Filter press capable of automatically discharging
By installing a discharge assembly and a PLC controller in the filter press, the filter residue can be automatically removed, solving the problem that traditional filter presses require manual removal of filter residue, thus improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202423090681.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Traditional filter presses require manual removal of filter residue after filtration, which wastes manpower and increases production costs.
Design an automatic unloading filter press. By setting an unloading component and a PLC controller in the filtration mechanism, the filter cake is automatically unloaded. The automatic control of the telescopic rod and drive motor, along with the waterproof membrane sealing connection, achieves automated filter cake removal.
It reduces human intervention, improves production efficiency, and saves costs.
Smart Images

Figure CN223747046U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a filter press, especially designs a filter press of automatic unloading. BACKGROUND
[0002] The filter press is a kind of multi-filter chamber intermittent operation pressurized filtration equipment, and the solid particles in mixture are effectively separated from liquid by the function of filtration, and during the operation of the conventional filter press, the filter residue particles after filtration are often adhered in the filtration system, which needs to be manually scooped down using external tools, and such process wastes manpower and production cost. UTILITY MODEL CONTENT
[0003] The utility model provides a kind of filter press of automatic unloading, can make filter residue particles drop after filtration by the internally arranged unloading assembly, improve production efficiency, save cost.
[0004] Technical scheme: a kind of filter press of automatic unloading, including frame, filter mechanism, extrusion plate, positioning plate, hydraulic machine, PLC controller, the positioning plate is fixed at one end of the frame, and the other end is equipped with the extrusion plate, the extrusion plate is slidably connected with the frame, the hydraulic machine is fixedly connected with the extrusion plate, the frame is equipped with a plurality of the filter mechanism of sliding connection, a plurality of the filter mechanism is located between the extrusion plate and the positioning plate, each filter mechanism is equipped with inlet tube, the PLC controller is connected with the hydraulic machine and the filter mechanism respectively, the filter mechanism includes left filter plate assembly, right filter plate assembly, unloading assembly, filter cloth, the right side of left filter plate assembly is equipped with concave filter chamber A, the filter cloth is located outside concave filter chamber A, the left side of right filter plate assembly is equipped with concave filter chamber B, the filter cloth is located outside concave filter chamber B, a plurality of mounting holes are equipped in concave filter chamber A and concave filter chamber B, the unloading assembly is equipped in mounting hole, the unloading assembly is connected with the PLC controller, concave filter chamber A and concave filter chamber B are butted, the inlet tube is equipped above left filter plate assembly or right filter plate assembly, and drainage channel is equipped below left filter plate assembly and right filter plate assembly.
[0005] Further, the unloading assembly includes telescopic rod, drive motor, waterproof film, the drive motor is located at the bottom of the mounting hole, the drive motor is connected with the PLC controller, the telescopic rod is located outside the drive motor, and the top of the telescopic rod and the bottom of the mounting hole are sealingly connected through the waterproof film.
[0006] Further, chamfer is arranged along the bottom of concave filter chamber A and concave filter chamber B. Reduce its bottom dead angle, improve the efficiency of stripping.
[0007] Furthermore, the filter cloth is made of polyester long fiber or polypropylene long fiber material.
[0008] Furthermore, the warp density of the filter cloth is 519 threads / 10 cm, and the weft density is 220 threads / 10 cm.
[0009] Furthermore, the mounting holes are evenly distributed at the bottom of the concave filter chamber A and the concave filter chamber B.
[0010] Furthermore, the left filter plate assembly has a groove in its circumferential direction, and the right filter plate assembly has a protrusion in its circumferential direction that mates with the groove. This improves the connection tightness between the left and right filter plate assemblies.
[0011] Furthermore, the filter press also includes a receiving trough.
[0012] Beneficial effects: The advantage of this utility model is that by setting up a discharge component, the discharge component can automatically push out and drop the filter residue attached to the filter mechanism under the control of the PLC controller, which is then collected, reducing manual intervention, improving production efficiency and saving production costs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the filter press as a whole.
[0014] Figure 2 for Figure 1 A magnified view of a portion of point C in the middle. Detailed Implementation
[0015] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.
