Shaping device for aluminum material machining

By coordinating the design of components such as hydraulic cylinders, mounting brackets, limit plates, and shaping heads, the problem of poor limiting in aluminum processing devices has been solved, achieving comprehensive limiting and efficient shaping of aluminum materials, thus improving processing quality and ease of operation.

CN223748314UActive Publication Date: 2026-01-02QINGDAO ZHICHENG TRANSPORTATION RAIL ACCESSORIES CO LTD
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Patent Information

Application Number
CN202520052163.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-02
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing aluminum processing equipment has poor limiting effect during the stamping process, causing the other side of the aluminum material to curl up, affecting the forming quality and making operation inconvenient.

Method used

By employing components such as hydraulic cylinders, mounting brackets, limit plates, shaping heads, and clamps, and through the coordinated action of a motor-driven bidirectional lead screw and hydraulic cylinders, multi-point limiting and shaping of aluminum materials is achieved. The design of springs and wedges enhances the stability of the limiting.

Benefits of technology

It achieves comprehensive positioning of aluminum materials, prevents warping, improves shaping quality and ease of operation, and meets different processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shaping device for aluminum material processing, and belongs to the technical field of aluminum material processing and shaping. The shaping device for aluminum material machining comprises a mounting frame, a hydraulic cylinder is arranged at the top of the mounting frame, a mounting frame is arranged at the bottom of the hydraulic cylinder, a limiting plate is arranged below the mounting frame, a mounting rod is arranged at the top of the limiting plate, and a shaping head is arranged on one side of the mounting frame. Through mutual cooperation of the machining table, the clamps, the shaping groove, the motor, the two-way lead screw, the non-slip mat, the hydraulic cylinder and the shaping head, firstly, the motor is started to drive the two-way lead screw to rotate, the two sets of clamps move oppositely, the two sides of an aluminum material can be limited, and after limiting is completed, the hydraulic cylinder is started to drive the mounting frame to move downwards, so that the aluminum material is shaped. And when the shaping head moves to the aluminum material, the shaping operation can be performed on the aluminum material, so that one side of the aluminum material can be limited, one side of the aluminum material is prevented from tilting, and the shaping quality of the aluminum material is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of aluminum material processing shaping, specifically, relate to a shaping device for aluminum material processing. BACKGROUND

[0002] The shaping device for aluminum material processing is mainly used for shape adjustment and precision machining of aluminum alloy materials, aluminum materials are widely used in building, transportation, aviation, electronics and other industries due to good plasticity and lightweight characteristics, the role of the shaping device is crucial in the processing of aluminum materials, which can ensure that the aluminum material reaches the required shape and size after processing to meet the subsequent process requirements or product standards, extrusion molding, which is one of the common processes of aluminum material shaping, aluminum materials are extruded through a mold, suitable for mass production of various aluminum profiles, such as window frames, door frames, aluminum pipes, etc., the shaping device for aluminum material processing is an indispensable equipment in modern aluminum processing industry, which can accurately control the shape and size of aluminum materials through reasonable design and efficient processing method to meet different processing requirements.

[0003] In the specific aluminum material processing and shaping, the common aluminum material processing method is to place one side of the aluminum material on the top of a groove, and then use a stamping device to directly stamp it, so that the aluminum material is bent to achieve the desired shape, but the limiting effect on the aluminum material during stamping is generally poor, which can easily cause the other side of the aluminum material to be raised, thereby affecting the shaping of the aluminum material, and the aluminum material limiting is not comprehensive enough, which is not practical enough and is not convenient for operators to use. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a shaping device for aluminum material processing which overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is implemented as follows:

[0006] The utility model provides a shaping device for aluminum material processing, which comprises an installation frame,

[0007] The top of the installation frame is provided with a hydraulic cylinder, the bottom of the hydraulic cylinder is provided with a mounting bracket, the bottom of the mounting bracket is provided with a limiting plate, the top of the limiting plate is provided with a mounting rod, the surface of the mounting rod is provided with a first spring, one side of the mounting bracket is provided with a shaping head, and the bottom of the shaping head is provided with a wedge block.

[0008] The bottom of the installation frame is provided with a processing table, one side of the processing table is provided with a motor, the output end of the motor is provided with a bidirectional screw rod, and the surface of the bidirectional screw rod is symmetrically connected with a clamp through threads.

