Novel efficient toner machine

Abstract

The utility model discloses a novel efficient toner machine, and belongs to the technical field of toner machines. The novel efficient toner machine comprises a main body, the main body comprises a hollow ring, the upper end of the hollow ring is connected with a hopper, one side of the outer wall of the hopper is provided with a grinding mechanism, the grinding mechanism comprises a supporting plate, one end of the supporting plate is connected with one side of the outer wall of the hopper, the end, away from the hopper, of the supporting plate is connected with a toner box, and the upper end of the toner box is provided with a limiting ring; a toner barrel is connected to the inner wall of the limiting ring, a grinding groove is formed in the toner barrel, a rotating shaft is rotationally connected to the bottom end of the interior of the toner box, the upper end of the rotating shaft extends into the toner barrel and is connected with a grinding roller, a gap exists between the grinding roller and the grinding groove, and a second motor is installed at the bottom end of the toner box; and the output end of the second motor is in transmission connection with the rotating shaft, the outer wall of the grinding roller and the inner wall of the grinding groove are each provided with a plurality of grinding particles, and the grinding roller and the grinding groove are both conical.

Description

TECHNICAL FIELD

[0001] The utility model relates to toner machine technical field, concretely is a novel high -efficient toner machine. BACKGROUND

[0002] Toner is a kind of colored powder substance, after mixing with plastic pigment, various different colored plastic products are made by heating injection molding.It is widely used in plastic coloring process.Toner machine is mainly used to mix toner and plastic particles to achieve the purpose of coloring or changing the color of plastic.After mixing toner and plastic particles, various different colored plastic products are made by heating injection molding.

[0003] Based on the above, the present inventor found that there are the following problems: the toner is stored at high room temperature or in a non-ventilated, cool environment, which may cause the toner to clump, and the clumped toner will also enter the toner machine when pouring the toner into the toner machine, making it difficult to disperse evenly in the plastic raw material, resulting in uneven coloring effect of plastic products.

[0004] Therefore, in view of the above, the existing structure and defects are improved, and a novel high-efficiency toner machine is provided to achieve a more practical value. SUMMARY

[0005] The utility model aims at providing a novel high-efficiency toner machine to solve the problems raised in the background art.

[0006] In view of the above problems, the technical scheme provided by the utility model is:

[0007] A novel high-efficiency toner machine, comprising a main body, the main body comprising a hollow ring, the upper end of the hollow ring being connected with a hopper, the outer wall of the hopper being provided with a grinding mechanism on one side, the grinding mechanism comprising a support plate, one end of the support plate being connected with the outer wall of the hopper on one side, and the other end of the support plate being connected with a toner cartridge, the upper end of the toner cartridge being provided with a limiting ring, the inner wall of the limiting ring being connected with a toner cartridge, the inside of the toner cartridge being provided with a grinding groove, the inside bottom end of the toner cartridge being rotatably connected with a shaft, the upper end of the shaft extending into the inside of the toner cartridge and being connected with a grinding roller, there being a gap between the grinding roller and the grinding groove, the bottom end of the toner cartridge being provided with a second motor, the output end of the second motor being in transmission connection with the shaft, the outer wall of the grinding roller and the inner wall of the grinding groove being provided with a plurality of grinding particles, and the grinding roller and the grinding groove being conical.

[0008] Further, six first threaded holes are equally provided on the toner cartridge, six second threaded holes are equally provided on the limiting ring, and bolts are threadedly connected between the opposite first threaded holes and second threaded holes.

[0009] The beneficial effect of the above further scheme is that the cooperation of the first threaded hole, the second threaded hole and the bolt facilitates the installation and fixation between the toner cartridge and the toner box, and when the inner wall of the toner cartridge and the grinding roller need to be cleaned, the bolt is removed by rotating, so that the bolt is separated from the first threaded hole and the second threaded hole, and the separation between the toner cartridge and the toner box is realized.

[0010] Further, the bottom end of the toner box is provided with a delivery pump away from the second motor, the input end of the delivery pump penetrates the toner box, and the output end of the delivery pump is communicated with a delivery pipe, one end of the delivery pipe away from the delivery pump is connected with the connecting pipe through a flange, and the other end of the delivery pipe close to the delivery pump is externally provided with a powder flow meter.

