Coating equipment for production
By setting up multiple spraying devices and a synchronous rotation mechanism in the spraying equipment, the problem of low spraying efficiency was solved, enabling simultaneous spraying of multiple objects and material recovery, thus improving production efficiency.
Patent Information
- Application Number
- CN202422721682.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing spraying equipment is inefficient when spraying batches of objects, and the single spraying mechanism increases the dwell time of each object.
The design incorporates multiple spraying devices connected by a support shaft and chain sprockets, enabling synchronous rotation of these devices. Multiple nozzles are also included to cover a wider area, while the design also allows for the recycling of sprayed materials.
It improves spraying efficiency, adapts to the spraying needs of objects of different sizes, and reduces waste of spraying materials.
Smart Images

Figure CN223747808U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of spraying, specifically to a coating equipment for production. BACKGROUND
[0002] Guardrails are usually exposed to outdoor environments and face various corrosion factors such as rain, humid air, sunlight ultraviolet rays, and chemical substances (such as acid rain, industrial waste gas, etc.). Metal guardrails (such as steel guardrails) are prone to rust, wooden guardrails may rot, and even some new composite material guardrails may be affected by environmental factors and have decreased performance. Spraying anticorrosive paint can form a protective film on the surface of the guardrail, isolating external corrosion factors and extending the service life of the guardrail. For example, a double-layer spraying system using zinc powder primer and polyurethane topcoat can provide good corrosion protection for steel guardrails.
[0003] With the rapid development of automation and intelligent technology, such as robot technology, sensor technology, and computer control systems, these technologies make it possible to efficiently complete guardrail coating production. For example, a coating production line disclosed in a Chinese patent with publication number CN112705394B includes a conveying device and, in sequence, a pretreatment device, a spraying device, and a curing device on the conveying device. The pretreatment device can clean the surface of the workpiece, and the curing device can dry and cure the surface of the workpiece after spraying. The spraying device includes a body, a spraying mechanism, and a rotating mechanism. The rotating mechanism includes a rotating part, a shaft, a turntable, several support rods, and two semicircular connecting plates. One end of the shaft is rotatably connected to the bottom wall of the feeding channel, and the other end is arranged on the turntable. The several support rods are vertically arranged on the turntable, and the two connecting plates are arranged on the support rods. The far end from the turntable is arranged on both sides of the feeding channel. The rotating part is arranged on the bottom wall of the feeding channel and can rotate the shaft. The spraying mechanism is arranged on the support rods and can spray between the two connecting plates. This application can make the surface spraying of the product more uniform.
[0004] From the above patent disclosure, it can be seen that by setting the spraying mechanism and the rotating mechanism, the spraying mechanism can be controlled to spray around the object to be sprayed, i.e. when the hanging object penetrates the spraying device and stays for a short time, the complete spraying process can be completed by the spraying mechanism. However, the work efficiency of the above-mentioned spraying mechanism can be further improved, because only one set of spraying mechanism is provided in the spraying device, which means that when spraying a batch of objects, each object will consume time due to the stay. SUMMARY
[0005] The utility model aims at providing a coating equipment for production, aiming at improving the problem that the efficiency of the spraying device in realizing batch object spraying needs to be improved.
[0006] The utility model discloses a coating equipment for production, including the frame, is provided with the spraying assembly in the inside of frame, and the spraying assembly includes the support plate, motor and multiple sets of spraying devices, and the support plate is along the length direction of frame and is arranged, and multiple sets of spraying devices are along the length direction of support plate and are distributed, and are provided with connecting mechanism at the bottom of each set of spraying device, and the support shaft is provided below connecting mechanism, and the bottom of support shaft is connected and inserts into the support plate through the bearing, and the chain wheel is provided on each support shaft and motor, and the adjacent chain wheel is connected through the chain.
[0007] Preferably, the frame includes a bottom box and a hole shell, the upper end of the bottom box is provided as an opening, and a closing plate is provided at the opening, the hole shell is provided as an inverted U-shaped structure, and the lower end is connected to the top surface of the bottom box.
[0008] Preferably, a through hole is provided at one end of the opening of the bottom box, and a clamping groove is provided on the inner side of the opening, the clamping groove is provided in communication with the through hole, the closing plate penetrates the through hole, and the edge is inserted into the clamping groove.
[0009] Preferably, a feeding hole is provided on the vertical side wall of the bottom box, and a plug plate is detachably installed at the feeding hole; a pump is provided on the outer side of the bottom box, the inlet end of the pump is connected in communication with the bottom box, and the outlet end is connected in communication with the spraying device.
