Internal floating type mixing and compounding tank
The internal floating mixing tank solves the problems of uneven mixing and stratification of materials through the synergistic effect of the floating plate and the stirring rod, achieving a more efficient mixing effect and product quality stability.
Patent Information
- Application Number
- CN202520165248.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-24
AI Technical Summary
In existing mixing tanks, materials are not mixed evenly, especially materials with different densities and viscosities, which are prone to stratification, affecting the quality and effect of compounding.
An internally floating mixing tank is adopted, which utilizes the synergistic effect of a floating plate, rectangular plate and stirring rod. The floating plate floats on the surface of the material and drives the rotating shaft and stirring rod to rotate, so as to achieve full mixing of the material.
It significantly improves the uniformity of material mixing, breaks the stratification phenomenon, ensures the precise mixing of materials with different properties, reduces material loss and the risk of impurity contamination, and enhances the quality stability of compound products.
Smart Images
Figure CN223747374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compounding tank technology, and in particular to an internally floating compounding tank. Background Technology
[0002] Compounding tanks are specialized equipment widely used in numerous industries such as chemical, food, pharmaceutical, and environmental protection. Their primary function is to thoroughly and uniformly mix two or more different materials according to specific proportions and process requirements. For example, in the chemical industry, different chemical raw materials are mixed and compounded to create products with specific properties; in paint production, resins, pigments, and additives are mixed according to a formula to produce paints that meet quality requirements. In the food industry, different food additives and raw materials can be mixed and formulated into new food recipes. In the pharmaceutical industry, active pharmaceutical ingredients are mixed with excipients to create pharmaceutical preparations.
[0003] In existing technologies, traditional mixing tanks mostly rely on stirring devices installed at the bottom or side to stir and mix materials. However, a single stirring method can easily lead to uneven mixing in certain areas, especially for materials with different densities and viscosities, which can easily cause stratification and affect the quality and effect of compounding. Utility Model Content
[0004] The purpose of this invention is to solve the problems of uneven material mixing and easy stratification in existing mixing tanks, and to propose an internal floating mixing tank.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An internally floating mixing and compounding tank includes a tank body, a first inlet at the top of the tank body, a feed pipe on the first inlet, an inclined pipe on the feed pipe, a floating plate inside the tank body, multiple rectangular plates on the floating plate, a rotating shaft on the floating plate, a stirring rod on the rotating shaft, a feeding pipe on one side of the tank body, a discharge port at the bottom of the tank body, a discharge pipe on the discharge port, and a support frame at the bottom of the tank body.
[0007] Preferably, the tank body is cylindrical, the feed pipe is fixedly connected to the first feed inlet, and the inclined tube is fixedly connected to the bottom end of the feed pipe.
[0008] Preferably, the floating plate is circular in shape, the diameter of the floating plate is the same as the diameter of the inner wall of the tank, the floating plate is slidably connected to the inner wall of the tank, and multiple circular holes are formed on the floating plate.
[0009] Preferably, the rectangular plates are arranged in a circumferential array on the floating disc, the rectangular plates are fixedly connected to the top of the floating disc, the rotating shaft is fixedly connected to the floating disc, the stirring rods are arranged in a circumferential array on the rotating shaft, and the stirring rods are fixedly connected to the rotating shaft.
[0010] Preferably, a second feeding port is formed in one side of the tank body, the second feeding port is fixedly connected with the feeding pipe, a protective cover is movably installed on the feeding pipe, the discharging pipe is fixedly connected with the discharging port, and a switch valve is arranged on the discharging port.
[0011] Preferably, the support frame is fixedly connected to the bottom end of the tank body.
[0012] Compared with the prior art, the utility model has the following advantages:
[0013] 1、In the utility model, through the cooperation of the floating disc, the rectangular plate and the stirring rod, a flow state environment more conducive to the full mixing of materials is created, compared with the traditional mixing and compounding tank, the stratification of materials can be effectively broken, the mixing uniformity and compounding quality of materials are significantly improved, and materials of different properties and different proportions can be accurately mixed into products meeting the requirements.
[0014] 2、In the utility model, the floating disc covers the surface of the materials, which can reduce the situation that the materials are excessively contacted with the outside air due to splashing caused by stirring to a certain extent, reduce the risk of material loss and impurity mixing, and ensure the quality stability of the compounded products. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 A structural diagram of the utility model is provided.
[0016] Fig. 2 An internal structure diagram of the utility model is provided.
[0017] Fig. 3 A floating disc diagram of the utility model is provided.
[0018] IN THE DRAWINGS:
[0019] 1, tank body;2, first feeding port;3, feeding pipe;4, inclined pipe;5, floating disc;6, round hole;7, rectangular plate;8, rotating shaft;9, stirring rod;10, second feeding port;11, feeding pipe;12, protective cover;13, discharging port;14, discharging pipe;15, support frame. DETAILED DESCRIPTION
[0020] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments.
[0021] With reference to Figs. 1-3 The inner floating type mixed compound tank comprises a tank body 1, a first feeding port 2 is formed at the top end of the tank body 1, a feeding pipe 3 is arranged on the first feeding port 2, an inclined pipe 4 is arranged on the feeding pipe 3, a floating plate 5 is arranged in the tank body 1, a plurality of rectangular plates 7 are arranged on the floating plate 5, a rotating shaft 8 is arranged on the floating plate 5, a stirring rod 9 is arranged on the rotating shaft 8, a feeding pipe 11 is arranged on one side of the tank body 1, a discharging port 13 is formed at the bottom of the tank body 1, a discharging pipe 14 is arranged on the discharging port 13, and a supporting frame 15 is arranged at the bottom end of the tank body 1.