[0011] The beneficial effect of the above further scheme is that by installing the delivery pump, when the delivery pump is started, the ground and dispersed toner in the toner box can be conveniently delivered to the inside of the hopper through the delivery pipe and the connecting pipe, and by installing the powder flow meter, the toner flow in the delivery pipe can be conveniently measured, so as to ensure the accuracy of toner metering, and the powder flow meter is electrically connected with the delivery pump through the control panel, so that the data measured by the powder flow meter is delivered to the control panel, and then the control panel controls the delivery pump to be closed.

[0012] Further, six limiting grooves are equidistantly arranged on the upper end of the hopper, limiting blocks are movably arranged in the six limiting grooves, and a top plate is connected between the six limiting blocks.

[0013] The beneficial effect of the above further scheme is that by arranging the limiting grooves, the top plate is limited on the hopper, and the limiting blocks on the limiting grooves and the top plate are in a movable state, when the top plate is pulled upward, the hopper and the top plate can be separated, by arranging the top plate, the toner can be prevented from overflowing in the air during the stirring process of the toner and the plastic raw material, and by arranging the rotating disc, the rotation of the stirrer can be facilitated when the rotating disc rotates, so as to stir and mix the toner and the plastic raw material in the hopper.

[0014] Further, a first motor is arranged on the upper end of the top plate.

[0015] The beneficial effect of the above further scheme is that by arranging the first motor, the rotating disc can be driven to rotate when the first motor is started.

[0016] Further, a cavity is arranged in the hopper, an installation plate is connected to one side of the hopper away from the supporting plate, a high-temperature mold temperature machine is arranged on the upper end of the installation plate, and the inlet and outlet pipes of the high-temperature mold temperature machine are communicated with the cavity.

[0017] The beneficial effect of the further scheme is that the high-temperature mold temperature controller is installed, the inlet and outlet pipes of the high-temperature mold temperature controller are communicated with the cavity, the high-temperature mold temperature controller realizes the temperature control of the fluid in the circulating system through the internal circulation heating process, the heating is realized by using the electric heater, the circulating pump conducts the medium, the heated medium enters the inside of the cavity, the plastic raw material and the toner in the hopper are preheated and melted, so that the next injection process is facilitated, the whole hopper is made of metal heat-conducting material, and the hopper is externally provided with a heat preservation layer.

[0018] Further, the bottom end of the hopper is communicated with a discharge pipe, and an electromagnetic valve is installed outside the discharge pipe.

[0019] Further, the hollow ring is externally connected with four supports, the four supports are equidistantly and annularly distributed, and mounting holes are formed in the bottom end of each of the four supports.

[0020] The beneficial effect of the further scheme is that the four supports are arranged to support the toner machine, and the mounting holes are arranged in the bottom end of the support to install the toner machine at a specified position.

[0021] Compared with the prior art, the beneficial effect of the novel high-efficiency toner machine is that the hollow ring is arranged to install the hopper, the support plate is arranged to install the toner box, the toner cartridge is arranged, the toner cartridge is provided with a feeding port, so that the toner is fed into the inside of the toner cartridge through the feeding port by the vacuum feeder, when the agglomerated toner enters the inside of the toner cartridge, the agglomerated toner is located in the interval between the grinding groove and the grinding roller, the second motor is started to drive the rotating shaft to rotate to drive the grinding roller to rotate in the grinding groove, the agglomerated toner is ground by the grinding particles arranged on the inner wall of the grinding groove and the outer wall of the grinding roller, so that the agglomerated toner is re-formed into powder, the grinding roller is conical, so that the toner falls into the inside of the toner box, the agglomerated toner is ground to be re-formed into powder, and the subsequent toner and plastic raw material are uniformly mixed, so that the coloring effect of the plastic is affected. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The utility model provides a kind of novel high-efficiency toner machine's three-dimensional structure schematic diagram;

[0023] Figure 2 The utility model provides a kind of novel high-efficiency toner machine's top cover and hopper's three-dimensional development structure schematic diagram;

[0024] Figure 3The utility model provides an explosion three -dimensional structure schematic drawing of a novel high -efficient toner machine's grinding mechanism is provided.

[0025] Figure 4 The utility model provides a sectional view structure schematic drawing of a novel high -efficient toner machine's grinding mechanism is provided.