[0016] An automatic unloading filter press, such as Figure 1 As shown, the system includes a frame 1, a filtering mechanism 2, an extrusion plate 3, a positioning plate 4, a hydraulic press 5, and a PLC controller. The frame 1 has a fixed positioning plate 4 at one end and an extrusion plate 3 at the other end, with the extrusion plate 3 slidably connected to the frame 1. The hydraulic press 5 is fixedly connected to the extrusion plate 3. Several slidably connected filtering mechanisms 2 are mounted on the frame 1, positioned between the extrusion plate 3 and the positioning plate 4. The PLC controller controls the hydraulic press 5, which pushes the extrusion plate 3 to move on the frame 1, controlling the distance between the extrusion plate 3 and the positioning plate 4. This ultimately presses or releases the filtering mechanisms 2 positioned between the extrusion plate 3 and the positioning plate 4, completing the filtration process. Each filtering mechanism 2 has an inlet pipe 21, through which the slurry enters the filtering mechanism 2. The PLC controller is connected to both the hydraulic press 5 and the filtering mechanisms 2, controlling their operation.
[0017] The filtering mechanism 2 comprises a left filter plate assembly 22, a right filter plate assembly 23, a discharging assembly 24, and filter cloth. The right side of the left filter plate assembly 22 is provided with a concave filter chamber A 25. The filter cloth is arranged outside the concave filter chamber A 25, that is, the filter cloth is laid on the concave filter chamber A 25. Then, a clamping column is arranged outside the concave filter chamber A 25. The filter cloth is connected with the concave filter chamber A 25 through the clamping column. The filter cloth is laid relatively loosely. The filter cloth is fixed on the concave filter chamber A 25 through positioning buckles on the periphery of the concave filter chamber A 25. The left side of the right filter plate assembly 23 is provided with a concave filter chamber B 26. The filter cloth is arranged outside the concave filter chamber B 26. The laying method and principle are the same as those of the concave filter chamber A 25. A plurality of mounting holes are arranged in the concave filter chamber A 25 and the concave filter chamber B 26. Preferably, the mounting holes are uniformly arranged at the bottom of the concave filter chamber A 25 and the concave filter chamber B 26. The discharging assembly 24 is arranged in the mounting hole. The discharging assembly 24 is connected with the PLC controller. The discharging assembly 24 can push out the material residue in the left filter plate assembly 22 or the right filter plate assembly 23 during work, so that the material residue is naturally dropped. Manual operation is avoided. The concave filter chamber A 25 and the concave filter chamber B 26 are butted, that is, the concave filter chamber A 25 and the concave filter chamber B 26 form a complete filtering chamber after being butted. The pulp inlet pipe 21 is arranged above the left filter plate assembly 22 and the right filter plate assembly 23. The water drainage channel 27 is arranged below the left filter plate assembly 22 and the right filter plate assembly 23. The pulp inlet pipe 21 is arranged above in order to utilize gravity to facilitate feeding. At this time, the filtered water after feeding on the upper side is discharged through the water drainage channel 27 on the lower side. The whole filtering process is more reasonable. In order to facilitate the collection of the pulp, the filter press further comprises a material receiving groove 6.
[0018] The discharging assembly 24 comprises a telescopic rod 241 and a driving motor 242. The driving motor 242 is arranged at the bottom of the mounting hole and is connected with the PLC controller. The telescopic rod 241 is arranged outside the driving motor 242. At this time, the driving motor 242 is controlled by the PLC controller when work is needed, so that the telescopic rod 241 is extended or retracted. When the telescopic rod 241 is extended, the material residue on the concave filter chamber A 25 and the concave filter chamber B 26 can be pushed outwards, so that the material residue is naturally dropped, thereby reducing manual intervention and improving efficiency. The top of the telescopic rod 241 and the bottom of the mounting hole are sealingly connected through a waterproof film. The purpose of this setting is that if a large amount of pulp enters this space, the driving motor 242 will be affected. The waterproof film protects the driving motor 242 and forms a sealed space. The waterproof film does not affect the extension and retraction of the telescopic rod 241.
[0019] The chamfer is arranged on the bottom of the concave filter chamber A25 and the concave filter chamber B26 in a circumferential direction, so that the concave filter chamber A25 and the concave filter chamber B26 form a groove without obvious dead angle. The structure can avoid forming slag dead angle, so that the slag is more easily dropped out. If the bottom is a right angle, the material is easy to be stuck.
[0020] The warp density of the filter cloth is 519 per 10 cm, and the weft density of the filter cloth is 220 per 10 cm.
