Display module back appearance detection device
By designing an appearance inspection device for the back of display modules, and using a linear array inspection camera and a robot to automatically inspect the back of display modules, the problem of easy omissions in traditional visual inspection is solved, and efficient and automated sorting of qualified and unqualified products is achieved.
Patent Information
- Application Number
- CN202422949719.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-30
AI Technical Summary
Traditional methods of visually inspecting the back of display modules often result in missed inspections, leading to substandard products entering the market.
Design a device for inspecting the appearance of the back of a display module, including a machine base, an infeed inspection line, a positioning and clamping mechanism, an inspection mechanism, a qualified and unqualified product unloading line, and an unqualified product handling mechanism. The device uses a line array inspection camera and LED tubes for automated inspection and cylinders and robots for automated sorting.
It improved detection efficiency, avoided missed detections, and enabled automated sorting of qualified and unqualified products, thus enhancing the level of automation in the detection process.
Smart Images

Figure CN223748060U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electronic product detection, and particularly relates to a display module back appearance detection device. BACKGROUND
[0002] The display module integrates microelectronic technology, computer technology and information processing, and has the advantages of bright colors, wide dynamic range, high brightness, long service life and stable and reliable work, and thus becomes a new generation of display media with the most advantages; after the display module is assembled, the back thereof can have the conditions of missing adhesive tape, no screw hole, skewed connection port and abnormal label, and the traditional detection mode is detection by naked eyes; however, due to the large number of detection categories, the operator can have the condition of missing detection during detection, so that the display module produced in the later period is unqualified.
[0003] In order to solve the above problems, the application discloses a display module back appearance detection device. CONTENT OF THE UTILITY MODEL
[0004] In order to overcome the defects of the prior art, the application discloses a display module back appearance detection device.
[0005] In order to achieve the above purpose, the technical scheme adopted by the application is as follows: a display module back appearance detection device is used for detecting the back features of a display module, and comprises:
[0006] A machine table is provided with a rack above the machine table;
[0007] A feeding detection assembly is arranged above the machine table and is used for placing the display module to be detected;
[0008] A positioning and clamping mechanism is arranged above the feeding detection assembly and is used for positioning and clamping the display module on the feeding detection assembly;
[0009] A qualified product discharging assembly is arranged on the machine table corresponding to one side of the feeding detection assembly in the conveying direction and is used for conveying and discharging the display module that passes the detection;
[0010] A detection mechanism is arranged at the bottom of the rack and faces the conveying end of the feeding detection assembly and is used for detecting the back features of the display module;
[0011] An unqualified product discharging assembly is arranged on the machine table corresponding to one side of the qualified product discharging assembly in the non-conveying direction and is used for conveying and discharging the display module that fails the detection;
[0012] An unqualified product conveying mechanism is arranged on the machine table corresponding to the outside of the conveying start end of the unqualified product discharging assembly and is used for conveying the display module that fails the detection from the qualified product discharging assembly to the unqualified product discharging assembly.
[0013] Further preferably, the feeding detection pipeline, the qualified product discharging pipeline and the unqualified product discharging pipeline are each composed of two belt lines coaxially driven.
[0014] Further preferably, the positioning and clamping mechanism comprises a rack, a bidirectional screw driving module and two clamping assemblies, the rack is arranged above the feeding detection pipeline, the bidirectional screw driving module is arranged above the rack, the two clamping assemblies are respectively connected to the two driving parts of the bidirectional screw driving module, and each clamping assembly comprises a sliding plate connected to the driving part of the bidirectional screw driving module and extending outwardly and a plurality of clamping columns arranged at the bottom of the sliding plate.
[0015] Further preferably, the bottom of the clamping column is provided with a rubber roller.
[0016] Further preferably, the detection mechanism comprises a vertical support and a line array detection camera, the vertical support is arranged above the bottom of the rack opposite to the conveying end of the feeding detection pipeline, one side of the vertical support is provided with a vertical guide rail, the vertical guide rail is slidably connected with a slide seat which can be fixed by bolts, the line array detection camera is arranged on the slide seat, and a lens is arranged below the line array detection camera.
