Punching device for metal machining
By using an automated moving and clamping mechanism combined with an eccentric mechanism, the automatic centering and reciprocating linear motion of the metal bar are achieved, solving the safety hazards and insecure clamping problems of traditional metal processing punching devices, and improving the consistency and adaptability of punching.
Patent Information
- Application Number
- CN202520177079.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-02
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-02
AI Technical Summary
Traditional metal processing punching devices require manual pushing of metal bars for punching, which poses safety hazards, is difficult to adapt to different punching needs, and the clamping is not firm, which can easily lead to punching deviation.
The system employs an automated moving mechanism and an eccentric mechanism, combined with a clamping mechanism and an eccentric mechanism, to achieve automatic centering and reciprocating linear motion of the metal bar, ensuring consistency and safety in each punching operation. The rotation of the eccentric wheel enables stable clamping, and the motor-driven punching rod achieves adaptive punching.
It improves the safety and punching quality of the punching device, ensures the consistency of punched products each time, reduces the risk of accidents, enhances the versatility and adaptability of the equipment, and avoids punching deviations caused by loose clamping.
Smart Images
Figure CN223748339U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a punching technology field especially relates to a punching device for metal processing. BACKGROUND
[0002] The punching device for metal processing is an industrial equipment, which can efficiently cut metal rods into the required length or shape through the synergistic effect of impact force and cutting tools. Due to its strength, plasticity and corrosion resistance, metal rods play a crucial role in various applications.
[0003] The traditional punching device for metal processing hides great safety hazards because it is manually pushed to cut the metal rod in the punching machine. Moreover, the traditional punching device for metal processing generally uses a crank to cut the metal rod, and this method is complex to change the stroke and cannot adapt to different punching requirements. SUMMARY
[0004] The utility model aims at least to solve the shortcomings in the prior art and provides a punching device for metal processing.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A punching device for metal processing, comprising a base plate, the base plate top is fixedly connected with a moving mechanism, the moving mechanism top is fixedly connected with a clamping mechanism, the base plate top is fixedly connected with a punching plate, and the punching plate side is provided with a punching hole, the punching hole top is fixedly connected with a concave die, the punching plate side is fixedly connected with an eccentric mechanism, and the eccentric mechanism moving end is fixedly connected with a punch.
[0007] As a further scheme of the utility model: the moving mechanism comprises a base, a sliding rail, a sliding block, a lead screw, a bearing seat and a motor one, and the base is fixedly connected to the top of the base plate.
[0008] As a further scheme of the utility model: the sliding rail is connected to the top of the base through a thread, the sliding block is slidingly connected to the top of the base, the bearing seat is fixedly connected to the top of the base plate, the lead screw is fixedly connected to one end of the bearing seat, and the motor one is fixedly connected to one side of the base.
[0009] As a further scheme of the utility model: the clamping mechanism comprises a lower jaw, a guide column, a spring, a baffle, a rotating rod, a symmetrical eccentric wheel, an upper jaw and a sliding slot frame, and the sliding slot frame is fixedly connected to the top of the sliding block.
[0010] As a further scheme of the utility model: the lower clamp jaw is slidably connected to one side of the sliding groove frame, the upper clamp jaw is slidably connected to one side of the sliding groove frame, the guide column is fixedly connected to the inside of the lower clamp jaw, the baffle is fixedly connected to the top of the guide column, the spring is sleeved on the outer wall of the guide column, the symmetrical eccentric wheel is rotatably connected to one side of the sliding groove frame, and the rotating rod is sleeved on the outer wall of the symmetrical eccentric wheel.
[0011] As a further scheme of the utility model: the eccentric mechanism comprises motor two, a disc, a connecting rod, a stamping rod and a limiting sleeve, and the motor two is fixedly connected to one side of the stamping plate.
[0012] As a further scheme of the utility model: the disc is fixedly connected to the output end of the motor two, the connecting rod is fixedly connected to one side of the disc, the stamping rod is rotatably connected to one side of the connecting rod, the limiting sleeve is fixedly connected to one side of the stamping plate, the limiting sleeve is sleeved on the outer wall of the stamping rod, and the punch is fixedly connected to the bottom of the stamping rod.
[0013] Compared with the prior art, the utility model provides a punching device for metal machining, which has the following beneficial effects:
[0014] 1. The metal machining punching device, after starting the motor one, the motor one drives the screw rod to rotate synchronously, and then the rotating movement of the screw rod is converted into the linear movement of the sliding block under the limitation of the sliding rail through the sliding block and screw rod connection, thereby driving the clamping mechanism and the metal rod to do reciprocating linear motion along the sliding rail, thereby ensuring the consistency of each punching product in form each time, and the operator does not need to contact the metal rod with hands to push, thereby greatly reducing the accidents caused by the punch, and improving the safety of the equipment.
