Shakeout machine with dust falling function

By introducing a dust removal and separation mechanism into the sand removal machine, the problems of inconvenient placement of castings and difficulty in dust collection in the existing technology are solved, achieving efficient separation and improved safety.

CN223748535UActive Publication Date: 2026-01-02CHONGQING JIANGDONG METAL CASTING CO LTD
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Patent Information

Application Number
CN202520040436.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-02
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing sand removal machines are not convenient for pre-placing castings, resulting in low work efficiency. Furthermore, dust is easily generated during the sand removal process and is difficult to collect, which endangers workers' health.

Method used

A sand removal machine with dust removal and separation mechanisms was designed, including a dust collector, shield, chute, motor and mesh trough, to achieve automated processing of dust collection and casting separation.

Benefits of technology

It improves the efficiency of casting separation, reduces dust generation and inhalation, and enhances work safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223748535U_ABST
    Figure CN223748535U_ABST
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Abstract

The utility model relates to the technical field of casting machinery, in particular to a shakeout machine with a dust falling function. The dust removal mechanism is arranged on the workbench and comprises a shielding cover and a mounting plate, the shielding cover and the mounting plate are both fixedly connected to the workbench, a dust collector is mounted on the mounting plate, and two fixing grooves are conveniently driven to move through cooperation of a first motor, a threaded shaft, a first sliding block and the like; one fixing groove can be conveniently moved into the shielding cover, a second motor, an oval block, a spring, a net groove and the like can be conveniently matched to separate the molding sand and the casting, meanwhile, people can conveniently place the molding sand and the casting which are not separated into a net groove in the other fixing groove, the molding sand and the casting can be conveniently placed in advance, and it is avoided that people delay time to replace the molding sand and the casting; and through cooperation of a dust collector, a dust collection box, a dust collection pipe and the like, dust generated during separation of the molding sand and the casting is conveniently collected, suction of workers is avoided, and safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foundry machinery technical field, concretely is the shakeout machine with dust fall function. BACKGROUND

[0002] The shakeout machine is the foundry equipment that utilizes vibration and impact to make the sand in the mould and casting separate, and the vibration source of the shakeout machine is divided into three kinds of machinery, electromagnetic and pneumatic, and the inertia shakeout machine of machinery is more widely used, but the existing shakeout machine is inconvenient for the pre -placement of casting, and still needs to delay time to replace the separated casting and the non - separated casting when using, more delay work efficiency, and the dust is easy to produce in the shakeout process, and the dust with smaller particle is not easy to collect, lead to worker inhale a large amount of dust, cause harm to the body, for this, we propose the shakeout machine with dust fall function. UTILITY MODEL CONTENT

[0003] (I) the technical problem solved

[0004] In view of the deficiencies of prior art, the utility model provides the shakeout machine with dust fall function to solve the prior art in the background art, inconvenient for the pre -placement of casting, and still needs to delay time to replace the separated casting and the non - separated casting when using, more delay work efficiency, and the dust is easy to produce in the shakeout process, and the dust with smaller particle is not easy to collect, lead to worker inhale a large amount of dust, cause harm to the body.

[0005] (II) technical scheme

[0006] To achieve the above object, the utility model provides the following technical scheme: the shakeout machine with dust fall function, including:

[0007] Workbench;

[0008] Dust removal mechanism, the dust removal mechanism is arranged on the workbench, the dust removal mechanism includes the baffle cover and the mounting plate, the baffle cover and the mounting plate are all fixedly connected on the workbench, the mounting plate is installed with the dust collector, the baffle cover is fixedly connected with the dust collection box, a plurality of dust suction ports are formed in the dust collection box, the dust collection box is communicated with the dust suction pipe, the other end of the dust suction pipe is connected with the dust suction end of the dust collector and is communicated with the dust suction end of the dust collector, for collecting and processing the dust;