[0017] Further preferably, an LED lamp tube facing the back of the product is arranged above the feeding detection pipeline near the conveying end thereof.
[0018] Further preferably, a first blocking mechanism is arranged on the corresponding machine table between the feeding detection pipeline and the qualified product discharging pipeline, the first blocking mechanism comprises a first cylinder and a first blocking block, the first blocking block is connected to the piston rod of the first cylinder, and first blocking rods are arranged on the two sides above the first blocking block and can extend from between the feeding detection pipeline and the qualified product discharging pipeline.
[0019] Further preferably, a second blocking mechanism is arranged on the corresponding machine table at the conveying end of the qualified product discharging pipeline, the second blocking mechanism comprises a second cylinder and a second blocking block, the second blocking block is connected to the piston rod of the second cylinder, and second blocking rods are arranged on the two sides above the second blocking block.
[0020] Further preferably, the unqualified product carrying mechanism comprises a four-axis robot and a carrying clamp, the four-axis robot is arranged on the corresponding machine table outside the conveying start end of the unqualified product discharging pipeline, the carrying clamp is connected to the execution end of the four-axis robot, the carrying clamp comprises a carrying plate and two pneumatic slides, the two pneumatic slides are arranged on the opposite sides of the carrying plate, two telescopic plates are arranged on the two pneumatic slides respectively, and two L-shaped clamping plates are arranged on the two telescopic plates respectively.
[0021] It is further preferred that the conveying end of the unqualified product discharging pipeline extends outward from the machine table.
[0022] The present application achieves the following beneficial effects:
[0023] The present application can detect the back of the display module on the incoming material detection assembly line through the detection mechanism, which improves the detection efficiency compared with the prior art and does not cause project missed detection. In addition, according to the detection result of the detection mechanism, the qualified product can be automatically discharged through the qualified product discharging pipeline, and the unqualified product can be carried from the qualified product discharging pipeline to the unqualified product discharging pipeline through the unqualified product carrying mechanism, and then the unqualified product can be discharged through the unqualified product discharging pipeline. In general, the degree of automation is high, and has high use value.
[0024] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art upon examination of the following or can be learned by practice of the present application. The objects and other advantages of the present application can be realized and attained by the structure particularly pointed out in the written description and claims. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings incorporated in and forming a part of the specification, illustrate embodiments consistent with the present disclosure and serve to explain the principles of the present disclosure.
[0026] Figure 1 is a schematic diagram of the overall structure of the present application;
[0027] Figure 2 is a schematic diagram of the overall structure of the present application; Figure 1
[0028] Figure 3 is a schematic diagram of the overall structure of the present application;
[0029] Figure 4 is a schematic diagram of the overall structure of the present application;
[0030] Figure 5 is a schematic diagram of the overall structure of the present application;
[0031] Figure 6 is a schematic diagram of the overall structure of the present application;
[0032] In the figure: 10, machine table; 20, machine frame; 30, incoming material detection pipeline; 40, positioning and clamping mechanism; 41, rack; 42, bidirectional screw module; 43, clamping assembly; 431, sliding plate; 432, clamping column; 433, rubber roller; 50, qualified product unloading pipeline; 60, unqualified product unloading pipeline; 70, unqualified product carrying mechanism; 71, four-axis robot; 72, carrying clamp; 721, carrying plate; 722, pneumatic sliding table; 723, telescopic plate; 724, L-shaped clamp plate; 80, detection mechanism; 81, vertical support; 82, vertical guide rail; 83, sliding seat; 84, linear array detection camera; 85, lens; 90, LED lamp tube; 100, first blocking mechanism; 101, first air cylinder; 102, first blocking block; 103, first blocking rod; 110, second blocking mechanism; 111, second air cylinder; 112, second blocking block; 113, second blocking rod. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0034] In the description of the present application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0035] EMBODIMENT
[0036] In order to solve the series of problems existing in the prior art by naked eye detection of the back of the display module, with reference to the figures shown in Figure 1 and Figure 2 The present application discloses a display module back appearance detection device for detecting the back features of the display module (the features at least include the missing tape, no screw hole, connection port skew, label abnormality and the like in the background technology), which comprises a machine table 10, and a machine frame 20 arranged above the machine table 10.