[0009] In a preferred scheme, the top of the processing table is provided with a sliding groove, and the bidirectional screw rod is arranged in the sliding groove.

[0010] In a preferred scheme, one side of the limiting plate is provided with a telescopic rod, and the wedge block is arranged at one end of the telescopic rod.

[0011] In a preferred scheme, the surface of the telescopic rod is provided with a second spring, one end of the second spring is fixed to one side of the limiting plate, and the other end of the second spring is fixed to one side of the wedge block.

[0012] In a preferred scheme, the opposite sides of the two groups of clamps are provided with anti-skid pads, and one side of the wedge block is provided with a limiting block.

[0013] In a preferred scheme, the inside of the limiting plate is provided with a mounting hole, and the size of the mounting hole is matched with the size of the mounting rod.

[0014] In a preferred scheme, the surface of the processing table is provided with a shaping groove, and the size of the shaping groove is matched with the size of the shaping head.

[0015] In a preferred scheme, the bottom of the limiting plate is provided with a protective pad, the top of the processing table is provided with a limiting frame, and the motor is arranged in the inside of the limiting frame.

[0016] The shaping device for aluminum material processing has the following beneficial effects.

[0017] 1. Through the cooperation of the processing table, the clamp, the shaping groove, the motor, the bidirectional screw rod, the anti-skid pad, the hydraulic cylinder and the shaping head, first, one side of the aluminum material is moved between the two groups of clamps, the other side of the aluminum material is placed above the shaping groove, the motor is started to drive the bidirectional screw rod to rotate, the two groups of clamps are moved towards each other, and when they are moved to the two sides of the aluminum material, the two sides of the aluminum material can be limited, after the limiting is completed, the hydraulic cylinder is started to drive the mounting frame to move downwards, when the shaping head moves to the aluminum material, the aluminum material can be shaped, thereby the one side of the aluminum material can be limited, the one side of the aluminum material is prevented from being raised, and the quality of the aluminum material shaping is improved.

[0018] 2. Through the cooperation of the hydraulic cylinder, the mounting frame, the limiting plate, the shaping head, the first spring, the shaping head, the wedge block, the second spring and the shaping groove, when one side of the aluminum material is limited, the hydraulic cylinder is started to drive the mounting frame to move downwards, when the limiting plate and the shaping head can move downwards synchronously, when the limiting plate moves to the surface of the aluminum material, the middle part of the aluminum material can be continuously limited, when the shaping head moves to the wedge block, the wedge block can be contacted, at this time, the limiting block can continuously limit the other side of the aluminum material, when the shaping head moves to the shaping groove, the aluminum material can be shaped, thereby the aluminum material can be comprehensively limited, and the operator can conveniently use. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is an overall perspective view provided by an embodiment of the present utility model;

[0021] Figure 2 A schematic diagram of one side of the limiting plate provided for an embodiment of this utility model;

[0022] Figure 3 A schematic diagram of the top structure of the processing table provided for an embodiment of this utility model;

[0023] Figure 4 A partial structural diagram of aluminum material during shaping provided for an embodiment of this utility model;