[0009] The separation mechanism is arranged on the workbench, the separation mechanism comprises a sliding groove one and a motor one, the sliding groove one is arranged on the workbench, the motor one is installed on the workbench, a sliding block one is slidably connected in the sliding groove one, a threaded shaft is threadedly connected in the sliding groove one, the output end of the motor one penetrates into the sliding groove one and is fixedly connected with the threaded shaft, the sliding block one is threadedly connected on the threaded shaft, two fixed grooves are fixedly connected on the sliding block one, four groups of fixed blocks are fixedly connected in the fixed grooves, each group of the fixed blocks is two, a supporting rod is fixedly connected between the two fixed blocks, a lifting plate is slidably connected on the four supporting rods, springs are sleeved on the supporting rods, the springs are located above the lifting plate, a mesh groove is installed on the lifting plate, two arc-shaped grooves are fixedly connected on the lifting plate, a motor two is fixedly connected on the fixed groove, a rotating shaft is rotatably connected in the fixed groove, two oval blocks are fixedly sleeved on the rotating shaft, the oval blocks are matched with the arc-shaped grooves, the output end of the motor two penetrates into the fixed groove and is fixedly connected with the rotating shaft, the motor two is used for separating the sand and the casting, and the casting to be separated is placed in advance.

[0010] The two shielding mechanisms are arranged on the two fixed grooves respectively, and the sand can be conveniently taken out.

[0011] Preferably, the shielding mechanism comprises an opening, the opening is arranged on the fixed groove, a baffle is arranged in the opening, the baffle penetrates out of the opening and is fixedly connected with a handle, a fixed block is fixedly connected on the baffle, and the fixed block is detachably connected with the box through a hand screw rod.

[0012] Further, a sliding groove two is arranged on the opening, a sliding block two is slidably connected in the sliding groove two, and the sliding block two is fixedly connected with the baffle.

[0013] Still further, an installation opening is arranged on the lifting plate, the mesh groove is located in the installation opening, a plurality of connecting plates are fixedly connected on the mesh groove, and the connecting plates are detachably connected with the lifting plate through a plurality of bolts.

[0014] Still further, a flow guide block is fixedly connected in the box.

[0015] On the basis of the foregoing scheme, two collecting boxes are arranged on one side of the workbench.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the sand mill with the dust falling function has the following advantages

[0018] Beneficial effects:

[0019] The sand drop machine with dust falling function, through cooperation of motor one, threaded shaft, sliding block one and the like, facilitates to drive two fixed grooves to move, facilitates to make one of the fixed grooves move into the shielding cover, facilitates to cooperate motor two, oval block, spring, mesh groove and the like to separate the sand and the casting, simultaneously facilitates people to put the sand and the casting which are not separated into the mesh groove of the other fixed groove, facilitates to place in advance, avoids people to delay time to replace, improves the separation work efficiency, through cooperation of dust collector, dust suction box, dust suction pipe and the like, facilitates to collect the dust generated when the sand and the casting are separated, avoids the staff to inhale, improves the safety. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a three-dimensional structure schematic diagram of the present application;

[0021] Figure 2 It is a three-dimensional structure schematic diagram of the present application;

[0022] Figure 3 It is a three-dimensional structure schematic diagram of the present application;

[0023] Figure 4 It is a three-dimensional structure schematic diagram of the present application;

[0024] Figure 5 It is a three-dimensional structure schematic diagram of the present application;

[0025] Figure 6 It is a three-dimensional structure schematic diagram of the present application.

[0026] In the drawing: 1, workbench; 2, shielding cover; 3, dust collector; 4, dust suction box; 5, dust suction pipe; 6, motor one; 7, sliding block one; 8, threaded shaft; 9, fixed groove; 10, fixed block; 11, support rod; 12, lifting plate; 13, spring; 14, mesh groove; 15, arc-shaped groove; 16, motor two; 17, oval block; 18, baffle; 19, handle; 20, fixed block; 21, sliding block two; 22, connecting plate; 23, flow guide block; 24, collection box. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0028] EMBODIMENT

[0029] Please refer to Figures 1-6 The sand shakeout machine with dust removal function comprises:

[0030] a workbench 1;

[0031] a dust removal mechanism, the dust removal mechanism is arranged on the workbench 1, the dust removal mechanism comprises a shielding cover 2 and a mounting plate, the shielding cover 2 and the mounting plate are fixedly connected to the workbench 1, a dust collector 3 is mounted on the mounting plate, a dust suction box 4 is fixedly connected in the shielding cover 2, a plurality of dust suction openings are formed in the dust suction box 4, a dust suction pipe 5 is communicated to the dust suction box 4, the other end of the dust suction pipe 5 penetrates out of the shielding cover 2 and is communicated to a dust suction end of the dust collector 3, the dust suction box 4 and the plurality of dust suction openings are used for dust suction in a large area, the dust suction pipe 5 is used for air suction and dust suction, and the dust collector 3 is used for collecting dust;