[0037] An incoming material detection pipeline 30 is arranged above the machine table 10, which is used for placing the display module to be detected;
[0038] A positioning and clamping mechanism 40 is arranged above the incoming material detection pipeline 30, which is used for positioning and clamping the display module on the incoming material pipeline;
[0039] The qualified product unloading line 50 is arranged on the corresponding machine table 10 on the side of the feeding detection line 30 in the conveying direction, and is used for conveying and unloading the display module qualified in the detection;
[0040] The detection mechanism 80 is arranged on the bottom of the rack 20 opposite to the conveying end of the feeding detection line 30, and is used for detecting the back features of the display module;
[0041] The unqualified product unloading line 60 is arranged on the corresponding machine table 10 on the side of the qualified product unloading line 50 in the non-conveying direction, and is used for conveying and unloading the display module unqualified in the detection, and in one arrangement mode, the conveying end of the unqualified product unloading line 60 extends outward from the machine table 10;
[0042] The unqualified product carrying mechanism 70 is arranged on the corresponding machine table 10 on the outside of the conveying start end of the unqualified product unloading line 60, and is used for carrying the display module unqualified in the detection from the qualified product unloading line 50 to the unqualified product unloading line 60.
[0043] Based on the above structure, in the specific implementation, the operator places the display module to be detected on the feeding line on the outside of the machine table 10, and clamps it through the positioning and clamping mechanism 40, then the detection mechanism 80 detects the back of the display module once, according to the detection result, if the display module is qualified, the display module is directly unloaded through the qualified product unloading line 50, otherwise, if the display module is unqualified, the unqualified product carrying mechanism 70 carries the unqualified product on the qualified product unloading line 50 to the unqualified product unloading line 60, and the unqualified product is unloaded by the unqualified product unloading line 60.
[0044] In order to meet the detection needs of the display module, the feeding detection line 30, the qualified product unloading line 50 and the unqualified product unloading line 60 of the present application are composed of two belt lines driven by the same shaft, which is a part of the prior art and is easily understood in the technical field, and will not be described in detail here.
[0045] Reference Figure 4As shown, the positioning and clamping mechanism 40 of the present application comprises a rack 41, a bidirectional screw drive module and two clamping assemblies 43. The rack 41 is arranged above the material feeding detection flow line 30, the bidirectional screw drive module is arranged above the rack 41, and the two clamping assemblies 43 are respectively connected to the two driving parts of the bidirectional screw drive module 42. Each clamping assembly 43 comprises a sliding plate 431 connected to the driving part of the bidirectional screw drive module 42 and extending outwardly, and a plurality of clamping columns 432 arranged at the bottom of the sliding plate 431. When the display module conveyed on the material feeding detection flow line 30 reaches the designated position, the bidirectional screw drive module 42 drives the two sliding plates 431 to slide towards each other until the plurality of clamping columns 432 on the two sliding plates 431 clamp the display module from both sides. In addition, in order to prevent the clamping columns 432 from damaging the display module, the bottom of the clamping column is provided with a rubber roller 433, so that flexible clamping can be achieved. After the detection of the display module is completed, the bidirectional screw drive module 42 drives the sliding plate 431 to reset, and at this time, the material feeding detection flow line 30 can convey the detected display module to the qualified product unloading flow line 50.
[0046] Reference Figure 1 And Figure 2 As shown, the detection mechanism 80 of the present application comprises a vertical support 81 and a line array detection camera 84. The vertical support 81 is arranged above the bottom of the rack 20 opposite to the conveying end of the material feeding detection flow line 30. A vertical guide rail 82 is arranged on one side of the vertical support 81, and a sliding seat 83 fixed by bolts is slidably arranged on the vertical guide rail 82. The line array detection camera 84 is arranged on the sliding seat 83, and a lens 85 is arranged below the line array detection camera 84. When the display module is clamped above the material feeding detection flow line 30, the line array detection camera 84 cooperates with the lens 85 to detect the back of the display module. According to the picture obtained by the line array detection camera 84, the external processing system can automatically compare and detect the back of the display module. In addition, according to the detection needs, the sliding seat 83 can be slid to be fixed with the vertical guide rail 82, so that the height of the line array detection camera 84 can be adjusted to obtain a better shooting position.
