Novel ultrasonic multifunctional extracting tank
By setting an angled ultrasonic vibrating rod and a discharge mechanism in the ultrasonic multifunctional extraction tank, the problem of the ultrasonic vibrating rod not being able to fully immerse itself is solved, realizing rapid mixing of medicinal components and convenient discharge of dregs, thus improving extraction efficiency and cleanliness.
Patent Information
- Application Number
- CN202422953180.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The ultrasonic vibrator of existing ultrasonic devices cannot be fully immersed into the material, resulting in unsatisfactory cell wall breaking effect, difficulty in discharging drug residue, and incomplete removal of residue inside the tank.
An ultrasonic generator is inserted on the side of the tank, and an ultrasonic vibrator is set obliquely along the tank axis. A discharge mechanism is set at the bottom of the tank, including a slag discharge gate ring, a tank flange and a positioning ring. Combined with the drive module, it achieves airtightness and convenient slag discharge.
It achieves uniform action of ultrasound within the material, rapidly mixes the active ingredients, and conveniently and efficiently discharges the residue after extraction, ensuring the airtightness of the tank.
Smart Images
Figure CN223747010U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of ultrasonic extraction and separation, especially relates to a novel ultrasonic multifunctional extraction tank. BACKGROUND
[0002] The multifunctional extraction tank is a common leaching extraction equipment in medicine and chemical industry, and is especially suitable for leaching extraction of components contained in plant products. The ultrasonic multifunctional extraction tank uses an ultrasonic device to achieve ideal stirring effect. Especially for schools and scientific research units, the continuous ultrasonic extraction tank can realize direct concentration of medicinal liquid to extractum. The structure is a vertical tank body, various feed ports, cleaning ports, sight glasses, manholes and the like are arranged on the upper part of the tank body, and a discharge port and an opening mechanism are arranged on the lower part. According to process requirements, the reaction temperature can be increased by electric heating or jacketed hot water heating, and the tank body is provided with a heat preservation layer to prevent scalding accidents. The ultrasonic vibration rod generally operates for about 30 minutes to obtain the best effect, the extraction efficiency is greatly improved compared with the traditional process, and is not limited by the component properties and molecular weight of traditional Chinese medicinal materials, and is suitable for extraction of most kinds of traditional Chinese medicinal materials and various components (including liquid-liquid extraction and solid-liquid extraction).
[0003] The original ultrasonic device is arranged on the top of the tank body, and the ultrasonic vibration rod cannot be completely immersed in the material, so that the ideal wall breaking effect cannot be achieved, and the existing equipment is opened at the top end of the tank body, so that the dregs are difficult to discharge, and the dregs in the tank body are difficult to completely remove. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problem that a novel ultrasonic multifunctional extraction tank is related to, which realizes the action of uniform ultrasonic waves, rapid contact of effective components, mutual solution and mixing, and facilitates dregs discharge.
[0005] To solve the above technical problems, the utility model adopts the technical scheme as follows: a novel ultrasonic multifunctional extraction tank is related to, which comprises a tank body and an ultrasonic generating assembly inserted into the side of the tank body, the ultrasonic generating assembly is used for strengthening ultrasonic vibration of materials, and further comprises a discharge mechanism arranged at the bottom end of the tank body, and the discharge mechanism is used for facilitating discharge of materials in the tank body.
[0006] Further, the ultrasonic generating assembly comprises an ultrasonic vibration rod, four groups of through holes are formed in the middle of the outer side of the tank body, the ultrasonic vibration rod is inserted into the through holes, the ultrasonic vibration rod is arranged obliquely along the axis of the tank body, a sealing tube is arranged outside the through hole, a sealing ring is arranged between the sealing tube and the ultrasonic vibration rod, and a temperature measuring interface is formed in the side of the through hole.
[0007] Further, the ultrasonic vibration rod is arranged at an angle of 45 degrees with the axis of the tank body, and the height of the ultrasonic vibration rod is located at the liquid level position of the extraction tank.
[0008] Further, the discharging mechanism comprises a slag discharge door ring, a tank flange and a positioning tooth ring, the tank body bottom end is provided with a slag discharge port, the slag discharge port lower end is provided with a filter screen, the slag discharge port lower end is connected with a slag discharge door through conversion, the slag discharge door ring is fixedly connected to the lower end of the inner side of the slag discharge door, the tank flange ring is arranged at the bottom end outside the slag discharge port, the positioning tooth ring is fixedly connected to the upper end of the inner side of the slag discharge door, the drive module is arranged between the tank body bottom end and the slag discharge door, and the slag discharge door upper portion is provided with a liquid outlet.