[0026] Figure 5 The utility model provides a sectional view structure schematic drawing of a novel high -efficient toner machine's grinding mechanism is provided.

[0027] In the drawing: 100, main body;1001, hollow ring;1002, hopper;1003, connecting pipe;1004, limiting groove;1005, top plate;1006, carousel;1007, agitator;1008, first motor;1009, cavity;1010, mounting plate;1011, high temperature mold temperature machine;1012, support;200, grinding mechanism;2001, support plate;2002, toner material box;2003, limiting ring;2004, toner material cylinder;2005, grinding groove;2006, pivot;2007, grinding roller;2008, second motor;2009, bolt;2010, delivery pump;2011, delivery pipe;2012, powder flowmeter. DETAILED DESCRIPTION

[0028] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and apparently, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor all belong to the range of protection of the utility model.

[0029] Please refer to Figures 1-5The utility model provides a technical scheme: A novel high -efficient toner machine, including main part 100, main part 100 includes hollow ring 1001, the upper end of hollow ring 1001 is connected with hopper 1002, and the outer wall one side of hopper 1002 is equipped with grinding mechanism 200, grinding mechanism 200 includes support plate 2001, and the one end of support plate 2001 is connected with the outer wall one side of hopper 1002, and the one end of support plate 2001 away from hopper 1002 is connected with toner box 2002, and the upper end of toner box 2002 is equipped with limit ring 2003, and the inner wall of limit ring 2003 is connected with toner cylinder 2004, and the inside of toner cylinder 2004 is equipped with grinding groove 2005, and the inside bottom of toner box 2002 is rotatably connected with shaft 2006, and the upper end of shaft 2006 extends to the inside of toner cylinder 2004, and is connected with grinding roller 2007, and there is spacing between grinding roller 2007 and grinding groove 2005, and the bottom of toner box 2002 is equipped with second motor 2008, and the output of second motor 2008 is drivingly connected with shaft 2006, and the outer wall of grinding roller 2007 and the inner wall of grinding groove 2005 are equipped with a plurality of grinding particles, and grinding roller 2007 and grinding groove 2005 are all tapered, through the setting toner cylinder 2004, toner cylinder 2004 is equipped with feed inlet, to facilitate through vacuum feeder and toner are put into the inside of toner cylinder 2004 through feed inlet, when the toner of knot enters the inside of toner cylinder 2004, will be located in the spacing between grinding groove 2005 and grinding roller 2007, by starting second motor 2008, drive shaft 2006 rotates and makes grinding roller 2007 rotate in grinding groove 2005, because the inner wall of grinding groove 2005 and the outer wall of grinding roller 2007 are provided with a plurality of grinding particles, the toner of knot is ground, and the toner of knot becomes powder again, avoids subsequent toner and plastic raw materials mixing uneven, influence plastic coloring effect, because grinding roller 2007 is tapered, toner falls to the inside of toner box 2002.

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.

[0031] Please refer to Figures 1-5The utility model provides a technical scheme: six first threaded holes are arranged on the toner box 2002 at equal intervals, six second threaded holes are arranged on the limiting ring 2003 at equal intervals, bolts 2009 are threadedly connected between opposite first threaded holes and second threaded holes, a conveying pump 2010 is installed at the bottom end of the toner box 2002 away from the second motor 2008, the input end of the conveying pump 2010 penetrates the toner box 2002, the output end of the conveying pump 2010 is communicated with a conveying pipe 2011, the conveying pipe 2011 is connected between the connecting pipe 1003 through flange connection away from the conveying pump 2010, and the one end of the conveying pipe 2011 close to the conveying pump 2010 is externally installed with a powder flowmeter 2012, through the cooperation of the first threaded hole, the second threaded hole and the bolt 2009, when the inner wall of the toner cartridge 2004 and the grinding roller 2007 need to be cleaned, the bolt 2009 is removed by rotating, the bolt 2009 is separated from the first threaded hole and the second threaded hole, and then the separation between the toner box 2002 and the toner cartridge 2004 is realized, through the installation of the conveying pump 2010, when the conveying pump 2010 is started, the ground and dispersed toner in the toner box 2002 is conveniently conveyed to the inside of the hopper 1002 through the conveying pipe 2011 and the connecting pipe 1003, through the installation of the powder flowmeter 2012, the toner flow in the conveying pipe 2011 is conveniently measured, thereby ensuring the toner measurement accuracy, the powder flowmeter 2012 is electrically connected with the conveying pump 2010 through the control panel, the data measured by the powder flowmeter 2012 is conveyed to the control panel, and then the control panel controls the conveying pump 2010 to be closed.

