Brushless motor controller detection device

By adjusting the height of the testing platform using a lifting assembly, the problem of increased labor intensity caused by the height difference of the conveyor belt was solved, and efficient testing of the brushless motor controller was achieved.

CN223748087UActive Publication Date: 2026-01-02杭州文众科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520216974.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-01-02
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

The existing brushless motor controller testing device cannot be adjusted according to the height of the conveyor belt, which requires the testing personnel to frequently lift the controller and put it into the conveyor belt, increasing the labor intensity.

Method used

The height of the testing platform is adjusted using a lifting assembly to match the conveyor belt. The testing platform is fixed in place by knobs, screws, stop plates, and locking teeth to prevent slippage and achieve automatic height adjustment.

Benefits of technology

It reduces the workload of testing personnel and improves work efficiency. The device can be put into the conveyor belt simply by pushing the controller, which reduces the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223748087U_ABST
    Figure CN223748087U_ABST
Patent Text Reader

Abstract

The utility model discloses a brushless motor controller detection device, and belongs to the field of brushless motor controller detection. Comprising a base, a lifting assembly is arranged in the base, multiple sets of evenly-distributed limiting rods are installed on the upper surface of the base, a limiting plate is installed at the upper ends of the limiting rods, the limiting rods are slidably connected with a detection table, and the detection table is in threaded connection with the lifting assembly. The brushless motor controller detection device has the beneficial effects that through the arrangement of the lifting assembly, the height of the detection table is conveniently adjusted, so that the height of the detection table is matched with the conveying belt, and then when a qualified controller is put into the conveying belt, only the controller needs to be pushed, and the detection table is convenient to operate. Detection personnel do not need to frequently lift the controller and place the controller into the conveyor belt, the labor intensity is greatly reduced, the working efficiency is improved, through the arrangement of a knob, a first screw rod, an abutting plate and clamping teeth, the lifting assembly is conveniently fixed, the detection table is prevented from sliding downwards in the use process, and the use stability is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the field of brushless motor controller detection, in particular to a brushless motor controller detection device. BACKGROUND

[0002] The brushless motor controller is a device for controlling the operation of the brushless motor, which mainly has the functions of adjusting current and voltage, accurately controlling the speed and torque of the motor, determining the energizing sequence of the motor winding, realizing the continuous rotation of the motor, preventing the damage of the motor and the controller due to abnormal conditions, etc. After the production of the brushless motor controller, the brushless motor controller needs to be detected (including appearance, power supply, phase line detection, operation detection, etc.).

[0003] When detecting the brushless motor controller, the appearance is first detected (the appearance of the controller is checked to check whether there is obvious physical damage, such as burnt marks, broken elements, loose wiring, etc.), and the next step is detected after the appearance detection is qualified. When detecting, a detection table needs to be used (the brushless motor controller is conveyed by a conveyor belt, and the detection table is beside the conveyor belt, and the detection personnel take the brushless motor controller from the conveyor belt), and the height of the conveyor belt used by different controller manufacturers is different. The detection table under the prior art cannot be adjusted according to the height of the conveyor belt, and when there is a height difference between the conveyor belt and the detection table, the detection personnel need to frequently lift the controller and put it into the conveyor belt (the weight of the controller is from several hundred grams to one kilogram), which increases the labor intensity. Therefore, a technical measure is proposed to solve the problem that the detection device under the prior art cannot be adjusted according to the height of the conveyor belt, and when there is a height difference between the conveyor belt and the detection table, the detection personnel need to frequently lift the controller and put it into the conveyor belt, which increases the labor intensity. CONTENT OF THE UTILITY MODEL

[0004] The content part of the present application is used to introduce the concept in a simple form, which will be described in detail in the specific embodiment part. The content part of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.

[0005] In order to solve the technical problems mentioned in the above background section, some embodiments of the present application provide a brushless motor controller detection device, which comprises a base, a lifting assembly is arranged in the base, a plurality of evenly distributed limiting rods are arranged on the upper surface of the base, a limiting plate is arranged on the upper end of the limiting rod, a detection table is slidably connected to the limiting rod, the detection table is threadedly connected with the lifting assembly, a guide plate is arranged on the side surface of the detection table, and the guide plate is inclined. Thanks to the arrangement of the lifting assembly, the height of the detection table can be conveniently adjusted, so that the height of the detection table matches the conveying belt. When the qualified controller is placed in the conveying belt, it is only necessary to push the controller, and the detection personnel do not need to frequently lift the controller to place it in the conveying belt, thereby greatly reducing the labor intensity and improving the work efficiency.