[0009] Further, the tank body is a vertical tank body structure, the tank body upper end middle portion is provided with a cleaning port, the tank body upper end one side is provided with a manhole with a sight glass, the tank body upper end other side is provided with a safety valve interface and a steam discharge port, and the tank body bottom portion one side is provided with a hot water or steam inlet.
[0010] Further, the positioning tooth ring and the slag discharge door ring are wedge-shaped, the positioning tooth ring and the slag discharge door ring upper portion are provided with a sealing ring, the slag discharge door ring is engaged with the tank flange, and the slag discharge door ring is matched with the positioning tooth ring.
[0011] Further, the drive module comprises a cylinder one, a cylinder two and an auxiliary support, the cylinder one is fixedly connected between the tank body and the positioning tooth ring, the cylinder two is fixedly connected between the tank body and the slag discharge door, and the auxiliary supports are fixedly connected between the cylinder one and the cylinder two and the positioning tooth ring, the tank body and the slag discharge door.
[0012] Further, the cylinder one base is welded with the tank body, the power end of the cylinder one is fixedly connected with a connecting block one, and the connecting block one is welded with the positioning tooth ring.
[0013] Further, the cylinder two base is welded with the tank body, the power end of the cylinder two is fixedly connected with a connecting block two, and the connecting block two is welded with the slag discharge door.
[0014] After the above structure is adopted, the beneficial effects of the present application are as follows:
[0015] (1) The ultrasonic vibration rod is inserted into the material along the center axis of the tank body, the ultrasonic vibration rod is inserted into the material, the cavitation effect and mechanical action of the emitted ultrasonic wave in the extraction solvent make the extraction solvent and the effective components in the medicinal materials quickly contact, dissolve and mix with each other.
[0016] (2) The linkage of the slag discharge door ring, the tank flange and the positioning tooth ring in the discharging mechanism and the slag discharge door and the drive module ensures the sealing of the tank body during extraction and enhances the slag discharge effect after extraction. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings are used to provide further understanding of the present application and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.
[0018] Figure 1 The present application is a whole structure schematic diagram Figure 1 ;
[0019] Figure 2 The present application is a whole structure schematic diagram Figure 2 ;
[0020] Figure 3 The present application is a whole structure schematic diagram Figure 3 ;
[0021] Figure 4 The present application is a partial structure schematic diagram Figure 1 ;
[0022] Figure 2 The present application is a partial structure schematic diagram Figure 6 ;
[0023] Figures 1-3 The present application is a partial structure schematic diagram
[0024] In the drawings: 1, tank body, 2, ultrasonic vibration rod, 3, cleaning port, 4, manhole with sight glass, 5, liquid outlet, 6, hot water or steam inlet, 7, temperature measuring interface, 8, safety valve interface, 9, steam outlet, 10, filter screen, 11, slag door tooth ring, 12, tank body flange, 13, positioning tooth ring, 14, sealing ring, 15, cylinder one, 16, cylinder two, 17, auxiliary support, 18, slag door. DETAILED DESCRIPTION
[0025] As Figures 1-3 shown, the present application relates to a novel ultrasonic multifunctional extraction tank, which comprises a tank body 1 and an ultrasonic generating assembly inserted into the side of the tank body 1, the ultrasonic generating assembly being used to strengthen the ultrasonic vibration of the material; and a discharging mechanism arranged at the bottom end of the tank body 1, the discharging mechanism being used to facilitate the discharge of the material in the tank body 1.
[0026] Among them, the tank body 1 is a vertical tank body 1 structure, a cleaning port 3 is formed in the middle of the upper end of the tank body 1, a manhole with a sight glass 4 is formed in one side of the upper end of the tank body 1, a safety valve interface 8 and a steam outlet 9 are formed in the other side of the upper end of the tank body 1, and a hot water or steam inlet 6 is formed in one side of the bottom of the tank body 1.
[0027] As Figures 1-6As shown, the ultrasonic wave generating assembly includes an ultrasonic vibration rod 2, four groups of through holes are provided in the middle of the outer side of the tank body 1, the ultrasonic vibration rod 2 is inserted into the through hole, and the ultrasonic vibration rod 2 is arranged obliquely along the axis of the tank body 1, a sealing tube is provided outside the through hole, a sealing ring is provided between the sealing tube and the ultrasonic vibration rod 2, and a temperature measuring interface 7 is provided on one side of the through hole.
