based on the rotation speed of conveying mechanism, controls the time of neutralization and dilution treatment, and through the lifting of conveying mechanism, separates fresh fruit and neutralization and dilution treatment liquid, and then realizes the last spray dilution through the spray mechanism.

[0014] Preferably, the spray mechanism is arranged in at least two groups along the width direction of the neutralization and dilution treatment tank, which are the first spray mechanism and the second spray mechanism, and the water spraying amount of the first spray mechanism is greater than that of the second spray mechanism.

[0015] Preferably, the neutralization and dilution treatment tank is provided with independent spray water storage cavities corresponding to the first spray mechanism and the second spray mechanism, and the spray water storage cavities are electrically connected with a controller and are provided with liquid level sensors and pH sensors.

[0016] Preferably, the neutralization and dilution treatment tank is provided with a neutralization water circulation channel, and the neutralization and dilution water circulates through the circulation channel.

[0017] Preferably, the material inlet of the neutralization and dilution treatment tank is further provided with a control valve, the control valve controls the opening and closing of the material inlet in a double-door manner, and the control valve comprises a left rotating shaft, a left control plate, a right rotating shaft and a right control plate, which are rotatably connected to the left and right sides of the material inlet, and the left and right control plates are respectively or jointly provided with locking members.

[0018] Preferably, the conveying mechanism adopts a stainless steel conveying belt, the conveying belt is provided with a plurality of liquid leakage holes, and the conveying mechanism controls the rotation speed of the conveying belt through a servo motor, thereby controlling the neutralization and dilution treatment time of the fresh fruit.

[0019] Preferably, the rotation speed of the conveying mechanism is 0.4-0.6 m / min.

[0020] Preferably, the neutralization and dilution treatment tank is provided with an automatic drainage and water replenishment mechanism in parallel, which is in communication with a neutralization and dilution treatment water tank and a water replenishment water tank through pipelines with control valves, and the control valves are electrically connected with a controller.

[0021] Preferably, the neutralization and dilution treatment tank comprises a tank body, a bottom plate arranged in the tank body, the bottom plate being in sliding sealing connection with the tank body in the circumferential direction, and a lifting adjusting mechanism being arranged to adjust the height of the bottom plate and thereby adjust the liquid level in the tank body.

[0022] Preferably, the controller is a PLC controller, and is electrically connected with an alarm device, which is a sound alarm or / and a light alarm.

[0023] The present application has the following advantages:

[0024] The present application has the following advantages: BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor based on these drawings.

[0026] Figure 1 The present application has the following advantages:

[0027] In the figure: 1, neutralization and dilution treatment tank, 2, bottom plate, 3, controller, 4, spraying mechanism, 5, conveying mechanism, 6, liquid level sensor, 7, pH sensor, 8, temperature sensor, 9, neutralization water circulation waterway, 10, lifting adjusting mechanism. DETAILED DESCRIPTION

[0028] The embodiments of the present application will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0029] In the description of the utility model, it needs to be understood that, if the first, second is used for distinguishing technical feature for the purpose, and can not be understood as indicating or implying relative importance or implying indicating the quantity of the indicated technical feature or implying indicating the sequence of the indicated technical feature.

[0030] In the description of the utility model, if the first, second is used for distinguishing technical feature for the purpose, and can not be understood as indicating or implying relative importance or implying indicating the quantity of the indicated technical feature or implying indicating the sequence of the indicated technical feature.

[0031] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection should be understood broadly, and the skilled in the art can determine the specific meaning of the above words in the utility model in combination with the specific content of technical scheme.

[0032] The fresh fruit whole fruit enzymolysis neutralization and dilution treatment mechanism for fruit processing, including controller 3, spray mechanism 4, neutralization and dilution treatment tank 1 and conveying mechanism 5, conveying mechanism 5 is arranged along the length direction of neutralization and dilution treatment tank 1, and can rotate relative to neutralization and dilution treatment tank 1, conveying mechanism 5 is inclined to neutralization and dilution treatment tank 1 upwards at an acute angle from the feeding end to the discharge end, the neutralization and dilution treatment tank 1 is equipped with the pH sensor 7 and temperature sensor 8, the spray mechanism 4 is located at the discharge end of conveying mechanism 5 and is equipped with several spray heads, the opening of spray mechanism 4 is controlled by electric control valve, the pH sensor 7, temperature sensor 8, the drive motor of conveying mechanism 5 and the electric control valve of spray mechanism 4 are electrically connected with controller.