[0006] Further, a label box is arranged on the upper surface of the detection table, an installation frame is arranged at the middle position of one end of the upper surface of the detection table, the installation frame is L-shaped, and a lighting lamp is arranged on the upper end of the installation frame.

[0007] Further, a collection box is arranged below the guide plate.

[0008] Further, a plate cover is threadedly movably arranged on the upper part of the base, a side plate is arranged at the middle position of the side surface of the upper end of the base, and a support frame is arranged on the lower end of the base.

[0009] Further, a first screw rod is threadedly penetrated through the middle position of the side plate, a knob is arranged on the upper end of the first screw rod, a resisting plate is rotatably connected to the lower end of the first screw rod, and the side surface of the resisting plate is in contact with the base.

[0010] Further, a plurality of evenly distributed clamping teeth are arranged on the lower part of the resisting plate.

[0011] Further, the lifting assembly comprises a handle, a rotating rod is arranged on the side surface of the handle, the rotating rod is rotatably connected with the base, a gear disc is fixedly arranged on the outer part of the rotating rod, a supporting plate is rotatably connected to the rotating rod, the lower end of the supporting plate is fixedly arranged in the inner part of the base, a first bevel gear is arranged on the end of the rotating rod away from the handle, the first bevel gear is engaged with a second bevel gear, the upper end of the second bevel gear is arranged with a second screw rod, the second screw rod is rotatably connected with the base, the second screw rod is threadedly connected with the detection table, and a threaded hole is arranged on the lower surface of the detection table.

[0012] Further, the clamping teeth and the gear disc are matched.

[0013] The beneficial effects of the present application are:

[0014] The utility model discloses a knob, first screw rod, the setting of abutment board, clamping tooth, the fixed lifting assembly is convenient for, thereby prevents the detection platform from sliding down when using, guarantees the stability of using, rotates knob and drives clamping tooth to fasten gear plate, completes the fixing of lifting assembly, detection platform.

[0015] Through the setting of lifting assembly, the height of detection platform is conveniently adjusted, the height of detection platform is matched with conveying belt, when the qualified controller is put into conveying belt subsequently, only need to push the controller, and detection personnel do not need to frequently lift the controller and put into conveying belt, greatly reduce the labor intensity, promote work efficiency, rotate handle and drive detection platform to move up and down along the limiting rod, complete the adjustment of detection platform height. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated in and constitute a part of this application. The drawings illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.

[0017] In addition, throughout the drawings, same or similar reference numerals are used to denote same or similar elements whenever they are depicted. It should be understood that the drawings are schematic and elements and features are not necessarily to scale.

[0018] In the drawings:

[0019] Figure 1 It is the structural schematic diagram of the utility model;

[0020] Figure 2 It is the base structure schematic diagram;

[0021] Figure 3 It is the connecting structure schematic diagram between knob and clamping tooth;

[0022] Figure 4 It is the lifting assembly three-dimensional structure schematic diagram.

[0023] Reference numerals:

[0024] 1, base; 2, lifting assembly; 3, support frame; 4, guide plate; 5, collection box; 6, detection platform; 7, label box; 8, mounting frame; 9, illuminating lamp; 10, limiting rod; 11, limiting plate; 12, knob; 13, board cover; 14, side plate; 15, abutment board; 16, clamping tooth; 17, first screw rod; 201, handle; 202, gear plate; 203, support plate; 204, rotating rod; 205, first bevel gear; 206, second screw rod; 207, second bevel gear. DETAILED DESCRIPTION

[0025] Embodiments of the present disclosure will be described below in greater detail with reference to the accompanying drawings. While certain embodiments of the present disclosure are shown in the drawings, it is understood that the present disclosure can be embodied in various forms and should not be interpreted as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be thoroughly and completely understood. It should be understood that the drawings of the present disclosure are only for illustrative purposes and are not intended to limit the scope of protection of the present disclosure.

[0026] It should also be noted that only parts related to the present application are shown in the drawings for the purpose of description. The embodiments in the present disclosure and the features in the embodiments can be combined with each other without conflict.

[0027] It should be noted that the concepts of "first", "second", etc. mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0028] It should be noted that the adjectives "one", "multiple" mentioned in the present disclosure are illustrative and not restrictive, and those skilled in the art should understand that unless otherwise explicitly stated in the context, it should be understood as "one or more".