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the utility model.

[0033] Please refer to Figures 1-5The utility model provides a technical scheme: the upper end of hopper 1002 is equidistantly provided with six limit grooves 1004, the inside of six limit grooves 1004 all movably is equipped with limit block, and the top plate 1005 is connected between six limit blocks, and the bottom end inside top plate 1005 is connected with carousel 1006 through bearing, and the bottom end of carousel 1006 is connected with agitator 1007, and the upper end of top plate 1005 is installed with first motor 1008, and the output of first motor 1008 is transmission connection between carousel 1006, and the inside of hopper 1002 is equipped with cavity 1009, and the outside of hopper 1002 is connected with mounting plate 1010 on the side away from support plate 2001, and high temperature mould temperature controller 1011 is installed on the upper end of mounting plate 1010, and the import and export pipe of high temperature mould temperature controller 1011 all communicate with cavity 1009, and the bottom end of hopper 1002 is communicated with discharge pipe, and electromagnetic valve is installed on the outside of discharge pipe, and four supports 1012 are connected on the outside of hollow ring 1001, four supports 1012 are annularly distributed at equal distance, and mounting hole is set up at the bottom end of four supports 1012, by setting top plate 1005, avoid toner and plastic raw materials in the process of stirring toner in the air, by installing first motor 1008, when starting first motor 1008, it is convenient for driving carousel 1006 to rotate, realizes the rotation of agitator 1007, thereby toner and plastic raw materials in hopper 1002 are stirred and mixed, by installing high temperature mould temperature controller 1011, since the import and export pipe of high temperature mould temperature controller 1011 communicates with cavity 1009, high temperature mould temperature controller 1011 passes through the process of internal circulation heating, utilizes electric heater heating, and circulating pump conduction medium, to realize the device of fluid temperature control in circulation system, make the medium after heating enter the inside of cavity 1009, preheat and melt plastic raw materials and toner in hopper 1002, so as to carry out the next injection process, the whole of hopper 1002 is metal heat conduction material, and the outside of hopper 1002 is provided with heat preservation layer, by the cooperation of discharge pipe and electromagnetic valve, when opening electromagnetic valve, it is convenient for the material after melting to discharge through discharge pipe, by setting mounting hole at the bottom end of support 1012, it is convenient to install the toner machine in the specified position.

[0034] Specifically, the working principle of the new type of high-efficiency toner machine is as follows: when in use, the installation hole is opened at the bottom end of the support 1012 to facilitate the installation of the toner machine at the specified position, and then the toner is poured into the inside of the toner barrel 2004 through the feeding port by the vacuum feeder. When the agglomerated toner enters the inside of the toner barrel 2004, it will be located in the gap between the grinding groove 2005 and the grinding roller 2007. By starting the second motor 2008, the rotation of the grinding roller 2007 in the grinding groove 2005 is driven by the rotation of the shaft 2006. Since the inner wall of the grinding groove 2005 and the outer wall of the grinding roller 2007 are provided with a plurality of grinding particles, the agglomerated toner is ground to become powder again, avoiding uneven mixing of the subsequent toner and plastic raw materials, affecting the plastic coloring effect. Since the grinding roller 2007 is conical, the toner falls into the inside of the toner box 2002. By installing the conveying pump 2010, when the conveying pump 2010 is started, it is convenient to convey the ground and dispersed toner in the toner box 2002 to the inside of the hopper 1002 through the conveying pipe 2011 and the connecting pipe 1003. By installing the powder flow meter 2012, it is convenient to measure the toner flow in the conveying pipe 2011, so as to ensure the accuracy of toner metering. The powder flow meter 2012 is electrically connected with the conveying pump 2010 through the control panel, so that the data measured by the powder flow meter 2012 is transmitted to the control panel, and then the control panel controls the conveying pump 2010 to be closed. Open the top plate 1005 to pour the plastic raw material into the hopper 1002, and then restore the top plate 1005 to the original position. Start the first motor 1008 to drive the rotating disc 1006 to rotate, so as to realize the rotation of the stirrer 1007, thereby stirring and mixing the toner and plastic raw material in the hopper 1002. By installing the high-temperature mold temperature machine 1011, since the inlet and outlet pipes of the high-temperature mold temperature machine 1011 are communicated with the cavity 1009, the high-temperature mold temperature machine 1011 realizes the circulation system fluid temperature control device by using the electric heater heating, circulating pump medium, so as to make the heated medium enter the inside of the cavity 1009 to preheat and melt the plastic raw material and toner in the hopper 1002, so as to facilitate the next injection process.