[0047] In order to improve the detection accuracy of the line array detection camera 84, an LED lamp tube 90 facing the back of the product is arranged above the material feeding detection flow line 30 near the conveying end. In specific implementation, the light emitted by the LED lamp tube 90 illuminates the back of the display module.
[0048] Reference Figure 5As shown, the first blocking mechanism 100 is arranged on the corresponding machine table 10 between the material feeding detection assembly 30 and the qualified product discharging assembly, and includes a first cylinder 101 and a first blocking block 102. The first blocking block 102 is connected to the piston rod of the first cylinder 101, and two first blocking rods 103 are arranged on the upper sides of the first blocking block 102 and can extend from between the material feeding detection assembly 30 and the qualified product discharging assembly. When the first cylinder 101 extends, the two first blocking rods will block the display module on the material feeding detection assembly 30. In this way, the display module can be kept on the material feeding detection assembly 30 to facilitate the positioning, clamping and back detection of the display module in the later stage. After the back detection of the display module is completed, the first cylinder 101 drives the first blocking block 102 to descend, so that the two first blocking rods are reset. In this way, the display module after detection can be conveyed to the qualified product discharging assembly 50.
[0049] Also referring to Figure 5 As shown, the second blocking mechanism 110 is arranged on the corresponding machine table 10 at the conveying end of the qualified product discharging assembly. The second blocking mechanism 110 includes a second cylinder 111 and a second blocking block 112. The second blocking block 112 is connected to the piston rod of the second cylinder 111, and two second blocking rods 113 are arranged on the upper sides of the second blocking block 112. When the display module is a qualified product, the display module conveyed by the material feeding detection assembly 30 will be directly discharged, and the second cylinder 111 will not drive the second blocking block 112 to rise. Conversely, if the display module is an unqualified product, the second cylinder 111 will drive the second blocking block 112 to rise to block the display module conveyed by the material feeding detection assembly 30, so as to facilitate the unqualified product carrying mechanism 70 to carry the unqualified product to the unqualified product discharging assembly 60 for discharging.
[0050] Referring to Figure 6As shown, the unqualified product carrying mechanism 70 of the present application comprises a four-axis robot 71 and a carrying clamp 72, the four-axis robot 71 is arranged on the corresponding machine table 10 outside the conveying start end of the unqualified product discharge assembly line 60, the carrying clamp 72 is connected to the execution end of the four-axis robot 71, the carrying clamp 72 comprises a carrying plate and two pneumatic slides 722, the two pneumatic slides 722 are arranged on opposite sides of the carrying plate respectively, two telescopic plates 723 are arranged on the two pneumatic slides 722 respectively, two L-shaped clamping plates 724 are arranged on the two telescopic plates 723 respectively, when the display module is detected as an unqualified product, the four-axis robot 71 drives the carrying clamp 72 to above the qualified product discharge assembly line, after reaching the position, the two pneumatic slides 722 drive the two telescopic plates 723 to move towards each other, in this process, the four L-shaped clamping plates 724 on the two telescopic plates 723 clamp the display module from both sides, when the four-axis robot 71 moves the carrying clamp 72 to the unqualified product discharge assembly line 60, the two pneumatic slides 722 will drive the two telescopic plates 723 to reset, at this time, the unqualified product discharge assembly line 60 can send the unqualified product out of the machine table 10.
[0051] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0052] The above embodiments are only for illustrating the technical concepts and characteristics of the present application, the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent transformation or modification made according to the spirit and essence of the present application should be covered within the protection scope of the present application.