[0029] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0030] Referring to Figure 1 , Figure 2 , Figure 3As shown, including the base 1, the base 1 is provided with lifting assembly 2, the upper surface of the base 1 is provided with a plurality of evenly distributed limiting rod 10, the upper end of the limiting rod 10 is provided with a limiting plate 11, the limiting rod 10 is slidably connected with detection table 6, the detection table 6 is threadedly connected with the lifting assembly 2, the side surface of the detection table 6 is provided with a guide plate 4, the guide plate 4 is inclined, the upper surface of the detection table 6 is provided with a label box 7, one end of the upper surface of the detection table 6 is provided with a mounting rack 8, the mounting rack 8 is L-shaped, the upper end of the mounting rack 8 is provided with a lighting lamp 9, the lower side of the guide plate 4 is provided with a collection box 5, the upper part of the base 1 is threadedly movably provided with a cover 13, the upper end of the side surface of the base 1 is provided with a side plate 14, the lower end of the base 1 is provided with a support frame 3, the middle position of the side plate 14 is threadedly provided with a first screw rod 17, the upper end of the first screw rod 17 is provided with a knob 12, the lower end of the first screw rod 17 is rotatably connected with a stop plate 15, the side surface of the stop plate 15 is in contact with the base 1, a plurality of evenly distributed clamping teeth 16 are formed in the lower part of the stop plate 15, when the detection device is actually used, the height of the detection table 6 is adjusted by using the lifting assembly 2 according to the height of the conveyor belt, so that the detection table 6 is height-adapted with the conveyor belt, then the knob 12 is rotated downward to drive the first screw rod 17 to rotate, the first screw rod 17 rotates to drive the stop plate 15 to move downward (the side surface of the stop plate 15 is in contact with the base 1 to prevent the stop plate 15 from deflecting), the stop plate 15 moves downward to drive the clamping teeth 16 to move downward and abut against the lifting assembly 2, the limiting of the lifting assembly 2 is completed, the height of the detection table 6 remains unchanged, when the detection table 6 moves up and down, the detection table 6 is limited by the limiting rod 10, then the brushless motor controller is detected, the label is taken out from the label box 7 and attached to the surface of the qualified controller, then the controller is pushed into the conveyor belt, the unqualified controller falls through the guide plate 4 and enters the collection box 5 (the conveyor belt is away from the guide plate 4 at one end).

[0031] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the lifting assembly 2 comprises a handle 201, the handle 201 is provided with a rotating rod 204 which is rotatably connected with the base 1, the rotating rod 204 is externally provided with a gear disc 202, the rotating rod 204 is rotatably connected with a supporting plate 203, the supporting plate 203 is fixedly installed at the lower end of the base 1, the rotating rod 204 is provided with a first bevel gear 205 at the end away from the handle 201, the first bevel gear 205 is engaged with a second bevel gear 207, the second bevel gear 207 is provided with a second screw rod 206 at the upper end, the second screw rod 206 is rotatably connected with the base 1, the second screw rod 206 is threadedly connected with the detection table 6, the detection table 6 is provided with a threaded hole in the lower surface, the pawl 16 is matched with the gear disc 202, rotating the handle 201 drives the rotating rod 204 to rotate, the rotating rod 204 drives the gear disc 202 to rotate, the rotating rod 204 drives the first bevel gear 205 to rotate, the first bevel gear 205 drives the second bevel gear 207 to rotate along the base 1, the second bevel gear 207 drives the second screw rod 206 to rotate, the second screw rod 206 drives the detection table 6 to move up and down along the limiting rod 10, and the height of the detection table 6 is adjusted.

[0032] Working principle: when the detection device is actually used, the height of the detection table 6 is adjusted by the lifting assembly 2 according to the height of the conveying belt, so that the detection table 6 is matched with the conveying belt, then the knob 12 is rotated downward to drive the first screw rod 17 to rotate, the first screw rod 17 drives the abutting plate 15 to move downward (the abutting plate 15 is in contact with the base 1 on the side, preventing the abutting plate 15 from deflecting), the abutting plate 15 drives the pawl 16 to move downward to abut against the lifting assembly 2, limiting the lifting assembly 2, keeping the height of the detection table 6 unchanged, when the detection table 6 moves up and down, the detection table 6 is limited by the limiting rod 10, then the appearance of the brushless motor controller is detected, the label is taken out from the label box 7 and attached to the surface of the qualified controller, then the controller is pushed into the conveying belt, and the unqualified controller falls into the collection box 5 through the guide plate 4 (the conveying belt is away from the guide plate 4 at one end), through the setting of the knob 12, the first screw rod 17, the abutting plate 15 and the pawl 16, the lifting assembly 2 is fixed, so as to prevent the detection table 6 from sliding downward during use, ensuring the stability of use;

