Surface spraying device for neodymium-iron-boron magnet production

By installing a flipping mechanism and a limiting plate on the neodymium iron boron magnet placement assembly, the magnets are automatically flipped and sprayed using a motor drive, solving the problem of having to flip them one by one in the existing technology, and improving the spraying efficiency and ease of operation.

CN223747813UActive Publication Date: 2026-01-02NINGBO SHUOPENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422924711.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-01-02
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing neodymium iron boron magnet surface spraying equipment lacks a flipping mechanism, which requires each magnet to be flipped over for spraying, making operation inconvenient and inefficient.

Method used

A flipping mechanism is installed on the neodymium iron boron magnet placement assembly. The fixed frame is rotated 180 degrees by a motor to achieve automatic flipping and spraying of the magnet. Combined with a limit plate and a pulley system, the magnet is stably clamped.

Benefits of technology

The system enables automated flipping of the coating process on neodymium iron boron magnets, improving coating efficiency and ease of operation while reducing manual flipping steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The surface spraying device for neodymium-iron-boron magnet production comprises a bottom frame, two cover plates are both in threaded connection with handles rotationally connected with placing plates, and movable grooves are symmetrically formed in the inner wall of a fixing frame relative to the centers of the two placing plates; and four rotating shafts extending into the movable grooves are rotationally connected to the four corners of the top and the four corners of the bottom of the fixed frame correspondingly, belts are installed among the four belt wheels in the two movable grooves correspondingly, and limiting plates abutting against the two cover plates are fixedly connected to the side walls of the eight rotating shafts correspondingly. Through the arrangement of the overturning mechanism, when the other face of the magnet is sprayed, the other cover plate is buckled on the fixing frame and is also fixed through the limiting plate, at the moment, the magnet is clamped, the fixing frame is driven by the third motor to rotate by 180 degrees, the positions of the two cover plates are exchanged, the magnet which is not sprayed is opposite to the spraying mechanism, and the spraying efficiency is improved. Spraying can be completed by detaching the cover plate on the top and exposing the magnets, and the magnets do not need to be turned over one by one.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of neodymium-iron-boron magnet spraying, in particular to a surface spraying device for neodymium-iron-boron magnet production. BACKGROUND

[0002] Neodymium-iron-boron magnet, also known as neodymium-iron-boron magnet, is an intermetallic compound formed by rare earth element neodymium (Nd) and iron (Fe) and boron (B), and its chemical formula is Nd2Fe14B. Neodymium-iron-boron magnet spraying is a surface treatment technology aimed at improving the corrosion resistance, oxidation resistance and service life of neodymium-iron-boron magnet. Commonly used spraying materials include epoxy resin, polyester resin, acrylate, etc. These materials can form chemical bonding with the surface of neodymium-iron-boron magnet, improve the adhesion of the coating, and at the same time have good corrosion resistance and oxidation resistance.

[0003] At present, when spraying epoxy resin on the surface of neodymium-iron-boron magnet, the neodymium-iron-boron magnet is placed on the clamping assembly for fixation (the surface spraying device for neodymium-iron-boron magnet production is disclosed in CN210628085U), only the clamping assembly is used to fix the neodymium-iron-boron magnet, and then the surface of the magnet is sprayed by the spraying equipment. The clamping assembly does not have a turnover mechanism, and after the surface of the magnet is sprayed, the magnet needs to be turned over one by one to spray the other side, so it still needs to be improved. CONTENT OF THE UTILITY MODEL

[0004] By installing a turnover mechanism on the placing assembly of the neodymium-iron-boron magnet, the magnet can be turned over during clamping. After the surface of the neodymium-iron-boron magnet is sprayed, all the magnets can be quickly sprayed, which is convenient and fast to operate. The application provides a surface spraying device for neodymium-iron-boron magnet production.