[0024] In the diagram: 11. Mounting frame; 12. Hydraulic cylinder; 13. Mounting bracket; 14. Shaping head; 15. Limiting plate; 16. First spring; 17. Mounting rod; 18. Telescopic rod; 19. Wedge block; 2. Processing table; 21. Motor; 22. Two-way lead screw; 23. Fixture; 24. Anti-slip pad; 25. Slide groove; 26. Shaping groove; 27. Second spring; 28. Limiting block; 29. ​​Protective pad; 3. Mounting hole. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] Reference Figures 1-4The utility model provides a kind of technical scheme: a shaping device for aluminium material processing, including installation frame 11, the top of installation frame 11 is provided with hydraulic cylinder 12, the bottom of hydraulic cylinder 12 is provided with mounting bracket 13, the below of mounting bracket 13 is provided with limit plate 15, the top of limit plate 15 is provided with mounting rod 17, the surface of mounting rod 17 is provided with first spring 16, the side of mounting bracket 13 is provided with shaping head 14, the below of shaping head 14 is provided with wedge block 19, the bottom of installation frame 11 is provided with processing table 2, the side of processing table 2 is provided with motor 21, the output of motor 21 is provided with bidirectional screw rod 22, the surface of bidirectional screw rod 22 is relatively symmetrical and is connected with clamp 23, by the cooperation of processing table 2, clamp 23, shaping groove 26, motor 21, bidirectional screw rod 22, non-slip pad 24, hydraulic cylinder 12 and shaping head 14, so when operator needs to shape processing to aluminium material, operator can first place aluminium material to the top of processing table 2, then the side of aluminium material is moved to between two groups of clamps 23, the other side of aluminium material is placed to the top of shaping groove 26, after completion, operator can start motor 21 and drive bidirectional screw rod 22 to rotate, when rotating, then can drive two groups of clamps 23 to move towards, when moving to the two sides of aluminium material, then the two sides of aluminium material can be positioned, and by setting non-slip pad 24, the limiting effect of aluminium material can be improved, after limiting, operator can start hydraulic cylinder 12 and drive mounting bracket 13 to move downward, when shaping head 14 moves to aluminium material, then can shape operation to aluminium material, so that the side of aluminium material can be positioned, prevent aluminium material side from lifting, improve the quality of aluminium material shaping.

[0027] Referring to Figures 1-4In a preferred implementation form, the top of the processing table 2 is provided with a sliding groove 25, the bidirectional screw rod 22 is arranged in the sliding groove 25, one side of the limiting plate 15 is provided with the telescopic rod 18, the wedge block 19 is arranged at one end of the telescopic rod 18, the surface of the telescopic rod 18 is provided with the second spring 27, the second spring 27 is arranged to continuously limit the surface of the aluminum material by the limiting block 28, one end of the second spring 27 is fixed to one side of the limiting plate 15, the other end of the second spring 27 is fixed to one side of the wedge block 19, the hydraulic cylinder 12, the mounting frame 13, the limiting plate 15, the shaping head 14, the first spring 16, the shaping head 14, the wedge block 19, the second spring 27 and the shaping groove 26 are cooperated with each other, so that when the operator needs to lift the limiting effect of the aluminum material as a whole, the operator can start the hydraulic cylinder 12 to drive the mounting frame 13 to move downward after one side of the aluminum material is limited, the limiting plate 15 and the shaping head 14 can move downward synchronously when moving, the middle part of the aluminum material can be continuously limited by the first spring 16 when the limiting plate 15 moves to the surface of the aluminum material, the telescopic rod 18 can be retracted and the second spring 27 can be compressed by the wedge block 19, so that the limiting block 28 can continuously limit the other side of the aluminum material, the aluminum material can be shaped when the shaping head 14 moves to the shaping groove 26, the aluminum material can be shaped by the above operation, so that the aluminum material can be limited comprehensively, and the operator can use conveniently.

[0028] Referring to Figures 1-4 In a preferred implementation form, the two groups of clamps 23 are provided with anti-skid pads 24 on the opposite sides, the wedge block 19 is provided with the limiting block 28 on one side, the limiting plate 15 is provided with the mounting hole 3 in the inside, the size of the mounting hole 3 is matched with the size of the mounting rod 17, the surface of the processing table 2 is provided with the shaping groove 26, the size of the shaping groove 26 is matched with the size of the shaping head 14, the bottom of the limiting plate 15 is provided with the protective pad 29, the protective pad 29 is arranged to reduce the impact force on the aluminum material when the aluminum material is contacted, the top of the processing table 2 is provided with the limiting frame, the limiting frame is arranged to improve the stability of the motor 21, and the motor 21 is arranged in the inside of the limiting frame.