[0022] Further, the tank body 1 is in a cylindrical shape, the feeding pipe 3 is fixedly connected with the first feeding port 2, and the inclined pipe 4 is fixedly connected with the bottom end of the feeding pipe 3.
[0023] Further, the floating plate 5 is in a circular shape, the diameter of the floating plate 5 is consistent with the diameter of the inner wall of the tank body 1, the floating plate 5 is slidably connected with the inner wall of the tank body 1, and a plurality of round holes 6 are formed in the floating plate 5. The floating plate 5 is based on the principle of buoyancy and reasonable structural design, and can stably float on the surface of the material. The material of the floating plate 5 is usually light and resistant to chemical corrosion. At the same time, the plurality of round holes 6 formed in the floating plate 5 not only reduce the weight of the floating plate 5, but also enable the material to generate a certain buoyancy support effect at the round holes 6, so that the floating plate 5 can stably float under different liquid level heights and different material densities, and provide a reliable basis for subsequent mixing operation.
[0024] Further, the rectangular plates 7 are arranged in a circumferential array on the floating plate 5, the rectangular plates 7 are fixedly connected with the top of the floating plate 5, the rotating shaft 8 is fixedly connected with the floating plate 5, the stirring rods 9 are arranged in a circumferential array on the rotating shaft 8, and the stirring rods 9 are fixedly connected with the rotating shaft 8. Through the cooperative work of the two rectangular plates 7 and the stirring rods 9, the mixing uniformity and mixing efficiency of the material are maximized. Whether for single-phase liquid material, multi-phase suspension material or material with certain viscosity, good mixed compound effect can be achieved.
[0025] Further, the tank body 1 is provided with a second inlet 10 on one side, the second inlet 10 is fixedly connected with the feeding pipe 11, the height of the second inlet 10 is arranged at a relatively lower position on the side of the tank body 1, so that the additive can be quickly mixed into the main body of the preliminarily mixed material, avoiding the problems of local high concentration or uneven mixing caused by improper adding position, the protective cover 12 is movably arranged on the feeding pipe 11, the discharge pipe 14 is fixedly connected with the discharge outlet 13, and the switch valve is arranged on the discharge outlet 13.
[0026] Further, the support frame 15 is fixedly connected with the bottom end of the tank body 1, so that the recompounding tank can be stably placed during operation, and reliable support guarantee is provided for the mixing of the internal material and the normal operation of the whole equipment.
[0027] The function principle of the utility model can be described by the following operation mode:
[0028] When the material enters the tank body 1, the float plate 5 will float on the material surface according to the height of the material liquid level, enters the liquid flow through the feeding pipe 3, and then impacts the rectangular plate 7 on the float plate 5 through the inclined pipe 4, so that the rectangular plate 7 rotates, thereby driving the float plate 5 to rotate, and the rotating float plate 5 drives the rotating shaft 8 on the float plate 5 to rotate, and the stirring rod 9 rotates and stirs the material under the driving of the rotating shaft 8, so that the material is fully mixed and uniformly mixed. When other materials need to be added, the protective cover 12 is opened, the material is sent into the tank body 1 through the feeding pipe 11 and the second inlet 10, and when not in use, the protective cover 12 can effectively prevent foreign matters from entering the tank body 1, and also can reduce the volatilization of the material in the tank. When the recompounding requirement is met, the switch valve at the discharge outlet 13 is opened, so that the recompounded material is discharged from the tank body 1 through the discharge pipe 14, and the whole mixing and recompounding process is completed.
[0029] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the technical field can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. An inner floating type mixing-compounding tank comprising a tank body (1), characterized in that, The first feeding port (2) is arranged at the top end of the tank body (1), the feeding pipe (3) is arranged on the first feeding port (2), the inclined pipe (4) is arranged on the feeding pipe (3), the floating disc (5) is arranged in the tank body (1), a plurality of rectangular plates (7) are arranged on the floating disc (5), the rotating shaft (8) is arranged on the floating disc (5), the stirring rod (9) is arranged on the rotating shaft (8), the feeding pipe (11) is arranged on one side of the tank body (1), the discharge port (13) is arranged at the bottom of the tank body (1), the discharge pipe (14) is arranged on the discharge port (13), and the support frame (15) is arranged at the bottom end of the tank body (1).
2. The inner floating type mixing compound tank according to claim 1, characterized in that, The tank body (1) is in a cylindrical shape, the feeding pipe (3) is fixedly connected with the first feeding port (2), and the inclined pipe (4) is fixedly connected with the bottom end of the feeding pipe (3).
3. The inner floating type mixing compound tank according to claim 1, characterized in that, The floating disc (5) is in a circular shape, the diameter of the floating disc (5) is consistent with the diameter of the inner wall of the tank body (1), the floating disc (5) is in sliding connection with the inner wall of the tank body (1), and a plurality of round holes (6) are arranged on the floating disc (5).
4. The inner floating type mixing compound tank according to claim 1, wherein The rectangular plates (7) are arranged in a circumferential array on the floating disc (5), the rectangular plates (7) are fixedly connected with the top of the floating disc (5), the rotating shaft (8) is fixedly connected with the floating disc (5), the stirring rods (9) are arranged in a circumferential array on the rotating shaft (8), and the stirring rods (9) are fixedly connected with the rotating shaft (8).
5. The inner floating type mixing compound tank according to claim 1, wherein The second feeding port (10) is arranged on one side of the tank body (1), the second feeding port (10) is fixedly connected with the feeding pipe (11), the protective cover (12) is movably installed on the feeding pipe (11), the discharge pipe (14) is fixedly connected with the discharge port (13), and the on-off valve is arranged on the discharge port (13).
6. The inner floating type mixing compound tank according to claim 1, wherein The support frame (15) is fixedly connected with the bottom end of the tank body (1).