Claims

1. A new and improved toner cartridge characterized by, The utility model provides a color powder box, including the main part (100), the main part (100) includes the hollow ring (1001), the upper end of hollow ring (1001) is connected with hopper (1002), one side of the outer wall of hopper (1002) is equipped with grinding mechanism (200), grinding mechanism (200) includes support plate (2001), one end of support plate (2001) is connected with the outer wall of hopper (1002) one side, and the end of support plate (2001) away from hopper (1002) is connected with toner cartridge (2002), the upper end of toner cartridge (2002) is equipped with limiting ring (2003), the inner wall of limiting ring (2003) is connected with toner cartridge (2004), the inside of toner cartridge (2004) is equipped with grinding groove (2005), the inside bottom of toner cartridge (2002) is rotatably connected with the shaft (2006), the upper end of shaft (2006) extends to the inside of toner cartridge (2004) and is connected with grinding roller (2007), and the spacing exists between grinding roller (2007) and grinding groove (2005), the bottom of toner cartridge (2002) is installed with second motor (2008), and the transmission is connected between the output of second motor (2008) and the shaft (2006), the outer wall of grinding roller (2007) and the inner wall of grinding groove (2005) are equipped with a plurality of grinding particles, and grinding roller (2007) and grinding groove (2005) are all tapered.

2. A novel high-efficiency toner machine according to claim 1, characterized in that, Six first threaded holes are equidistantly arranged on the toner cartridge (2002), six second threaded holes are equidistantly arranged on the limiting ring (2003), and bolts (2009) are threadedly connected between opposite first threaded holes and second threaded holes.

3. A novel high-efficiency toner machine according to claim 2, characterized in that, A delivery pump (2010) is installed at the bottom of the toner cartridge (2002) away from the second motor (2008), the input end of the delivery pump (2010) penetrates the toner cartridge (2002), the output end of the delivery pump (2010) is communicated with a delivery pipe (2011), one end of the delivery pipe (2011) away from the delivery pump (2010) is connected with the connecting pipe (1003) through a flange, and a powder flowmeter (2012) is installed at the other end of the delivery pipe (2011) close to the delivery pump (2010).

4. A novel high-efficiency toner machine according to claim 3, characterized in that, Six limiting grooves (1004) are equidistantly arranged at the upper end of the hopper (1002), limiting blocks are movably arranged in the six limiting grooves (1004), the six limiting blocks are connected with a top plate (1005), the bottom end of the top plate (1005) is connected with a rotating disc (1006) through a bearing, and the bottom end of the rotating disc (1006) is connected with a stirrer (1007).

5. A novel high-efficiency toner machine according to claim 4, characterized in that, A first motor (1008) is installed at the upper end of the top plate (1005), and the output end of the first motor (1008) is transmissionally connected with the rotating disc (1006).

6. A novel high-efficiency toner machine according to claim 5, characterized in that, The inside of the hopper (1002) is provided with a cavity (1009), the outside of the hopper (1002) is connected with a mounting plate (1010) away from one side of the support plate (2001), the upper end of the mounting plate (1010) is installed with a high-temperature mold temperature machine (1011), and the import and export pipes of the high-temperature mold temperature machine (1011) are in communication with the cavity (1009).

7. A novel high-efficiency toner machine according to claim 6, characterized in that, The bottom end of the hopper (1002) is communicated with a discharge pipe, and the outside of the discharge pipe is installed with a solenoid valve.

8. A novel high-efficiency toner machine according to claim 7, characterized in that, The outside of the hollow ring (1001) is connected with four supports (1012), four supports (1012) are distributed in an equidistant ring shape, and mounting holes are formed in the bottom end of four supports (1012).

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