Flat copper wire winding machine

Abstract

The utility model discloses a flat copper wire winder, which relates to the technical field of copper wire production, and comprises an equipment support, a servo motor and a storage roller, the outer side of the equipment support is symmetrically provided with guide grooves, one side of the equipment support is provided with a driving mechanism, the driving mechanism performs transmission through gears with different gear ratios, and the servo motor is connected with the storage roller. The rotating speed of the storage roller is adjusted and controlled, copper wires with different diameters can be conveniently stored, the phenomenon that the copper wires are pulled, broken and deformed due to the fact that the rotating speed is too high is avoided, a lubricating mechanism is arranged over the equipment support, and the lubricating mechanism lubricates the metal wires on the outer side of the storage roller. And therefore, the effect of lubricating the copper wire is achieved, and the corrosion condition of the copper wire after storage is reduced. The servo motor drives the driving gear to drive the first driven gear and the second driven gear which are different in tooth number to be meshed, then the rotating speed of the storage roller is accurately controlled, and the copper wire is effectively prevented from being stretched and deformed due to the fact that the take-up speed is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of copper wire production, specifically relates to a flat copper wire winding machine. BACKGROUND

[0002] Drawing processing is an important link of making fine copper wire. The rolled copper strip or copper plate is sent into the drawing machine, and the copper material is gradually refined into the required diameter through the stretching action of the die. During the drawing process, the copper material is subjected to strong tensile stress, and the fiber organization becomes more dense and uniform, thereby improving the strength and toughness of the copper wire.

[0003] After the copper wire completes the drawing process, it is wound into the final product. During the winding process, the angular velocity of the take-up shaft of the winding machine is constant. However, as the copper wire is wound on the take-up shaft, the linear speed of the take-up shaft increases. The drawing speed is less than the take-up speed. At this time, the winding machine will have a large pulling force on the copper wire, which can easily stretch and deform the fine copper wire, resulting in non-compliance with the production specifications, or even breaking the copper wire. SUMMARY

[0004] The utility model aims at providing a flat copper wire winding machine to solve the above-mentioned defects in the prior art.

[0005] A flat copper wire winding machine includes a device support, a servo motor, and a storage roller. The device support has a guide groove symmetrically opened on the outer side. A drive mechanism is provided on one side of the device support. The drive mechanism is driven by gears with different gear ratios to adjust and control the rotational speed of the storage roller, facilitating the storage of copper wires of different diameters and preventing copper wires from being stretched and deformed due to excessive speed. A lubricating mechanism is provided above the device support. The lubricating mechanism lubricates the outer metal wire of the storage roller, achieving the effect of lubricating the copper wire and reducing corrosion of the copper wire after storage.

[0006] Preferably, the drive mechanism includes a servo motor, a driving gear, a storage roller, a driven gear one, and a driven gear two. The servo motor is installed on one side of the device support. The output end of the servo motor is connected with the driving gear. The driving gear is meshed with the driven gear one on one side. The driving gear is meshed with the driven gear two on the other side. The driven gear two and one side of the driven gear one are connected with the storage roller.

[0007] Preferably, the servo motor is connected with the driving gear through the output end and connected with the other end of the side positioning shaft.

[0008] Preferably, the driving gear connected with the output end of the servo motor is meshed with the driven gear one and the driven gear two, respectively.

[0009] Preferably, the lubricating mechanism comprises a side positioning seat, a sponge block, a guide groove, a side positioning shaft, a fastening hole, a rolling bearing and a liquid injection nozzle, the side positioning seat is installed on the outer side of the guide groove, the outer side of the side positioning seat is connected with the rolling bearing, the bottom end of the equipment support is provided with fastening holes at equal intervals, the liquid injection nozzle is symmetrically arranged on one side of the sponge block, and the outer side of the sponge block is connected with the side positioning shaft.

[0010] Preferably, the driven gear one is connected with the outer side of the rolling bearing through a side connected storage roller.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. The two groups of driven gears one and driven gears two with different teeth are engaged by the driving gear driven by the servo motor, thereby the rotation speed of the storage roller is accurately controlled, the copper wire is effectively prevented from being stretched and deformed due to the fast take-up speed, thereby the production specification is not met, and even the copper wire is broken.