[0010] Preferably, the support plate is provided at the middle part above the bottom box, and a material conveying pipe is provided on the side edge, the material conveying pipe is connected with the outlet end of the pump through a pipe body; the spraying device includes a main pipe and multiple spray heads, the multiple spray heads are provided in communication on the main pipe and are distributed along the height direction of the main pipe, the bottom of the main pipe is provided with a feeding pipe, and the feeding pipe is connected with the material conveying pipe through a hose.
[0011] Preferably, the spraying device includes a bottom plate, and the lower end of the main pipe is fixedly connected with the bottom plate; the connecting mechanism includes a column and a limiting bolt, the column is provided with a mounting hole, a threaded hole is provided on the mounting hole, the limiting bolt is threadedly inserted at the threaded hole, the bottom plate penetrates the mounting hole, and the end of the limiting bolt abuts against the bottom plate.
[0012] Preferably, a fixed plate is fixedly provided below the column, a clamping plate is connected through a bolt on the side edge of the fixed plate, and the top of the support shaft is inserted into the space formed by the clamping plate and the fixed plate.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model discloses a plurality of spraying devices are set up, and the plurality of spraying devices are installed on the support plate through the support shaft, and the adjacent support shaft is connected through the chain and the sprocket, therefore, a plurality of support shafts can rotate synchronously under the work of motor, and then the spraying treatment can be carried out to the object in the frame, that is, the spraying task of a plurality of objects can be completed once when the object pauses to move, and the work efficiency is relatively improved.
[0015] 2. The utility model discloses the bottom plate is set up in the lower end of the main pipe of a plurality of spray heads, and the installation hole of the bottom plate is set up through the column body, and simultaneously, the end of the limiting bolt of screw through the column body is pressed against the bottom plate, therefore, under the premise that the stable installation of spraying device is realized, the position of spraying device is adjusted according to the demand to provide the convenience for the different size of the object to be sprayed.
[0016] 3. The utility model discloses the top of bottom box is set up as the opening, therefore, the excess material that can be sprayed can pass through the opening and enter the bottom box, realizes the recycling of spraying material, avoids causing the waste of resources. ACCURACY OF DRAWINGS
[0017] Figure 1 It is the structure schematic diagram of the whole utility model;
[0018] Figure 2 It is the structure schematic diagram of the frame of the utility model;
[0019] Figure 3 It is the structure schematic diagram of the spraying assembly of the utility model;
[0020] Figure 4 It is the structure schematic diagram of the spraying device, connecting mechanism, support shaft of the utility model;
[0021] Figure 5 It is the structure schematic diagram of the spraying device of the utility model;
[0022] Figure 6 It is the structure schematic diagram of the connecting mechanism of the utility model.
[0023] In the drawing: 1, frame;11, pump machine;12, hole shell;13, bottom box;14, clamping groove;15, closure plate;16, feeding hole;17, plugging plate;2, spraying assembly;21, motor;22, support plate;23, material conveying pipe;24, spraying device;241, spray head;242, main pipe;243, feeding pipe;244, bottom plate;25, connecting mechanism;251, column body;252, fixed plate;253, clamping plate;254, installation hole;255, screw hole;256, limiting bolt;26, support shaft;261, sprocket. DETAILED DESCRIPTION
[0024] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated; can be mechanical connection, also can be electrical connection; can be direct connection, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements or the interaction of two elements. For ordinary skilled in the art, the above terms can be understood according to the specific meaning of the utility model.
[0025] The following further illustrates with the specific embodiments and the accompanying drawings:
[0026] Embodiment 1
[0027] In order to improve the spraying efficiency of guardrails and other articles, the utility model provides new spraying device, and when realizing the spraying treatment of articles by the spraying device, the spraying treatment of multiple articles entering the spraying device can be simultaneously carried out, that is, the spraying task of multiple articles can be completed once when the articles pause moving, and the work efficiency is relatively improved. The structure of the spraying device is specifically introduced below.
[0028] As shown in Figure 1 , the spraying device comprises a frame 1 and a spraying assembly 2.