[0028] Among them, the ultrasonic vibration rod 2 is arranged at 45° with the axis of the tank body 1, and the height is located at the liquid level position of the extraction tank. The ultrasonic vibration rod 2 is inserted into the material, and the ultrasonic wave generated in the extraction solvent produces cavitation effect and mechanical action, so that the effective components in the extraction solvent and the medicinal materials are quickly contacted, dissolved and mixed with each other.
[0029] Among them, first open the manhole 4 with a sight glass, add extraction solvent in the tank body 1, put the traditional Chinese medicinal materials into the extraction solvent according to the need of crushing or cutting into granular; turn on the ultrasonic wave generator and start the ultrasonic vibration rod, emit ultrasonic wave to the extraction solvent, the cavitation effect and mechanical action produced in the extraction solvent make the effective components in the extraction solvent and the medicinal materials quickly contact, dissolve and mix with each other. After the extraction is completed, the extraction liquid is discharged from the lower outlet.
[0030] As shown in the figure, The discharge mechanism includes a slag discharge door tooth ring 11, a tank flange 12 and a positioning tooth ring 13. The tank body 1 is provided with a slag discharge port at the bottom end, the lower end of the slag discharge port is provided with a filter screen 10, the lower end of the slag discharge port is connected with a slag discharge door 18 through conversion, the slag discharge door tooth ring 11 is fixedly connected to the lower end of the inner side of the slag discharge door 18, the tank flange 12 is annularly arranged at the bottom end of the outer side of the slag discharge port, the positioning tooth ring 13 is fixedly connected to the upper end of the inner side of the slag discharge door 18, the drive module is arranged between the bottom end of the tank body 1 and the slag discharge door 18, and the liquid outlet 5 is arranged at the upper part of the slag discharge door 18.
[0031] Among them, the positioning tooth ring 13 and the slag discharge door tooth ring 11 are wedge-shaped, and the positioning tooth ring 13 and the slag discharge door tooth ring 11 are sleeved with a sealing ring 14 at the upper part, the slag discharge door tooth ring 11 is engaged with the tank flange 12, the slag discharge door tooth ring 11 is matched with the positioning tooth ring 13, the drive module includes a cylinder one 15, a cylinder two 16 and an auxiliary support 17, the cylinder one 15 is fixedly connected between the tank body 1 and the positioning tooth ring 13, the cylinder two 16 is fixedly connected between the tank body 1 and the slag discharge door 18, and the auxiliary supports are respectively fixedly connected between the cylinder one 15 and the cylinder two 16 and the positioning tooth ring 13, the tank body 1 and the slag discharge door 18, the base of the cylinder one 15 is welded with the tank body 1, the power end of the cylinder one 15 is fixedly connected with a connecting block one, the connecting block one is welded with the positioning tooth ring 13, the base of the cylinder two 16 is welded with the tank body 1, the power end of the cylinder two 16 is fixedly connected with a connecting block two, and the connecting block two is welded with the slag discharge door 18.
[0032] Through the linkage setting of the slag discharge door tooth ring 11, the tank flange 12 and the positioning tooth ring 13 with the slag discharge door 18 and the driving module in the discharging mechanism, the sealing of the tank 1 during extraction is ensured, and the slag discharge effect after extraction is strengthened. Specifically, after the extraction is completed, the cylinders one 15 on both sides of the discharging mechanism are elongated, the positioning tooth ring 13 is pushed, the wedge teeth on the positioning tooth ring 13 and the wedge teeth on the slag discharge door tooth ring 11 are staggered with each other, and the locking state of the slag discharge door 18 is released; then the cylinder two 16 is retracted, the slag discharge door 18 is driven to move downward along the vertical direction through the linear pulling force, and the opening of the slag discharge port is realized. During the slag discharge process, the slag discharge door 18 only performs linear motion and does not need to rotate. When closing, the cylinder two 16 is elongated, the slag discharge door 18 is pushed upward to reset, then the cylinder one 15 is retracted, the positioning tooth ring 13 and the slag discharge door tooth ring 11 are re-engaged and locked, and the sealing is completed. During the whole process, the cylinder two 16 is a linear reciprocating motion element, the extension and retraction motion of the cylinder two 16 is directly converted into the linear motion of the slag discharge door 18, and the slag discharge door 18 does not involve rotation during the opening and closing process.