[0005] The application provides a surface spraying device for neodymium-iron-boron magnet production, which adopts the following technical scheme:

[0006] A surface coating device for producing neodymium iron boron magnets includes a base frame and a drive mechanism mounted on the base frame. A coating mechanism is mounted on the drive mechanism. The drive mechanism includes a fixed frame, which is fixedly connected to the base frame. A flipping mechanism is mounted on the fixed frame, which includes a third motor. The third motor is mounted on the side of the fixed frame, and its output end passes through the fixed frame. A fixed frame is fixedly connected to the output end of the third motor. The inner wall of the fixed frame has a convex cross-section. A cover plate is fastened to the top and bottom of the fixed frame. Placement plates that fit against the inner wall of the fixed frame are adhered to the opposite surfaces of the two cover plates. The inner wall of the fixed frame has symmetrically formed movable grooves about the center of the two placement plates. Four rotating shafts extending into the movable grooves are rotatably connected to the four corners of the top and bottom of the fixed frame. Each of the eight rotating shafts has a pulley fixedly mounted on it. A belt is installed between the four pulleys inside the two movable grooves. Limiting plates that abut against the two cover plates are fixedly connected to the side walls of the eight rotating shafts.

[0007] By adopting the above technical solution, only one placement plate needs to be installed when spraying one side of the magnet. During installation, the cover plate is fastened to the fixed frame, and the rotating shaft on the fixed frame is rotated to make the pulley rotate and the limiting plate rotate out of the movable groove. The cover plate is then fixed, thus providing a placement platform for the magnet. The magnet is placed on the surface of the placement plate and sprayed by the spraying component. When spraying the other side, another cover plate is fastened to the fixed frame and fixed by the limiting plate. At this time, the magnet is clamped. The fixed frame is rotated 180 degrees by the third motor to realize the position swap of the two cover plates. Then the unsprayed magnet is facing the spraying component, and the top cover plate is removed to expose the magnet to complete the spraying. There is no need to flip the magnets one by one.

[0008] Optionally, the flipping mechanism further includes a steering wheel, with two of the rotating shafts at the top and bottom of the fixed frame protruding, and the ends of the two protruding rotating shafts are fixedly connected to the steering wheel.

[0009] By adopting the above technical solution, it is easy to rotate the rudder to drive the four pulleys simultaneously, thereby controlling the four limit plates to clamp and limit the cover plate at one time.

[0010] Optionally, the surfaces of the placement plate and the cover plate are provided with holes at equal intervals, and the cross-sections of the cover plate and the placement plate are convex.

[0011] By adopting the above technical solution, it is easier for the paint to be exposed through the holes during spraying.

[0012] Optionally, both cover plates are threaded with handles that are rotatably connected to the placement plate. The handles have an I-shaped cross-section and are located at the center of the cover plate.

[0013] By adopting the above technical scheme, the cover plate and the placing plate are convenient to take, and the placing plate slides on the inner wall of the fixed frame by rotating the handle, which is beneficial to clamping the magnets with different thicknesses.

[0014] Optionally, the fixed frame has a rectangular structure in cross section, and the area of the fixed frame is smaller than the opening area of the fixed frame.

[0015] By adopting the above technical scheme, the fixed frame rotates at the internal opening of the fixed frame, and the rotation of the fixed frame is not blocked.

[0016] Optionally, the driving mechanism further comprises a first motor, the fixed frame is provided with the first motor on both sides, the output ends of the two first motors are fixedly connected with lead screws through couplings, the lead screws are rotatably connected with the fixed frame, the fixed frame is fixedly connected with two groups of guide rods parallel to the lead screws, the guide rods are slidably connected with sliding seats, the sliding seats are threadedly connected with the lead screws, and the top portions of the sliding seats are fixedly connected with support frames.

[0017] By adopting the above technical scheme, the sliding seat is moved on the lead screw by the rotation of the first motor after the magnet is placed, and the movement of the spraying mechanism is completed, so that the magnet is conveniently sprayed in all directions.

[0018] Optionally, the spraying mechanism comprises a screw rod and a slide rod, the screw rod is rotatably connected between the support frames, the slide rod is fixedly connected between the support frames, a spraying assembly is slidably connected with the slide rod and threadedly connected with the screw rod, a nozzle is mounted at the bottom of the spraying assembly, and a second motor is fixedly connected with the screw rod and mounted on the side wall of one of the support frames.

[0019] By adopting the above technical scheme, the second motor is started to realize the movement of the spraying assembly transversely to the nozzle during spraying.