[0029] As shown in Figure 2 , the frame 1 comprises a bottom box 13 and a hole shell 12. The bottom box 13 is arranged as a rectangular shell structure, and a feeding hole 16 is arranged on the vertical side of the bottom box 13, and the spraying material can be added to the bottom box 13 through the feeding hole 16. In order to realize the closure of the bottom box 13, the plug plate 17 is arranged on the side of the feeding hole 16, specifically, the screw rod is arranged on the side wall of the bottom box 13, the screw rod penetrates the plug plate 17 and is arranged, and the nut is threadedly sleeved on the end of the screw rod, so that the plug plate 17 is pressed and matched with the bottom box 13 under the action of the nut. The hole shell 12 is arranged as an inverted U-shaped structure, and the lower end is connected with the top surface of the bottom box 13, that is, the transmission device can be conveniently penetrated and installed, and then the articles are brought in and out of the hole shell 12.
[0030] As shown in Figure 1 , Figure 3As shown, the spraying assembly 2 is positioned above the base box 13 and at the bottom of the cavity shell 12. It includes a support plate 22, a motor 21, and multiple sets of spraying devices 24. The support plate 22 is positioned along the length of the frame 1 and is located in the middle of the base box 13. Both ends of the support plate 22 are connected to the base box 13. Multiple sets of spraying devices 24 are distributed along the length of the support plate 22. Each set of spraying devices 24 has a connecting mechanism 25 at its bottom. A support shaft 26 is located below the connecting mechanism 25. The bottom of the support shaft 26 is inserted into the support plate 22 via a bearing connection, facilitating the control of the spraying devices 24 to rotate around the shaft. A sprocket 261 is provided on each support shaft 26 and the motor 21. Adjacent sprockets 261 are connected by a chain. Therefore, under the operation of the motor 21, multiple support shafts 26 can be controlled to rotate synchronously, thereby controlling the rotation of multiple sets of spraying devices 24. That is, the spraying devices 24 spray the workpiece around it.
[0031] like Figure 1 As shown, in order to control the material to be conveyed from the bottom box 13 to the spraying device 24, a pump 11 is provided on the outside of the bottom box 13. The feed end of the pump 11 is connected to the bottom box 13 and the output end is connected to the spraying device 24. Therefore, by operating the pump 11, the spraying material can be conveyed to the spraying device 24 and sprayed onto the object to be sprayed from the spraying device 24.
[0032] The aforementioned spraying device can be used in conjunction with the transmission device, pretreatment device, and curing device disclosed in patent CN112705394B to complete the spraying treatment of the object to be sprayed.
[0033] like Figure 2 As shown, to collect excess paint material and avoid waste, the upper end of the base box 13 is designed with an opening. Therefore, paint material accumulated on the top surface of the base box 13 can fall into the base box 13 through this opening. To ensure the base box 13 remains sealed despite the opening, facilitating the pump 11's pumping of paint material, a connecting hole is provided at one end of the opening of the base box 13, and a slot 14 is provided on the inner side of the opening, communicating with the connecting hole. A closing plate 15 is provided at the opening of the base box 13, passing through the connecting hole and with its edge inserted into the slot 14. Therefore, the closing plate 15 can be stably and movably installed relative to the base box 13. When a large amount of paint material accumulates on the closing plate 15, the operator can pull the closing plate 15 to completely open the opening, allowing the paint material to fall into the base box 13. When the object to be painted is being painted, the closing plate 15 blocks the opening, thus creating a closed space within the base box 13.
[0034] like Figure 3 , Figure 4 , Figure 5As shown, in order to transport the spraying material to the spraying device 24, a material conveying pipe 23 is arranged at the side of the support plate 22, and the material conveying pipe 23 is connected with the output end of the pump 11 through a pipe body. Meanwhile, the spraying device 24 comprises a main pipe 242 and a plurality of spraying heads 241, the plurality of spraying heads 241 are arranged in communication on the main pipe 242 and are distributed along the height direction of the main pipe 242, and the bottom of the main pipe 242 is provided with a feeding pipe 243 which is connected with the material conveying pipe 23 through a hose, thus, under the cooperation of the material conveying pipe 23, the feeding pipe 243 and the main pipe 242, a channel for transporting the spraying material is formed, and then under the working of the pump 11, the spraying material in the bottom box 13 can be moved to the spraying heads 241 and output from the spraying heads 241. Since the spraying heads 241 are arranged in plurality, the spraying area of the material is large, and the spraying treatment can be simultaneously performed on a large range of objects.