[0033] The specific working mode of the lifting assembly 2 is that rotating the rotating handle 201 drives the rotating rod 204 to rotate, the rotating rod 204 drives the gear disc 202 to rotate, the rotating rod 204 drives the first bevel gear 205 to rotate, the first bevel gear 205 drives the second bevel gear 207 to rotate along the base 1, the second bevel gear 207 drives the second screw rod 206 to rotate, the second screw rod 206 drives the detection table 6 to move up and down along the limiting rod 10, and the height of the detection table 6 is adjusted. Through the arrangement of the lifting assembly 2, the height of the detection table 6 is adjusted, the height of the detection table 6 is matched with the conveying belt, and then when the qualified controller is put into the conveying belt, the controller only needs to be pushed, and the detection personnel do not need to frequently lift the controller to put it into the conveying belt, so that the labor intensity is greatly reduced, and the work efficiency is improved.

[0034] The above description is only some of the preferred embodiments of the present disclosure and the explanation of the technical principles used. Those skilled in the art should understand that the scope of the application involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or equivalent features without departing from the above inventive concept. For example, the above features are replaced with the technical features disclosed in the embodiments of the present disclosure (but not limited to) having similar functions to form technical solutions.

Claims

1. A brushless motor controller detection device comprising a base (1), characterised in that: The base (1) is internally provided with a lifting assembly (2), a plurality of evenly distributed limiting rods (10) are mounted on the upper surface of the base (1), a limiting plate (11) is mounted on the upper end of the limiting rod (10), a detection table (6) is slidably connected to the limiting rod (10), the detection table (6) is threadedly connected with the lifting assembly (2), a guide plate (4) is mounted on the side surface of the detection table (6), and the guide plate (4) is inclined.

2. The brushless motor controller detection device of claim 1, wherein: A label box (7) is mounted on the upper surface of the detection table (6), and a mounting frame (8) is mounted at the middle position of one end of the upper surface of the detection table (6), wherein the mounting frame (8) is L-shaped, and a lighting lamp (9) is mounted on the upper end of the mounting frame (8).

3. The brushless motor controller detection device of claim 1, wherein: A collection box (5) is placed below the guide plate (4).

4. The brushless motor controller detection apparatus of claim 1, wherein: A plate cover (13) is threadedly movably mounted on the upper portion of the base (1), a side plate (14) is mounted at the middle position of the side surface of the upper end of the base (1), and a support frame (3) is mounted on the lower end of the base (1).

5. A brushless motor controller detection device according to claim 4, characterised in that: A first screw rod (17) is threadedly penetrated through the middle position of the side plate (14), a knob (12) is mounted on the upper end of the first screw rod (17), a resisting plate (15) is rotatably connected to the lower end of the first screw rod (17), and the side surface of the resisting plate (15) is in contact with the base (1).

6. The brushless motor controller detection apparatus of claim 5, wherein: A plurality of evenly distributed clamping teeth (16) are formed in the lower portion of the resisting plate (15).

7. The brushless motor controller detection device of claim 6, wherein: The lifting assembly (2) comprises a handle (201), a rotating rod (204) is mounted on the side surface of the handle (201) and rotatably connected with the base (1), a gear disc (202) is fixedly sleeved on the outer portion of the rotating rod (204), a supporting plate (203) is rotatably connected to the rotating rod (204), the lower end of the supporting plate (203) is fixedly mounted in the inner portion of the base (1), a first bevel gear (205) is mounted on the end of the rotating rod (204) away from the handle (201), a second bevel gear (207) is engaged with the first bevel gear (205), a second screw rod (206) is mounted on the upper end of the second bevel gear (207), the second screw rod (206) is rotatably connected with the base (1), the second screw rod (206) is threadedly connected with the detection table (6), and a threaded hole is formed in the lower surface of the detection table (6).

8. The brushless motor controller detection device of claim 7, wherein: The clamping teeth (16) are matched with the gear disc (202).