[0020] Optionally, the limiting plates have a cuboid structure, and the four limiting plates at the top of the cover plate are diagonally distributed.

[0021] By adopting the above technical scheme, the cover plate is stably limited at multiple points.

[0022] In summary, the present application has at least one of the following beneficial technical effects:

[0023] 1. When spraying one side of the magnet, only one placement plate needs to be installed. During installation, the cover plate is fastened to the fixed frame. Further rotation of the rotating shaft on the fixed frame enables the four pulleys to rotate in conjunction with the belt, rotating the four limiting plates out of the movable groove, thereby fixing the cover plate. This provides a placement platform for the magnet.

[0024] 2. During spraying, place the magnet on the prepared placement plate and spray it through the spraying assembly. When spraying the other side of the magnet, fasten another cover plate on the fixed frame and fix it with the limiting plate. At this time, the magnet is clamped. The third motor drives the fixed frame to rotate 180 degrees, so that the positions of the two cover plates are swapped. Then the unsprayed magnet is opposite the spraying mechanism. Remove the top cover plate to expose the magnet and complete the spraying. There is no need to flip the magnet over one by one. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 for Figure 1 The diagram shows the connection structure of the fixed frame, cover plate, and third motor.

[0027] Figure 3 for Figure 2 The diagram shows the connection structure of the fixed frame, cover plate and handle.

[0028] Figure 4 for Figure 3 The diagram shows the connection structure of the fixed frame, cover plate and placement plate.

[0029] Figure 5 for Figure 4 The diagram shows the connection structure of the fixed frame and the movable slot.

[0030] Figure 6 for Figure 5 The diagram shows the connection structure of the movable groove and the belt.

[0031] Figure 7 for Figure 6 The diagram shows the connection structure of the belt, shaft, and rudder.

[0032] Figure 8 for Figure 7 The diagram shows the connection structure of the pulley and belt.

[0033] Sign: 1, the chassis; 2, drive mechanism; 201, fixed frame; 202, first motor; 203, guide rod; 204, screw; 205, sliding seat; 206, support frame; 3, spraying mechanism; 301, second motor; 302, screw rod; 303, slide rod; 304, spraying assembly; 305, spray head; 4, turnover mechanism; 401, third motor; 402, fixed frame; 403, cover plate; 404, handle; 405, rotating shaft; 406, limit plate; 407, rudder; 408, placing plate; 409, movable slot; 410, belt; 411, pulley. DETAILED DESCRIPTION

[0034] The following description will be made in conjunction with the accompanying drawings. Figures 1-8 The application is further described in detail.

[0035] The embodiment of the application discloses a surface spraying device for neodymium iron boron magnet production. Referring to Figure 1 , Figure 2 and Figure 3The utility model relates to a surface spraying device for neodymium iron boron magnet production, including chassis 1 and drive mechanism 2 on chassis 1, drive mechanism 2 installs the spraying mechanism 3, drive mechanism 2 includes fixed frame 201, fixed frame 201 is fixedly connected on chassis 1, the overturning mechanism 4 is installed on fixed frame 201, overturning mechanism 4 includes third motor 401, third motor 401 is installed on the side of fixed frame 201, the output of third motor 401 penetrates fixed frame 201, the output of third motor 401 is fixedly connected with fixed frame 402, the inner wall section of fixed frame 402 is convex letter shape structure, the top, bottom of fixed frame 402 are oppositely buckled and connected with cover plate 403, the opposite surface of two cover plate 403 is all bonded with the placement plate 408 that is attached with the inner wall of fixed frame 402, the inner wall of fixed frame 402 is about the center of two placement plates 408 and is opened with movable slot 409, the top, bottom of fixed frame 402 four corners are all rotatably connected with four extension shafts 405 in movable slot 409, eight extension shafts 405 are all fixed with pulley 411, four pulleys 411 between two movable slots 409 are all installed with belt 410, the side wall of eight extension shafts 405 is all fixedly connected with the limiting plate 406 that is contacted with two cover plate 403, when spraying one side of magnet, only need to install a placement plate 408, when installing, the cover plate 403 is buckled with fixed frame 402, further rotates the extension shaft 405 on fixed frame 402 to realize the rotation of pulley 411 and rotates the limiting plate 406 from the inside of movable slot 409, further fixes the cover plate 403, also realizes that the placement plate 408 provides a placement platform for magnet, places magnet on the surface of placement plate 408 and sprays through spraying assembly 304, when spraying the other side, another cover plate 403 is buckled on fixed frame 402, and it is also fixed through limiting plate 406, at this time, magnet is clamped, rotates one hundred and eighty degrees through third motor 401 and drives fixed frame 402, realizes the position of two cover plate 403 is adjusted, then the magnet that has not been sprayed is opposite to spraying assembly 304, and the top cover plate 403 is disassembled to expose magnet, and spraying can be completed, without turning over magnet one by one.