[0032] a separation mechanism, the separation mechanism is arranged on the workbench 1, the separation mechanism comprises a sliding groove one and a motor one 6, the sliding groove one is formed in the workbench 1, the motor one 6 is mounted on the workbench 1, a sliding block one 7 is slidably connected in the sliding groove one, a threaded shaft 8 is threadedly connected in the sliding groove one, the output end of the motor one 6 penetrates into the sliding groove one and is fixedly connected to the threaded shaft 8, the sliding block one 7 is threadedly connected to the threaded shaft 8, two fixed grooves 9 are fixedly connected to the sliding block one 7, four groups of fixed blocks 10 are fixedly connected in the fixed grooves 9, each group of fixed blocks 10 is two, a support rod 11 is fixedly connected between the two fixed blocks 10, a lifting plate 12 is slidably connected to the four support rods 11, a spring 13 is sleeved on the support rod 11, the spring 13 is located above the lifting plate 12, a mesh groove 14 is mounted on the lifting plate 12, two arc grooves 15 are fixedly connected to the lifting plate 12, a motor two 16 is fixedly connected to the fixed groove 9, a rotating shaft is rotatably connected in the fixed groove 9, two elliptical blocks 17 are fixedly sleeved on the rotating shaft, the elliptical blocks 17 are matched with the arc grooves 15, the output end of the motor two 16 penetrates into the fixed groove 9 and is fixedly connected to the rotating shaft, the mesh groove 14 is used for separating the sand and the casting, the motor one 6 and the threaded shaft 8 are used for moving the two fixed grooves 9, the motor two 16 and the elliptical blocks 17 are used for shaking the mesh groove 14, and the spring 13 is used for improving the shaking effect of the lifting plate 12 and the mesh groove 14, improving the separation effect, and meanwhile, the other mesh groove 14 is used for placing the casting to be separated, so that the casting can be placed in advance;

[0033] two shielding mechanisms, the two shielding mechanisms are arranged on the two fixed grooves 9 respectively, the shielding mechanism comprises an opening, the opening is formed in the fixed groove 9, a baffle 18 is arranged in the opening, the baffle 18 penetrates out of the opening and is fixedly connected with a handle 19, a fixed block 20 is fixedly connected to the baffle 18, the fixed block 20 is detachably connected to the box body through a hand screw rod, so as to facilitate people to open the fixed groove 9 and facilitate people to take out the sand.

[0034] The opening is provided with a sliding groove two, and a sliding block two 21 is slidably connected in the sliding groove two. The sliding block two 21 is fixedly connected with the baffle 18, and is used for improving the stability of the baffle 18.

[0035] The lifting plate 12 is provided with a mounting opening, and the mesh groove 14 is located in the mounting opening. A plurality of connecting plates 22 are fixedly connected to the mesh groove 14. The connecting plates 22 are detachably connected to the lifting plate 12 through a plurality of bolts, and are used for facilitating the maintenance or replacement of the mesh groove 14.

[0036] The box body is fixedly connected with a flow guide block 23, which is used for guiding the flow of the sand, thereby improving the discharge efficiency.

[0037] Two collecting boxes 24 are placed on one side of the workbench 1, and are used for receiving the collected sand.

[0038] It should be further explained that the motor one 6, the motor two 16 and the dust collector 3 in the embodiment are conventional devices known to those skilled in the art and can be selected or customized according to actual needs. In this patent, we only use them and do not improve their structure and function. The setting method, installation method and electrical connection method can be debugged according to the requirements of the instruction manual, and will not be described here. The motor one 6, the motor two 16 and the dust collector 3 are provided with a control switch matched therewith. The installation position of the control switch can be selected according to the actual use requirement, and the operator can operate and control it.