Claims
1. A display module back appearance inspection apparatus for inspecting a back surface feature of a display module, characterized by, The utility model relates to a kind of display module detection device, including: Machine table, which is provided with rack above; Inlet detection pipeline, which is arranged above machine table, is used for placing display module to be detected; Positioning and clamping mechanism, which is arranged above inlet detection pipeline, is used for positioning and clamping display module on inlet detection pipeline; Qualified product unloading pipeline, which is arranged on the machine table corresponding to one side of the conveying direction of inlet detection pipeline, is used for conveying qualified display module for unloading; Detection mechanism, which is arranged at the bottom of rack opposite to the conveying end of inlet detection pipeline, is used for detecting the back features of display module; Unqualified product unloading pipeline, which is arranged on the machine table corresponding to the non-conveying direction of qualified product unloading pipeline, is used for conveying unqualified display module for unloading; Unqualified product carrying mechanism, which is arranged on the machine table corresponding to the outside of the conveying start end of unqualified product unloading pipeline, is used for carrying unqualified display module from qualified product unloading pipeline to unqualified product unloading pipeline.
2. The display module back appearance inspection apparatus according to claim 1, wherein The inlet detection pipeline, the qualified product unloading pipeline and the unqualified product unloading pipeline are composed of two belt lines driven by the same shaft.
3. The display module back appearance inspection apparatus according to claim 1, wherein The positioning and clamping mechanism includes a rack, a bidirectional screw drive module and two clamping components. The rack is arranged above the inlet detection pipeline. The bidirectional screw drive module is arranged above the rack. The two clamping components are respectively connected to the two driving parts of the bidirectional screw drive module. Each clamping component includes a sliding plate connected to the driving part of the bidirectional screw drive module and extending outward, and a plurality of clamping columns arranged at the bottom of the sliding plate.
4. The display module back appearance inspection apparatus according to claim 3, wherein The bottom of the clamping column is provided with a rubber roller.
5. The display module back appearance inspection apparatus according to claim 1, wherein The detection mechanism includes a vertical support and a line array detection camera. The vertical support is arranged above the bottom of the rack opposite to the conveying end of the inlet detection pipeline. One side of the vertical support is provided with a vertical guide rail. The vertical guide rail is slidably connected with a slide seat which can be fixed by bolts. The line array detection camera is arranged on the slide seat, and a lens is arranged below the line array detection camera.
6. The display module back appearance inspection apparatus according to claim 1, wherein An LED lamp tube facing the back of the product is arranged above the inlet detection pipeline near the conveying end thereof.
7. The display module back appearance inspection apparatus according to claim 1, wherein A first blocking mechanism is arranged on the machine table corresponding to the space between the inlet detection pipeline and the qualified product unloading pipeline. The first blocking mechanism includes a first cylinder and a first blocking block. The first blocking block is connected to the piston rod of the first cylinder. Two first blocking rods are arranged on the upper sides of the first blocking block respectively and can extend from the space between the inlet detection pipeline and the qualified product unloading pipeline.
8. The display module back appearance inspection apparatus according to claim 1, wherein A second blocking mechanism is arranged on the machine table corresponding to the conveying end of the qualified product unloading pipeline. The second blocking mechanism includes a second cylinder and a second blocking block. The second blocking block is connected to the piston rod of the second cylinder. Two second blocking rods are arranged on the upper sides of the second blocking block respectively.
9. The display module back appearance inspection apparatus according to claim 1, wherein The unqualified product carrying mechanism comprises a four-axis robot and a carrying clamp, the four-axis robot is arranged on a corresponding machine table outside a conveying starting end of the unqualified product discharging assembly line, the carrying clamp is connected to an execution end of the four-axis robot, the carrying clamp comprises a carrying plate and two pneumatic slides, the two pneumatic slides are arranged on opposite sides of the carrying plate respectively, two telescopic plates are arranged on the two pneumatic slides respectively, and two L-shaped clamps are arranged on the two telescopic plates respectively.
10. The display module back appearance inspection apparatus according to claim 1, wherein The conveying end of the unqualified product discharging assembly line extends outward from the machine table.