[0036] Refer to Figure 3 , in order to rotate rudder 407 and realize the driving of four pulleys 411 simultaneously, further control four limiting plates 406 clamping and limiting cover plate 403, overturning mechanism 4 further includes rudder 407, two extension shafts 405 of the top and bottom of fixed frame 402 are protrudingly arranged, and the end of the two protrudingly arranged extension shafts 405 is fixedly connected with rudder 407.

[0037] Refer to Figure 2, in order to facilitate the cover plate 403 and the placement plate 408, while rotating the handle 404 to achieve the placement plate 408 in the fixed frame 402 inner wall sliding, facilitate the clamping of different thickness of the magnet, the cross section of the handle 404 is I-shaped structure, and the handle 404 is located at the center of the cover plate 403.

[0038] Referring to Figure 1 , the drive mechanism 2 further comprises a first motor 202, the fixed frame 201 both sides are provided with a first motor 202, the output end of two first motor 202 is fixedly connected with lead screw 204 through the shaft coupling, two lead screw 204 is rotatably connected between the fixed frame 201, the fixed frame 201 is fixedly connected with two groups of parallel with two lead screw 204 guide rod 203, two groups of guide rod 203 are slidably connected with slide 205, the slide 205 is threadedly connected between the lead screw 204, the top of two slide 205 is fixedly connected with support frame 206, the magnet is placed after the rotation of the first motor 202 drive slide 205 on the lead screw 204 moves, complete the movement of the spraying mechanism 3, facilitate the magnet all-round spraying, the spraying mechanism 3 comprises screw 302 and slide 303, two support frame 206 between the rotatably connected with screw 302, two support frame 206 between fixedly connected with slide 303, the slide 303 is slidably connected with the spraying assembly 304 between the screw 302 threadedly connected, the bottom of the spraying assembly 304 is provided with a spray head 305, one of the support frame 206 side wall is provided with a second motor 301 fixedly connected with screw 302, spraying when starting the second motor 301 realizes the spraying assembly 304 cooperation spray head 305 magnet paint spraying, the transverse movement of the spraying assembly 304.

[0039] The embodiment of the application discloses a surface spraying device for neodymium-iron-boron magnet production, and the implementation principle is as follows: when in use, only one placing plate 408 is needed to be installed when spraying one side of the magnet, the cover plate 403 is buckled with the fixed frame 402 during installation, the shaft 405 on the fixed frame 402 is further rotated to realize the rotation of the four pulleys 411 cooperating with the belt 410, the four limiting plates 406 are rotated out from the inside of the movable slot 409 to realize the fixation of the cover plate 403, so that the placing plate 408 provides a placing platform for the magnet, the magnet is placed on the surface of the placing plate 408 and can be sprayed through the spraying assembly 304, when spraying the other side of the magnet, another cover plate 403 is buckled on the fixed frame 402 and is also fixed through the limiting plate 406, at this time, the magnet is clamped, the fixed frame 402 is driven to rotate one hundred and eighty degrees through the third motor 401, the positions of the two cover plates 403 are adjusted, then the magnet which has not been sprayed is opposite to the spraying assembly 304, the top cover plate 403 is disassembled to expose the magnet, and the spraying can be completed, and the magnet does not need to be turned over one by one; when spraying, the screw rod 204 is driven to rotate through the first motor 202, the position of the sliding seat 205 is adjusted, the longitudinal movement of the spraying assembly 304 is realized, the screw rod 302 is driven to rotate through the rotation of the second motor 301, so that the transverse movement of the spraying assembly 304 is realized, and the spraying is facilitated.