[0015] 2. The metal machining punching device, when it is necessary to fix the metal rod, the metal rod is placed between the upper clamp jaw and the lower clamp jaw through the hole, the symmetrical eccentric wheel is rotated by rotating the rotating rod, at this time, the baffle is stressed to drive the guide column to move upward, and the lower clamp jaw extrudes the spring when moving with the guide column, at this time, the symmetrical eccentric wheel extrudes the upper clamp jaw downward, at this time, the upper clamp jaw and the lower clamp jaw gradually move to the center along with the rotation of the symmetrical eccentric wheel, and when the symmetrical eccentric wheel is in the vertical state compared with the initial state, locking is carried out, thereby effectively placing the punching deviation caused by the unfirm clamping, and automatic centering can be realized when fixing the metal rod, and the punching quality is improved.
[0016] 3. The punching device for metal processing, when the metal rod moves to the punching position, the second motor is started, the second motor drives the disc to rotate synchronously, with the rotation of the disc, the connecting rod makes circular motion, and the circular motion of the connecting rod is converted into the up-down linear reciprocating motion of the punching rod under the limitation of the limiting sleeve, when the punching rod moves downward, the punch also moves downward, at this time, the punch is extruded between the punch and the concave die, shear deformation occurs, thus, for the metal rod with high hardness, the rotating speed of the second motor or the diameter of the disc can be appropriately increased to increase the punching force, and vice versa, the punching force can be reduced to avoid excessive punching to cause material waste or quality problems, so that the universality and adaptability of the equipment are improved.
[0017] The parts not involved in the device are the same as or can be realized by the prior art, the device has simple structure and convenient operation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A front view of the punching device for metal processing is provided for the utility model.
[0019] Figure 2 A side view of the punching device for metal processing is provided for the utility model.
[0020] Figure 3 A structure schematic view of a moving mechanism in the punching device for metal processing is provided for the utility model.
[0021] Figure 4 A structure schematic view of a clamping mechanism in the punching device for metal processing is provided for the utility model.
[0022] Figure 5 A structure schematic view of an eccentric mechanism in the punching device for metal processing is provided for the utility model.
[0023] In the figure: 1, base plate; 2, moving mechanism; 3, clamping mechanism; 4, punching plate; 5, concave die; 6, eccentric mechanism; 7, punch; 201, base; 202, sliding rail; 203, sliding block; 204, screw rod; 205, bearing seat; 206, first motor; 301, lower clamping jaw; 302, guide column; 303, spring; 304, baffle; 305, rotating rod; 306, symmetrical eccentric wheel; 307, upper clamping jaw; 308, sliding groove frame; 601, second motor; 602, disc; 603, connecting rod; 604, punching rod; 605, limiting sleeve. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0025] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0026] In the description of the utility model, it needs to be understood that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "setting" should be understood broadly, for example, can be fixedly connected, set, or can be detachably connected, set, or integrally connected, set. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0027] A punching device for metal processing, as shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , comprising a bottom plate 1, the top of the bottom plate 1 is fixedly connected with a moving mechanism 2, the top of the moving mechanism 2 is fixedly connected with a clamping mechanism 3, the top of the bottom plate 1 is fixedly connected with a punching plate 4, and the punching plate 4 is provided with a punching hole on one side, the top of the punching hole is fixedly connected with a concave die 5, one side of the punching plate 4 is fixedly connected with an eccentric mechanism 6, and the moving end of the eccentric mechanism 6 is fixedly connected with a punch 7.
[0028] Firstly, the metal plate to be punched is placed on the clamping mechanism 3, the clamping mechanism 3 is self-centered according to the support of the round bar and is fixed, then the moving mechanism 2 drives the clamping mechanism 3 and the metal bar to move to the concave die 5, then the eccentric mechanism 6 drives the punch 7 to punch the round bar according to the preset frequency, thereby preventing safety problems caused by employees pushing the metal bar by hand, and through the cooperation of the moving mechanism 2 and the eccentric mechanism 6, the consistency of the size and shape of each punched product is ensured, and the quality of the product is improved.
[0029] In order to push the clamping mechanism 3 and the metal bar, as Figure 3As shown, the moving mechanism 2 comprises a base 201, a slide rail 202, a sliding block 203, a lead screw 204, a bearing seat 205 and a motor 206, the base 201 is fixedly connected to the top of the bottom plate 1, the slide rail 202 is threadedly connected to the top of the base 201, the sliding block 203 is slidingly connected to the top of the base 201, the bearing seat 205 is fixedly connected to the top of the bottom plate 1, the lead screw 204 is fixedly connected to one end of the bearing seat 205, the motor 206 is fixedly connected to one side of the base 201, and the output end of the motor 206 is fixedly connected to one end of the lead screw 204, and the sliding block 203 is threadedly connected with the lead screw 204.