[0039] In summary, the working principle and working process of the sand drop machine with dust falling function are as follows. In use, first, place the sand drop machine with dust falling function at the desired location, connect the motor one 6 with the forward and reverse circuit according to the corresponding instruction manual, then put the sand and casting to be separated into the mesh groove 14 in one fixed groove 9, start the motor one 6, the motor one 6 drives the threaded shaft 8 to rotate, the threaded shaft 8 drives the sliding block one 7 to move, so that the sliding block one 7 drives the two fixed grooves 9 to move, which facilitates the movement of the sand and casting to be separated into the shielding cover 2, then start the motor two 16, the motor two 16 drives the rotating shaft and the oval block 17 to rotate, the oval block 17 cooperates with the arc-shaped groove 15 to lift the lifting plate 12, at this time the spring 13 is compressed and released, thereby facilitating the shaking of the mesh groove 14 on the lifting plate 12, so that the separation of the sand and casting can be realized. At the same time of separation, people can put the sand and casting to be separated into the mesh groove 14 in the other fixed groove 9, so that the pre-placing purpose can be achieved, avoiding the delay caused by replacement, improving the practicality. Then, when the sand and casting are separated, people can start the dust collector 3 to suck the dust generated during the separation through the dust suction pipe 5 and the dust suction box 4, avoiding the inhalation of the workers and improving the safety.

[0040] The above embodiments only express the specific implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application.

Claims

1. A shakeout machine with dust reduction function, characterized in that, Include: Workbench (1); Dust removal mechanism, the dust removal mechanism is arranged on the workbench (1), the dust removal mechanism includes a shielding cover (2) and a mounting plate, the shielding cover (2) and the mounting plate are fixedly connected on the workbench (1), the mounting plate is installed with a dust collector (3), the shielding cover (2) is fixedly connected with a dust suction box (4), a plurality of dust suction ports are formed in the dust suction box (4), the dust suction box (4) is communicated with a dust suction pipe (5), the other end of the dust suction pipe (5) penetrates out of the shielding cover (2) and is communicated with the dust suction end of the dust collector (3); Separation mechanism, the separation mechanism is arranged on the workbench (1), the separation mechanism includes a chute one and a motor one (6), the chute one is formed in the workbench (1), the motor one (6) is installed on the workbench (1), the chute one is slidably connected with a sliding block one (7), the chute one is threadedly connected with a threaded shaft (8), the output end of the motor one (6) penetrates into the chute one and is fixedly connected with the threaded shaft (8), the sliding block one (7) is threadedly connected on the threaded shaft (8), the sliding block one (7) is fixedly connected with two fixed grooves (9), four groups of fixed blocks (10) are fixedly connected in the fixed grooves (9), each group of the fixed blocks (10) is two, two the fixed blocks (10) are fixedly connected with a support rod (11), four the support rods (11) are slidably connected with a lifting plate (12), the support rod (11) is sleeved with a spring (13), the spring (13) is located above the lifting plate (12), the lifting plate (12) is installed with a mesh groove (14), the lifting plate (12) is fixedly connected with two arc grooves (15), the fixed groove (9) is fixedly connected with a motor two (16), the fixed groove (9) is rotatably connected with a rotating shaft, two oval blocks (17) are fixedly sleeved on the rotating shaft, the oval blocks (17) are matched with the arc grooves (15), the output end of the motor two (16) penetrates into the fixed groove (9) and is fixedly connected with the rotating shaft; Two shielding mechanisms, two the shielding mechanisms are arranged on the two fixed grooves (9) respectively, for facilitating the type sand to be taken out.

2. The shakeout machine with dust reduction function according to claim 1, characterized in that: The shielding mechanism includes an opening, the opening is formed in the fixed groove (9), the opening is provided with a baffle (18), the baffle (18) penetrates out of the opening and is fixedly connected with a handle (19), the baffle (18) is fixedly connected with a fixed block (20), the fixed block (20) and the box body are detachably connected through a hand screw rod.

3. The shakeout machine with dust reduction function according to claim 2, characterized in that: The opening is formed with a chute two, the chute two is slidably connected with a sliding block two (21), the sliding block two (21) is fixedly connected with the baffle (18).

4. The shakeout machine with dust reduction function according to claim 3, characterized in that: The lifting plate (12) is formed with a mounting port, the mesh groove (14) is located in the mounting port, a plurality of connecting plates (22) are fixedly connected on the mesh groove (14), the connecting plates (22) and the lifting plate (12) are detachably connected through a plurality of bolts.

5. The shakeout machine with dust reduction function according to claim 4, characterized in that: The box body is fixedly connected with a flow guide block (23).

6. The shakeout machine with dust reduction function according to claim 5, characterized in that: Two collection boxes (24) are placed on one side of the workbench (1).