[0040] The above are the preferred embodiments of the application, and do not limit the protection scope of the application, so that: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. A surface spraying device for neodymium-iron-boron magnet production, comprising a chassis (1) and a driving mechanism (2) mounted on the chassis (1), characterized in that: The spraying mechanism (3) is installed on the driving mechanism (2), the driving mechanism (2) comprises a fixed frame (201), the chassis (1) is fixedly connected with the fixed frame (201), the fixed frame (201) is installed with a turnover mechanism (4), the turnover mechanism (4) comprises a third motor (401), the side of the fixed frame (201) is installed with the third motor (401), the output end of the third motor (401) penetrates the fixed frame (201), the output end of the third motor (401) is fixedly connected with a fixed frame (402), the inner wall section of the fixed frame (402) is in convex letter structure, the top and bottom of the fixed frame (402) are oppositely buckled and connected with the cover plate (403), the opposite surfaces of the two cover plates (403) are bonded with the placement plate (408) matched with the inner wall of the fixed frame (402), the inner wall of the fixed frame (402) is symmetrically provided with a movable groove (409) about the center of the two placement plates (408), the top and bottom of the fixed frame (402) are rotatably connected with four extension shafts (405) extending into the movable groove (409), eight extension shafts (405) are fixedly connected with the pulley (411), four pulleys (411) in the two movable grooves (409) are installed with the belt (410), and the side walls of the eight extension shafts (405) are fixedly connected with the limiting plate (406) abutting against the two cover plates (403).

2. The surface spraying device for neodymium iron boron magnet production according to claim 1, characterized in that: The turnover mechanism (4) further comprises a rudder disc (407), two extension shafts (405) on the top and bottom of the fixed frame (402) are protrudingly arranged, and the ends of the two protruding extension shafts (405) are fixedly connected with the rudder disc (407).

3. The surface spraying device for neodymium iron boron magnet production according to claim 1, characterized in that: The surfaces of the placement plate (408) and the cover plate (403) are equally provided with holes, and the sections of the cover plate (403) and the placement plate (408) are in convex letter structure.

4. The surface spraying device for neodymium iron boron magnet production according to claim 1, characterized in that: The two cover plates (403) are threadedly connected with the handle (404) rotatably connected between the placement plates (408), the section of the handle (404) is in H-shaped structure, and the handle (404) is located at the center of the cover plate (403).

5. The surface spraying device for neodymium iron boron magnet production according to claim 1, characterized in that: The section of the fixed frame (402) is in rectangular structure, and the area of the fixed frame (402) is smaller than the opening area of the fixed frame (201).

6. The surface spraying device for neodymium iron boron magnet production according to claim 1, characterized in that: The driving mechanism (2) further comprises a first motor (202), the two sides of the fixed frame (201) are installed with the first motor (202), the output ends of the two first motors (202) are fixedly connected with the lead screw (204) through the shaft coupling, the two lead screws (204) are rotatably connected with the fixed frame (201), the fixed frame (201) is fixedly connected with two groups of guide rods (203) parallel to the two lead screws (204), the two groups of guide rods (203) are slidably connected with the sliding seat (205), the sliding seat (205) is threadedly connected with the lead screw (204), and the top of the two sliding seats (205) is fixedly connected with the support frame (206).

7. The surface spraying device for neodymium iron boron magnet production according to claim 6, characterized in that: Said spraying mechanism (3) includes screw rod (302) and slide rod (303), two support frames (206) are rotatably connected with screw rod (302), two support frames (206) are fixedly connected with slide rod (303), slide rod (303) is slidably connected with spraying assembly (304) which is threadedly connected with screw rod (302), the bottom of spraying assembly (304) is provided with spray head (305), and the side wall of one of support frames (206) is provided with second motor (301) which is fixedly connected with screw rod (302).

8. The surface spraying device for neodymium iron boron magnet production according to claim 1, characterized in that: Said limiting plate (406) is in cuboid structure, and four limiting plates (406) on the top of the cover plate (403) are diagonally distributed.

Citation Information

Patent Citations

  • Surface spraying device for neodymium-iron-boron magnet production

    CN210628085U