[0021] The left filter plate assembly 22 is provided with a groove 221 in a circumferential direction, and the right filter plate assembly 23 is provided with a protrusion 231 which is in butt joint with the groove 221. The structure can make the left filter plate assembly 22 and the right filter plate assembly 23 fully adhere to each other, so as to avoid that the slurry entering from the upper feeding pipe directly flows out.
[0022] The working mode and principle are as follows: the PLC controller moves the extrusion plate 3, and then extrudes a plurality of filter mechanisms 2 together. At this time, the slurry enters the inside of the filter mechanism 2 through the feeding pipe. After the slurry enters from the top, the filter cloth is filtered, the filter residue is blocked by the filter cloth and stays in the filter mechanism 2, and the filtered water is discharged through the lower drainage channel 27. When the filter residue in the filter mechanism 2 reaches a specified height, the feeding pipe stops feeding. At this time, the PLC control mechanism controls the extrusion plate 3 to move outward to leave enough space. Each filter mechanism 2 is separated by manual intervention. Then, the left filter plate assembly 22 and the right filter plate assembly 23 are separated. At this time, the PLC controller starts to control the driving motor 242 in the mounting hole to drive the telescopic rod 241 to stretch out, that is, the filter residue adhered to the left filter assembly or the right filter assembly is pushed out and falls into the lower receiving groove 6. At this time, the whole working process is completed.
Claims
1. An automatic discharge filter press, characterized by, Including frame body (1), filter mechanism (2), extrusion plate (3), positioning plate (4), hydraulic machine (5), PLC controller, one end of the frame body (1) is fixedly provided with the positioning plate (4), the other end is provided with the extrusion plate (3), the extrusion plate (3) and the frame body (1) are slidably connected, the hydraulic machine (5) and the extrusion plate (3) are fixedly connected, a plurality of the filter mechanism (2) is arranged on the frame body (1) and is slidably connected, a plurality of the filter mechanism (2) is arranged between the extrusion plate (3) and the positioning plate (4), the inlet pipe (21) is arranged on each filter mechanism (2) respectively, the PLC controller is connected with the hydraulic machine (5) and the filter mechanism (2) respectively, the filter mechanism (2) comprises left filter plate assembly (22), right filter plate assembly (23), discharge assembly (24) and filter cloth, the right side of the left filter plate assembly (22) is provided with concave filter chamber A (25), the filter cloth is arranged outside the concave filter chamber A (25), the left side of the right filter plate assembly (23) is provided with concave filter chamber B (26), the filter cloth is arranged outside the concave filter chamber B (26), a plurality of mounting holes are arranged in the concave filter chamber A (25) and the concave filter chamber B (26), the discharge assembly (24) is arranged in the mounting hole, the discharge assembly (24) is connected with the PLC controller, the concave filter chamber A (25) and the concave filter chamber B (26) are butted, the inlet pipe (21) is arranged above the left filter plate assembly (22) or the right filter plate assembly (23), the left filter plate assembly (22) and the right filter plate assembly (23) are all provided with drainage channel (27) below.
2. An automatic discharge filter press according to claim 1, characterized in that The discharge assembly (24) comprises telescopic rod (241), drive motor (242) and waterproof film (243), the drive motor (242) is arranged at the bottom of the mounting hole, the drive motor (242) is connected with the PLC controller, the telescopic rod (241) is arranged outside the drive motor (242), and the top of the telescopic rod (241) and the bottom of the mounting hole are sealingly connected through the waterproof film (243).
3. An automatic discharge filter press according to claim 1, characterized in that, The chamfer is arranged along the bottom of the concave filter chamber A (25) and the concave filter chamber B (26).
4. An automatic discharge filter press according to claim 1, characterized in that, The filter cloth is made of polyester long fiber or polypropylene long fiber material.
5. An automatic discharge filter press according to claim 1, characterized in that, The warp density of the filter cloth is 519 per 10 centimeters, and the weft density of the filter cloth is 220 per 10 centimeters.
6. An automatic discharge filter press according to claim 1, characterized in that, The mounting holes are uniformly arranged at the bottom of the concave filter chamber A (25) and the concave filter chamber B (26).
7. An automatic discharge filter press according to claim 1, characterized in that, The left filter plate assembly (22) is provided with a groove (221) in the circumferential direction, and the right filter plate assembly (23) is provided with a protrusion (231) butted with the groove in the circumferential direction.
8. An automatic discharge filter press according to claim 1, characterized in that, The filter press further comprises a receiving groove (6).