[0030] After the motor 206 is started, the motor 206 drives the lead screw 204 to rotate synchronously, and then the rotating movement of the lead screw 204 is converted into the linear movement of the sliding block 203 under the limitation of the slide rail 202 through the connection between the sliding block 203 and the lead screw 204, thereby driving the clamping mechanism 3 and the metal rod to make reciprocating linear movement along the slide rail 202, so that the consistency of the shape of each punched product is ensured each time, and the operator does not need to contact the metal rod with hands to push, thereby greatly reducing the accidents caused by the punch 7 and improving the safety of the equipment.
[0031] In order to clamp and fix the metal rod, as shown, Figure 4 As shown, the clamping mechanism 3 comprises a lower clamp jaw 301, a guide column 302, a spring 303, a baffle 304, a rotating rod 305, a symmetrical eccentric wheel 306, an upper clamp jaw 307 and a sliding groove frame 308, the sliding groove frame 308 is fixedly connected to the top of the sliding block 203, the lower clamp jaw 301 is slidingly connected to one side of the sliding groove frame 308, the upper clamp jaw 307 is slidingly connected to one side of the sliding groove frame 308, the guide column 302 is fixedly connected to the inside of the lower clamp jaw 301 and penetrates through the bottom of the upper clamp jaw 307, the baffle 304 is fixedly connected to the top of the guide column 302, the spring 303 is sleeved on the outer wall of the guide column 302, the symmetrical eccentric wheel 306 is rotationally connected to one side of the sliding groove frame 308 and is located between the baffle 304 and the upper clamp jaw 307, the rotating rod 305 is sleeved on the outer wall of the symmetrical eccentric wheel 306, and a hole is formed in one side of the sliding groove frame 308.
[0032] When it is necessary to fix the metal rod, the metal rod is placed between the upper jaw 307 and the lower jaw 301 through the hole. Rotating the rotating rod 305 causes the symmetrical eccentric wheel 306 to rotate. At this time, the baffle 304 is forced to move the guide post 302 upward. At the same time, the lower jaw 301 compresses the spring 303 as it moves with the guide post 302. Meanwhile, the symmetrical eccentric wheel 306 simultaneously compresses the upper jaw 307 downward. At this time, the upper jaw 307 and the lower jaw 301 gradually move towards the center as the symmetrical eccentric wheel 306 rotates. When the symmetrical eccentric wheel 306 is vertical compared to the initial state, it is locked. Thus, it can effectively prevent punching deviation caused by insecure clamping and can achieve automatic centering when fixing the metal rod, thereby improving the punching quality.
[0033] In order to stamp metal bars, such as Figure 5 As shown, the eccentric mechanism 6 includes a second motor 601, a disc 602, a connecting rod 603, a stamping rod 604, and a limiting sleeve 605. The second motor 601 is fixedly connected to one side of the stamping plate 4, and the output end of the second motor 601 passes through one side of the stamping plate 4. The disc 602 is fixedly connected to the output end of the second motor 601. The connecting rod 603 is fixedly connected to one side of the disc 602. The stamping rod 604 is rotatably connected to one side of the connecting rod 603. The limiting sleeve 605 is fixedly connected to one side of the stamping plate 4 and is sleeved on the outer wall of the stamping rod 604. The punch 7 is fixedly connected to the bottom of the stamping rod 604.
[0034] When the metal rod moves to the cutting position, motor 601 is started. Motor 601 drives the disc 602 to rotate synchronously. As the disc 602 rotates, the connecting rod 603 makes a circular motion. At the same time, the circular motion of the connecting rod 603 is converted into the up-and-down linear reciprocating motion of the stamping rod 604 under the restriction of the limiting sleeve 605. When the stamping rod 604 moves downward, the punch 7 also moves downward. At this time, the punch 7 is squeezed between the punch 7 and the die 5, and shear deformation occurs. Therefore, for metal rods with high hardness, the speed of motor 601 can be appropriately increased or the diameter of the disc 602 can be increased to increase the stamping force. Conversely, the stamping force can be reduced to avoid excessive stamping, which may cause material waste or quality problems, thereby improving the versatility and adaptability of the equipment.