[0033] Wherein, the top cleaning port 3 can realize CIP online cleaning, the temperature measuring interface 7 of the side wall can realize remote temperature measurement and transmit data to the control cabinet. Add materials and extractive solvent to carry out the next round of extraction work. Hot water or steam inlet 6 is used to heat the material, improve the extraction temperature and efficiency. The safety valve interface 8, the steam outlet 9 and the filter screen 10 are used for filtering impurities in the extractive liquid.
[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents. In general, if those skilled in the art are inspired by it, without departing from the creative purpose of the utility model, without creative design, similar structure mode and embodiments of the technical scheme should belong to the protection scope of the utility model.
Claims
1. A new type of multifunctional ultrasonic extraction tank, characterized in that: The utility model provides a kind of extraction tank, including tank body (1), the tank body (1) is vertical tank body structure, the tank body (1) upper end middle part is equipped with washing port (3), the tank body (1) upper end one side is equipped with with sight glass manhole (4), the tank body (1) upper end other side is equipped with safety valve interface (8) and steam exhaust (9), the tank body (1) bottom one side is equipped with hot water or steam import (6), the tank body (1) side is equipped with ultrasonic wave generating assembly, the ultrasonic wave generating assembly is used to strengthen the ultrasonic vibration of material, the tank body (1) bottom end is provided with discharge mechanism, the discharge mechanism is used to facilitate the discharge of material in tank body (1);The ultrasonic wave generating assembly includes ultrasonic vibration stick (2), the tank body (1) outside middle part is equipped with four groups of through holes, the ultrasonic vibration stick (2) is inserted in through hole inside, and the ultrasonic vibration stick (2) is obliquely arranged along tank body (1) axis, the through hole outside is equipped with sealing tube, sealing ring is equipped between the sealing tube and ultrasonic vibration stick (2), one side through hole side is equipped with temperature measuring interface (7);The ultrasonic vibration stick (2) is arranged at 45 ° with tank body (1) axis, and height is located extraction tank liquid level position;The discharge mechanism includes slag door (18) gear ring (11), tank flange (12) and positioning gear ring (13), the tank body (1) bottom end is equipped with slag outlet, the slag outlet lower end is equipped with filter screen (10), the slag outlet lower end is connected with slag door (18) by conversion, the slag door (18) gear ring (11) is fixedly connected to the lower end of the inner side of slag door (18), the tank flange (12) is annularly arranged at the bottom end outside the slag outlet, the positioning gear ring (13) is fixedly connected to the upper end of the inner side of slag door (18), the tank body (1) bottom end and slag door (18) between are equipped with drive module, the slag door (18) upper portion is equipped with liquid outlet (5).
2. The novel multifunctional ultrasonic extraction tank according to claim 1, characterized in that: The positioning gear ring (13) and slag door (18) gear ring (11) are wedge-shaped, and the positioning gear ring (13) and slag door (18) gear ring (11) upper portion are sleeved with sealing ring (14), the slag door (18) gear ring (11) is engaged with tank flange (12), the slag door (18) gear ring (11) is matched with positioning gear ring (13).
3. The novel multifunctional ultrasonic extraction tank according to claim 1, characterized in that: The drive module includes cylinder one (15), cylinder two (16) and auxiliary support (17), the cylinder one (15) is fixedly connected between tank body (1) and positioning gear ring (13), the cylinder two (16) is fixedly connected between tank body (1) and slag door (18), and the auxiliary support (17) is respectively fixedly connected between cylinder one (15) and cylinder two (16) and positioning gear ring (13), tank body (1) and slag door (18).
4. The novel multifunctional ultrasonic extraction tank according to claim 3, characterized in that: The cylinder one (15) base is welded with tank body (1), the power end of the cylinder one (15) is fixedly connected with connecting block one, and the connecting block one is welded with positioning gear ring (13).
5. The novel multifunctional ultrasonic extraction tank according to claim 3, characterized in that: The cylinder two (16) base is welded with tank body (1), the power end of the cylinder two (16) is fixedly connected with connecting block two, and the connecting block two is welded with slag door (18). The cylinder two (16) base is welded with tank body (1), the power end of the cylinder two (16) is fixedly connected with connecting block two, and the connecting block two is welded with slag door (18).
6. The novel multifunctional ultrasonic extraction tank according to claim 3, characterized in that: The telescopic movement of the second cylinder (16) drives the straight movement of the slag door (18) in the vertical direction to realize the opening or closing of the slag port.