[0035] As shown in Figure 5 , Figure 6 in order to adjust the position of the spraying head 241 according to the size of the object, the spraying device 24 comprises a bottom plate 244, and the lower end of the main pipe 242 is fixedly connected with the bottom plate 244. Meanwhile, the connecting mechanism 25 comprises a column body 251 and a limiting bolt 256. The column body 251 is provided with a mounting hole 254, and the bottom plate 244 is arranged through the mounting hole 254, thus, the main pipe 242 can be stably and vertically installed, and the position of the bottom plate 244 relative to the column body 251 can be adjusted according to the requirement, and the position of the main pipe 242 is adjusted so that the spraying heads 241 are distributed on the outside of the object to be sprayed. In order to stably install the adjusted spraying head 241, a threaded hole 255 is arranged on the mounting hole 254, the limiting bolt 256 is threadedly inserted into the threaded hole 255 and the end portion abuts against the bottom plate 244, thus, under the action of the limiting bolt 256, the bottom plate 244 is abutted to make the bottom plate 244 stably installed relative to the column body 251.
[0036] Embodiment 2
[0037] As shown in Figure 6 on the basis of embodiment 1, in order to facilitate the adjustment of the orientation of a plurality of sets of spraying devices 24 according to the requirement so that the orientations are kept consistent, a fixed plate 252 is fixedly arranged below the column body 251, and a clamping plate 253 is arranged at the side of the fixed plate 252 through a bolt, the clamping plate 253 and the fixed plate 252 are tightly sleeved on the top of the support shaft 26 to realize the stable installation of the column body 251 relative to the support shaft 26, and in addition, the column body 251 and the support shaft 26 can be released by rotating the bolt so as to adjust the orientation of the spraying device 24.
[0038] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A coating apparatus for production, characterized in that, The utility model provides a frame (1) is provided with spraying assembly (2) in the inside of frame (1), spraying assembly (2) includes support plate (22), motor (21) and multiple sets of spraying device (24), support plate (22) is provided along the length direction of frame (1), and multiple sets of spraying device (24) are distributed along the length direction of support plate (22), and connecting mechanism (25) is provided at the bottom of each set of spraying device (24), support shaft (26) is provided below connecting mechanism (25), the bottom of support shaft (26) is connected and inserted into support plate (22) through bearing, and chain wheel (261) is provided on each support shaft (26) and motor (21), and adjacent chain wheel (261) is connected through chain.
2. A coating apparatus for production according to claim 1, characterized in that The frame (1) comprises a bottom box (13) and a hole shell (12), the upper end of the bottom box (13) is provided as an opening, and a closing plate (15) is arranged at the opening, and the hole shell (12) is provided in an inverted U-shaped structure, and the lower end is connected to the top surface of the bottom box (13).
3. A coating apparatus for production according to claim 2, characterized in that A through hole is arranged at one end of the opening of the bottom box (13), and a clamping groove (14) is arranged on the inner side of the opening, the clamping groove (14) is arranged in communication with the through hole, and the closing plate (15) penetrates the through hole and is inserted into the clamping groove (14).
4. A coating apparatus for production according to claim 3, characterized in that A feeding hole (16) is arranged on the vertical side wall of the bottom box (13), and a plug plate (17) is detachably mounted at the feeding hole (16); a pump (11) is arranged on the outer side of the bottom box (13), the inlet end of the pump (11) is connected in communication with the bottom box (13), and the outlet end is connected in communication with the spraying device (24).
5. A coating apparatus for production according to claim 4, characterized in that The support plate (22) is arranged at the middle part above the bottom box (13), and a feeding pipe (23) is arranged on the side edge, the feeding pipe (23) is connected with the outlet end of the pump (11) through a pipe body; the spraying device (24) comprises a main pipe (242) and a plurality of spray heads (241), the plurality of spray heads (241) are arranged in communication on the main pipe (242) and are distributed along the height direction of the main pipe (242), and the bottom of the main pipe (242) is provided with a feeding pipe (243), and the feeding pipe (243) is connected with the feeding pipe (23) through a hose.
6. A coating apparatus for production according to claim 5, characterized in that The spraying device (24) further comprises a bottom plate (244), and the lower end of the main pipe (242) is fixedly connected with the bottom plate (244); the connecting mechanism (25) comprises a column body (251) and a limiting bolt (256), the column body (251) is provided with a mounting hole (254), the mounting hole (254) is provided with a threaded hole (255), the limiting bolt (256) is threadedly inserted at the threaded hole (255), the bottom plate (244) penetrates the mounting hole (254), and the end of the limiting bolt (256) abuts against the bottom plate (244).
7. A coating installation for production according to claim 6, characterized in that The lower part of the column (251) is fixedly provided with a fixed plate (252), and the side edge of the fixed plate (252) is connected with a clamping plate (253) through bolts, and the top of the supporting shaft (26) is inserted into the space formed by the clamping plate (253) and the fixed plate (252).
Citation Information
Patent Citations
A coating production line
CN112705394B