[0033] The utility model discloses structure design is reasonable, and practicality is good, and the fresh fruit of enzymolysis tank is completed after enzymolysis, after acid treatment, through material entrance introduction neutralization and dilution treatment tank (tank in advance has configured neutralization and dilution liquid, usually uses water, and temperature has been adjusted), through the rotation of conveying mechanism, drive fresh fruit and pass through neutralization and dilution treatment tank, based on the rotation speed of conveying mechanism, control the time of neutralization and dilution treatment, after the rear end of neutralization and dilution treatment, through the lifting of conveying mechanism, separate fresh fruit and neutralization and dilution treatment liquid, then through spray mechanism realizes last spray dilution.

[0034] Preferably, the spray mechanism 4 is arranged in at least two groups along the width direction of the neutralization and dilution treatment tank 1, and the two groups are respectively a first spray mechanism and a second spray mechanism.

[0035] Preferably, the neutralization and dilution treatment tank 1 is provided with independent spray water storage cavities corresponding to the first and second spray mechanisms respectively, and the spray water storage cavities are provided with liquid level sensors 6 and pH sensors 7 and are electrically connected with the controller 3. The two-stage spraying is realized to improve the product quality, and the spray water is recycled and used in a cyclic manner, which is environmentally friendly.

[0036] Preferably, the neutralization and dilution treatment tank 1 is provided with a neutralization water circulation waterway 9, and the neutralization and dilution water is circulated by the circulation waterway. The neutralization and dilution water is circulated to fully contact with the fresh fruits and be fully diluted, thereby avoiding the influence of dead water on the neutralization and dilution effect.

[0037] Preferably, the material port 11 of the neutralization and dilution treatment tank 1 is further provided with a control valve 12, the control valve 12 is used to control the opening and closing of the material inlet in a double-leaf door manner, and the control valve 12 includes a left rotating shaft, a left control plate, a right rotating shaft and a right control plate, which are respectively rotatably connected to the left and right sides of the material inlet, and the left and right control plates are respectively or jointly provided with locking members. The intermittent neutralization and dilution treatment is realized, and the intermittent operation is facilitated.

[0038] Preferably, the conveying mechanism 5 adopts a stainless steel conveying belt, and the conveying belt is provided with a plurality of liquid drainage holes. The conveying mechanism is controlled in rotation speed by a servo motor, thereby controlling the neutralization and dilution treatment time of the fresh fruits.

[0039] Preferably, the rotation speed of the conveying mechanism 5 is 0.4-0.6 m / min.

[0040] Preferably, the neutralization and dilution treatment tank 1 is provided with automatic drainage and water replenishment mechanisms in parallel, and is communicated with a neutralization and dilution treatment water tank and a water replenishment water tank through pipelines with control valves, and the control valves are electrically connected with the controller.

[0041] Preferably, the neutralization and dilution treatment tank 1 includes a tank body and a bottom plate 2 arranged in the tank body, the bottom plate 2 is in circumferential sliding sealing connection with the tank body, and is provided with a lifting adjusting mechanism 10 to adjust the height of the bottom plate and thereby adjust the liquid level in the tank body.

[0042] Preferably, the controller 3 adopts a PLC controller, and is electrically connected with an alarm device, and the alarm device is a sound alarm or / and a light alarm.

[0043] The utility model discloses reasonable structure design, good practicality, and the fresh fruit of enzymolysis tank after completing enzymolysis, after acid treatment, through material import and lead into neutralization dilution treatment tank ( having configured neutralization dilution liquid in treatment tank beforehand, usually using water, and having adjusted temperature), through the rotation of conveying mechanism, drive fresh fruit to pass through neutralization dilution treatment tank, based on the rotating speed of conveying mechanism, control neutralization dilution treatment's time, after the rear end of neutralization dilution treatment, through the lifting of conveying mechanism, separate fresh fruit with neutralization dilution treatment liquid, then realize last spray dilution through spray mechanism.