[0013] 2. The liquid injection nozzle is symmetrically arranged, the liquid is directly injected into the sponge block, the copper wire is lubricated, the copper wire material is fully contacted with the lubricating liquid in the lubricating groove, the surface of the drawn copper wire material is provided with sufficient lubricating liquid, and the problem of insufficient lubrication of the drawn copper wire material in the drawing process is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is the overall three-dimensional structure schematic view of the utility model.

[0015] Fig. 2 It is the equipment support bottom view structure schematic view in the utility model.

[0016] Fig. 3 It is the equipment support front view structure schematic view in the utility model.

[0017] Fig. 4 It is the equipment support top view structure schematic view in the utility model.

[0018] Among them:

[0019] 1. Equipment support; 2. Servo motor; 3. Driving gear; 4. Storage roller; 5. Side positioning seat; 6. Driven gear one; 7. Driven gear two; 8. Sponge block; 9. Guide groove; 10. Driving mechanism; 11. Lubricating mechanism; 12. Side positioning shaft; 13. Fastening hole; 14. Rolling bearing; 15. Liquid injection nozzle. DETAILED DESCRIPTION

[0020] In order to make the technical means, creation characteristics, achieve purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0021] As shown in Figs. 1 to 4 A flat copper wire winding machine, including equipment support 1, servo motor 2 and storage roller 4, the outer side of equipment support 1 is symmetrically provided with guide groove 9, one side of equipment support 1 is provided with drive mechanism 10, drive mechanism 10 is driven through gear with different gear ratio, and the rotating speed of storage roller 4 is adjusted and controlled, so that different diameter copper wire can be conveniently stored, and copper wire is prevented from being pulled and broken due to excessive speed, lubricating mechanism 11 is arranged above equipment support 1, lubricating mechanism 11 lubricates the outer side metal wire of storage roller 4, so that the effect of lubricating copper wire is achieved, and corrosion of copper wire after storage is reduced.

[0022] In the embodiment, drive mechanism 10 includes servo motor 2, driving gear 3, storage roller 4, driven gear one 6, driven gear two 7, servo motor 2 is installed on one side of equipment support 1, the output end of servo motor 2 is connected with driving gear 3, one side of driving gear 3 is connected with driven gear one 6 in meshing mode, the other side of driving gear 3 is connected with driven gear two 7 in meshing mode, one side of driven gear two 7 and driven gear one 6 is connected with storage roller 4.

[0023] In the embodiment, servo motor 2 is connected with driving gear 3 and the other end of side positioning shaft 12 through output end, and is positioned with sponge block 8 through side positioning shaft 12, so that copper wire can be lubricated during storage.

[0024] In the embodiment, driving gear 3 connected with output end of servo motor 2 is connected with driven gear one 6 and driven gear two 7 in meshing mode respectively, and driving gear 3 drives driven gear one 6 and driven gear two 7 with different gear numbers to rotate, so that the rotating speed of driven gear one 6 and driven gear two 7 is controlled.

[0025] In the embodiment, lubricating mechanism 11 includes side positioning seat 5, sponge block 8, guide groove 9, side positioning shaft 12, fastening hole 13, rolling bearing 14 and liquid injection nozzle 15, side positioning seat 5 is installed on the outer side of guide groove 9, the outer side of side positioning seat 5 is connected with rolling bearing 14, fastening hole 13 is equally spaced at the bottom end of equipment support 1, liquid injection nozzle 15 is symmetrically and penetratively arranged on one side of sponge block 8, the outer side of sponge block 8 is connected with side positioning shaft 12, and copper wire is lubricated through convex sponge block 8.

[0026] In the embodiment, the driven gear one 6 is connected with the receiving roller 4 and the outer side of the rolling bearing 14 through one side, and the receiving roller 4 is driven to rotate by the driven gear one 6, so as to rotate the different direct copper wires.

[0027] The flat copper wire winding machine in practical application includes the following working contents:

[0028] Step 1: when winding the copper wire, the operator first injects the liquid lubricating oil into the liquid injection nozzle 15, the liquid injection nozzle 15 injects into the sponge block 8 through the spray holes opened at equal intervals on the outer side, the sponge block 8 is used for absorbing the liquid lubricating oil, the operator selects the driven gear one 6 and the driven gear two 7 with the corresponding gear ratio according to the diameter of the copper wire and the winding requirement, so that the driven gear one 6 and the driven gear two 7 are engaged on both sides of the driving gear 3.