[0035] Working principle: first, the metal plate to be punched is placed on the clamping mechanism 3, the clamping mechanism 3 is self-centered according to the support of the round bar and is fixed, then the moving mechanism 2 drives the clamping mechanism 3 and the metal bar to move to the die 5, then the eccentric mechanism 6 drives the punch 7 to punch the round bar according to the preset frequency, after starting the motor 206, the motor 206 drives the screw rod 204 to rotate synchronously, then the rotary motion of the screw rod 204 is converted into the linear motion of the sliding block 203 through the connection between the sliding block 203 and the screw rod 204 and under the limitation of the sliding rail 202, thereby driving the clamping mechanism 3 and the metal bar to do reciprocating linear motion along the sliding rail 202, when it is needed to fix the metal bar, the metal bar is placed between the upper clamping jaw 307 and the lower clamping jaw 301 through the hole, the rotating rod 305 is rotated to make the symmetrical eccentric wheel 306 rotate, at this time, the baffle 304 is forced to drive the guide column 302 to move upward, and the lower clamping jaw 301 is extruded by the guide column 302 when moving, at this time, the symmetrical eccentric wheel 306 extrudes the upper clamping jaw 307 downward, at this time, the upper clamping jaw 307 and the lower clamping jaw 301 gradually move to the center with the rotation of the symmetrical eccentric wheel 306, and when the symmetrical eccentric wheel 306 is in the vertical state compared with the initial state, it is locked, when the metal bar moves to the punching position, the motor 601 is started, the motor 601 drives the disc 602 to rotate synchronously, with the rotation of the disc 602, the connecting rod 603 does circular motion, and the circular motion of the connecting rod 603 is converted into the up-down linear reciprocating motion of the stamping rod 604 under the limitation of the limiting sleeve 605, when the stamping rod 604 moves downward, the punch 7 also moves downward, at this time, the punch 7 is extruded between the punch 7 and the die 5, and shear deformation occurs.
[0036] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A punching device for metal processing, comprising a base plate (1), characterized in that, The top of the base plate (1) is fixedly connected to a moving mechanism (2), the top of the moving mechanism (2) is fixedly connected to a clamping mechanism (3), the top of the base plate (1) is fixedly connected to a stamping plate (4), and a stamping hole is opened on one side of the stamping plate (4). A die (5) is fixedly connected to the top of the stamping hole, and an eccentric mechanism (6) is fixedly connected to one side of the stamping plate (4). A punch (7) is fixedly connected to the moving end of the eccentric mechanism (6).
2. The punching and cutting device for metal processing according to claim 1, characterized in that, The moving mechanism (2) includes a base (201), a slide rail (202), a slider (203), a lead screw (204), a bearing seat (205), and a motor (206). The base (201) is fixedly connected to the top of the base plate (1).
3. The punching and cutting device for metal processing according to claim 2, characterized in that, The slide rail (202) is threaded to the top of the base (201), the slider (203) is slidably connected to the top of the base (201), the bearing seat (205) is fixedly connected to the top of the base plate (1), the lead screw (204) is fixedly connected to one end of the bearing seat (205), and the motor (206) is fixedly connected to one side of the base (201).
4. The punching and cutting device for metal processing according to claim 1, characterized in that, The clamping mechanism (3) includes a lower jaw (301), a guide post (302), a spring (303), a baffle (304), a rotating rod (305), a symmetrical eccentric wheel (306), an upper jaw (307), and a slide frame (308), which is fixedly connected to the top of the slider (203).
5. A punching and cutting device for metal processing according to claim 4, characterized in that, The lower gripper (301) is slidably connected to one side of the slide frame (308), the upper gripper (307) is slidably connected to one side of the slide frame (308), the guide post (302) is fixedly connected to the inside of the lower gripper (301), the baffle (304) is fixedly connected to the top of the guide post (302), the spring (303) is sleeved on the outer wall of the guide post (302), the symmetrical eccentric wheel (306) is rotatably connected to one side of the slide frame (308), and the rotating rod (305) is sleeved on the outer wall of the symmetrical eccentric wheel (306).
6. A punching apparatus for metal processing according to any one of claims 1-5, characterized in that, The eccentric mechanism (6) includes a second motor (601), a disc (602), a connecting rod (603), a stamping rod (604), and a limiting sleeve (605), and the second motor (601) is fixedly connected to one side of the stamping plate (4).
7. A punching and cutting device for metal processing according to claim 6, characterized in that, The disc (602) is fixedly connected to the output end of the second motor (601), the connecting rod (603) is fixedly connected to one side of the disc (602), the stamping rod (604) is rotatably connected to one side of the connecting rod (603), the limiting sleeve (605) is fixedly connected to one side of the stamping plate (4), and the limiting sleeve (605) is sleeved on the outer wall of the stamping rod (604), and the punch (7) is fixedly connected to the bottom of the stamping rod (604).