[0029] Specifically, the working process or working principle of the shaping device for aluminum material processing is as follows: in the specific shaping of aluminum material, the common aluminum material processing method is to place one side of the aluminum material on the top of a groove, and then use a stamping device to directly stamp it, so that the aluminum material is bent to the desired shape. However, the limiting effect on the aluminum material during stamping is generally poor, which can easily cause the other side of the aluminum material to be raised, thereby affecting the shaping of the aluminum material. Moreover, the aluminum material is not fully limited, and the practicality is insufficient, which is not convenient for operators to use. Therefore, the technical scheme can solve the above problems. When an operator needs to shape and process the aluminum material, the operator can first place the aluminum material above the processing table 2, then move one side of the aluminum material between the two clamps 23, and place the other side of the aluminum material above the shaping groove 26. After completion, the operator can start the motor 21 to drive the bidirectional screw 22 to rotate. When rotating, the two clamps 23 can move towards each other to limit the two sides of the aluminum material. By providing the anti-slip pads 24, the limiting effect of the aluminum material can be improved. After limiting, the operator can start the hydraulic cylinder 12 to drive the mounting bracket 13 to move downward. When the shaping head 14 moves to the aluminum material, the aluminum material can be shaped to limit one side of the aluminum material to prevent the side of the aluminum material from being raised and improve the quality of the aluminum material shaping. When the operator needs to improve the overall limiting effect of the aluminum material, the operator can start the hydraulic cylinder 12 to drive the mounting bracket 13 to move downward after one side of the aluminum material is limited. When moving, the limiting plate 15 and the shaping head 14 can move downward synchronously. When the limiting plate 15 moves to the surface of the aluminum material, the first spring 16 can continuously limit the middle part of the aluminum material. By continuously moving the mounting bracket 13, when the shaping head 14 moves to the wedge 19, the wedge 19 can be contacted, and the wedge 19 can drive the telescopic rod 18 to be retracted and the second spring 27 to be compressed, so that the limiting block 28 can continuously limit the other side of the aluminum material. When the shaping head 14 moves to the shaping groove 26, the aluminum material can be shaped. Through the above operation, the aluminum material can be fully limited, which is convenient for operators to use. Thus, all processes are completed.

[0030] It should be noted that the motor 21 and the hydraulic cylinder 12 are electrically connected with the external power supply and are devices or equipment existing in the prior art or devices or equipment that can be realized in the prior art. The power supply, specific composition and principle thereof are clear to those skilled in the art, and therefore will not be described in detail.

Claims

1. A shaping device for aluminum processing, characterized in that: Including the mounting frame (11), A hydraulic cylinder (12) is provided at the top of the mounting frame (11), a mounting bracket (13) is provided at the bottom of the hydraulic cylinder (12), a limiting plate (15) is provided below the mounting bracket (13), a mounting rod (17) is provided at the top of the limiting plate (15), a first spring (16) is provided on the surface of the mounting rod (17), a shaping head (14) is provided on one side of the mounting bracket (13), and a wedge (19) is provided below the shaping head (14). The bottom of the mounting frame (11) is provided with a processing table (2), and a motor (21) is provided on one side of the processing table (2). The output end of the motor (21) is provided with a bidirectional lead screw (22), and the surface of the bidirectional lead screw (22) is symmetrically threaded with a clamp (23).

2. The forming device for aluminum processing according to claim 1, characterized in that, The top of the processing table (2) is provided with a slide groove (25), and the bidirectional lead screw (22) is disposed inside the slide groove (25).

3. The forming device for aluminum processing according to claim 2, characterized in that, A telescopic rod (18) is provided on one side of the limiting plate (15), and the wedge (19) is provided at one end of the telescopic rod (18).

4. The forming device for aluminum processing according to claim 3, characterized in that, The surface of the telescopic rod (18) is provided with a second spring (27), one end of the second spring (27) is fixed to one side of the limiting plate (15), and the other end of the second spring (27) is fixed to one side of the wedge block (19).

5. A shaping device for aluminum processing according to claim 4, characterized in that, Both sets of clamps (23) are provided with anti-slip pads (24) on opposite sides, and a limit block (28) is provided on one side of the wedge (19).

6. The forming device for aluminum processing according to claim 5, characterized in that, The limiting plate (15) has an installation hole (3) inside, and the size of the installation hole (3) is adapted to the size of the installation rod (17).

7. A shaping device for aluminum processing according to claim 6, characterized in that, The surface of the processing table (2) is provided with a shaping groove (26), and the size of the shaping groove (26) is adapted to the size of the shaping head (14).

8. A shaping device for aluminum processing according to claim 7, characterized in that, The bottom of the limiting plate (15) is provided with a protective pad (29), the top of the processing table (2) is provided with a limiting frame, and the motor (21) is located inside the limiting frame.