[0029] Step 2: in the use process, according to the diameter of the wire, the servo motor 2 is opened, the servo motor 2 drives the driving gear 3 to rotate, the driving gear 3 drives the driven gear one 6 and the driven gear two 7 arranged on both sides to rotate, the receiving roller 4 is rotated by the driven gear one 6 and the driven gear two 7, and then the receiving roller 4 rotates the two groups of flat copper wires with different diameters, so as to complete the winding of the two groups of copper wires with different diameters.

[0030] Step 3: at the same time, the servo motor 2 drives the sponge block 8 arranged on one side to rotate, the lubricating oil in the sponge block 8 contacts the copper wire wound on one side, on one hand, the drawn copper wire is cooled, and on the other hand, the copper wire is lubricated.

[0031] Step 4: when the operator positions the receiving roller 4 with different lengths, the side positioning seat 5 is pulled to slide on the outer side of the guide groove 9, the rolling bearing 14 arranged on one side of the side positioning seat 5 is connected with the receiving roller 4, and then the fastening member is vertically inserted into the fastening hole 13 in the inside of the side positioning seat 5, and is sequentially inserted into the inside of the guide groove 9 and the bottom end of the side positioning seat 5, so as to lock the side positioning seat 5 and the equipment support 1.

[0032] Therefore, the above disclosed embodiments are only examples and are not the only ones. All changes within the scope of the utility model or within the scope equivalent to the utility model are included in the utility model.

Claims

1. A flat copper wire winding machine characterized by: The utility model provides a copper wire collection device, including equipment support (1), servo motor (2) and collection roll (4), the outside symmetry of equipment support (1) is equipped with guide slot (9), one side of equipment support (1) is provided with drive mechanism (10), drive mechanism (10) is driven through gear of different gear number ratio, and then the rotation speed of collection roll (4) is adjusted and controlled, and it is convenient to collection copper wire of different diameter, avoids the copper wire to be pulled and broken deformation by excessive speed, the upside of equipment support (1) is provided with lubricating mechanism (11), lubricating mechanism (11) is lubricated to the outside metal wire of collection roll (4), thereby reaches the effect of lubricating copper wire, reduces the corrosion of copper wire after collection.

2. A flat copper wire winding machine according to claim 1, characterized in that: The drive mechanism (10) includes a servo motor (2), a driving gear (3), a collection roll (4), a driven gear one (6), and a driven gear two (7). The servo motor (2) is installed on one side of the equipment support (1). The output end of the servo motor (2) is connected with the driving gear (3). One side of the driving gear (3) is meshedly connected with the driven gear one (6). The other side of the driving gear (3) is meshedly connected with the driven gear two (7). The driven gear two (7) is connected with the collection roll (4) on one side of the driven gear one (6).

3. A flat copper wire winding machine according to claim 2, characterized in that: The servo motor (2) is connected with the driving gear (3) through the output end and connected with the other end of the side positioning shaft (12).

4. A flat copper wire winding machine according to claim 2, characterized in that: The servo motor (2) is meshedly connected with the driven gear one (6) and the driven gear two (7) through the driving gear (3) connected with the output end.

5. A flat copper wire winding machine according to claim 1, characterized in that: The lubricating mechanism (11) includes a side positioning seat (5), a sponge block (8), a guide slot (9), a side positioning shaft (12), a fastening hole (13), a rolling bearing (14), and a liquid injection nozzle (15). The side positioning seat (5) is installed on the outside of the guide slot (9). The outside of the side positioning seat (5) is connected with the rolling bearing (14). The bottom end of the equipment support (1) is equidistantly provided with the fastening hole (13). The liquid injection nozzle (15) is symmetrically and penetratively arranged on one side of the sponge block (8). The outside of the sponge block (8) is connected with the side positioning shaft (12).

6. A flat copper wire winding machine according to claim 2, characterized in that: The driven gear one (6) is connected with the outside of the rolling bearing (14) through the collection roll (4) connected on one side.

Images