[0044] In the embodiment: PLC controller is conventional technical means, do not repeat. The above-mentioned embodiment is only a preferred scheme of the utility model, and does not limit the utility model in any form, and other variants and modifications are still possible without exceeding the technical scheme recorded in the claims.

Claims

1. A mechanism for fresh fruit whole fruit enzymatic post neutralization dilution treatment for fruit piece processing characterized by: The device comprises a controller (3), a spraying mechanism (4), a neutralization and dilution treatment tank (1) and a conveying mechanism (5) arranged along the length direction of the neutralization and dilution treatment tank (1) and capable of rotating relative to the neutralization and dilution treatment tank (1), the conveying mechanism (5) is inclined upward relative to the neutralization and dilution treatment tank (1) from the feeding end to the discharging end at an acute angle, the neutralization and dilution treatment tank (1) is provided with a matched pH sensor (7) and a temperature sensor (8), the spraying mechanism (4) is arranged at the discharging end of the conveying mechanism (5) and is provided with a plurality of spraying heads, the opening of the spraying mechanism (4) is controlled by an electric valve, and the pH sensor (7), the temperature sensor (8), the driving motor of the conveying mechanism (5) and the electric valve of the spraying mechanism (4) are electrically connected with the controller (3).

2. The fresh fruit whole fruit post-enzymatic neutralization and dilution treatment mechanism for fruit particle processing according to claim 1, characterized in that: The spraying mechanism (4) is arranged in at least two groups in parallel along the width direction of the neutralization and dilution treatment tank (1), namely a first spraying mechanism (4) and a second spraying mechanism (4), and the water spraying amount of the first spraying mechanism (4) is greater than that of the second spraying mechanism (4).

3. The fresh whole fruit enzymatic post-neutralization dilution treatment mechanism for fruit particle processing according to claim 2, characterized in that: The neutralization and dilution treatment tank (1) is provided with independent spraying water storage cavities corresponding to the first spraying mechanism (4) and the second spraying mechanism (4), respectively, and the spraying water storage cavities are provided with liquid level sensors (6) and pH sensors (7) and are electrically connected with the controller (3).

4. The fresh fruit whole fruit enzymatic post-neutralization dilution treatment mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that, The neutralization and dilution treatment tank (1) is provided with a neutralization water circulation waterway (9), so that the neutralization and dilution water circulates.

5. The fresh fruit whole fruit enzymatic post-neutralization dilution processing mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that, The material port of the neutralization and dilution treatment tank (1) is also provided with a control valve, the control valve controls the opening and closing of the material inlet in a double-door mode, the control valve comprises a left rotating shaft, a left control plate, a right rotating shaft and a right control plate, which are respectively rotatably connected to the left and right sides of the material inlet, and the left and right control plates are respectively or jointly provided with locking members.

6. The fresh whole fruit enzymatic post-neutralization dilution processing mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that: The conveying mechanism (5) adopts a stainless steel conveying belt, the conveying belt is provided with a plurality of liquid leakage holes, and the conveying mechanism (5) controls the rotating speed of the conveying mechanism (5) through a servo motor, so as to control the neutralization and dilution treatment time of the fresh fruits.

7. The fresh whole fruit enzymatic post-neutralization dilution processing mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that: The rotating speed of the conveying mechanism (5) is 0.4-0.6 m / min.

8. The fresh whole fruit enzymatic post-neutralization dilution processing mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that: The neutralization and dilution treatment tank (1) is provided with automatic drainage and water replenishment mechanisms in parallel, which are connected with a neutralization and dilution treatment water tank and a water replenishment water tank through pipelines provided with control valves, and the control valves are electrically connected with the controller (3).

9. The fresh whole fruit enzymatic post-neutralization dilution processing mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that: The neutralization and dilution treatment tank (1) comprises a tank body and a bottom plate (2) arranged in the tank body, the bottom plate (2) is in circumferential sliding sealing connection with the tank body and is provided with a lifting adjusting mechanism (10) for adjusting the height of the bottom plate (2) and adjusting the liquid level in the tank body.

10. The fresh whole fruit enzymatic post-neutralization dilution processing mechanism for fruit particle processing according to claim 1 or 2 or 3, characterized in that: The controller (3) adopts a PLC controller (3) and is electrically connected with an alarm device, and the alarm device is a sound alarm or / and a light alarm.

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