Automatic welding mechanism for metal pipes

By designing an automatic metal tube welding mechanism with a support base and clamping device, the problems of low welding efficiency and low precision in the existing technology have been solved, and efficient and precise welding of metal tubes has been achieved.

CN223748917UActive Publication Date: 2026-01-02QUANZHOU ZHONGTIAN PETROCHEMICAL MASCH MFG CO LTD
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Patent Information

Application Number
CN202520016536.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-02
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing metal pipe welding positioning mechanisms require manual alignment, cannot be used with automatic welding machines, and have low welding efficiency, low precision, and poor positioning effect.

Method used

An automatic metal pipe welding mechanism was designed, including a support base, a clamping device, and a limiting sleeve. The clamping device consists of a clamping arm and a cylinder. The clamping claws are set at an angle, and the support rods are evenly distributed inside the support ring to ensure the stability and accuracy of the metal pipe during the welding process.

Benefits of technology

It improves the stability and precision of metal pipe welding, increases welding efficiency, and ensures welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic welding mechanism for metal tubes, which comprises a supporting seat, clamping devices and a limiting tube sleeve, the limiting tube sleeve is fixedly arranged in the center of the supporting seat, the clamping devices are arranged on two sides of the supporting seat, each clamping device comprises a clamping arm and an air cylinder connected with the clamping arm, and the air cylinders are connected with the clamping arms. A clamping jaw is arranged on the side, close to the limiting pipe sleeve, of the clamping arm, a limiting hole is formed in the clamping arm, a limiting block used for limiting the clamping arm is arranged in the limiting hole, a supporting ring corresponding to the limiting pipe sleeve is further arranged on the supporting base, three supporting ejector rods are further fixedly arranged in the supporting ring, and the supporting ejector rods are connected with the limiting pipe sleeve. The supporting ejector rod abuts against the limiting pipe sleeve, the bottom of the limiting supporting ring is fixedly connected with a fixing base, the fixing base is fixed to the supporting base through a bolt, a clamping jaw of the clamping device corresponds to the limiting pipe sleeve in width, the clamping jaw inclines downwards by about 30 degrees, a metal pipe can be fixed more stably in the welding process, the positioning effect is better, and the welding quality is improved. And the welding precision is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal pipe welding field, concretely is a kind of metal pipe automatic welding mechanism. BACKGROUND

[0002] Metal pipe is usually applied in pipeline, bridge and other buildings, and the metal pipe produced due to process problems requires high technology, equipment and cost, so the metal pipe with low use scene requirement is usually spliced by multiple sections, and the metal pipe is welded and connected by welding when splicing, and the metal pipe is clamped to ensure the smooth welding of the metal pipe.

[0003] The existing metal pipe welding positioning mechanism is usually aligned by artificial pipe and pipe, and the pipe is welded by artificial pipe after alignment, cannot be used with automatic welding machine, welding efficiency is low, welding precision is not high, positioning effect is poor, and deviation is prone to occur. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of metal pipe automatic welding mechanism to solve the above technical problems.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of metal pipe automatic welding mechanism, including support seat, clamping device and limit pipe sleeve, the limit pipe sleeve is fixedly arranged in the center of support seat, the clamping device is arranged in the both sides of support seat, the clamping device includes clamping arm and the cylinder connected with clamping arm, the side of clamping arm close to limit pipe sleeve is provided with clamping jaw, the clamping arm is provided with limit hole, the limit hole is provided with the limit block for the limit of clamping arm, the support seat is also provided with the support ring corresponding with limit pipe sleeve, the support ring is also fixedly provided with three support top rods, the support top rod abuts the limit pipe sleeve, the limit support ring bottom is fixedly connected with fixed seat, the fixed seat is fixed on support seat by bolt.

[0006] Preferably, the inner width of the clamping jaw corresponds to the width of the limit pipe sleeve, and the clamping jaw is inclined downward by about 30° along the clamping arm towards the limit sleeve.

[0007] Preferably, the U-shaped groove is provided on both sides of the bottom of the support seat.

[0008] Preferably, the width of the U-shaped groove is greater than the width of the cylinder.

[0009] Preferably, the three support top rods in the support ring are evenly distributed, and the included angle between the three support top rods is about 120°.

[0010] Compared with the prior art, the utility model has the beneficial effects that:

[0011] Since the clamping jaw of the clamping device corresponds to the width of the limiting sleeve, and the clamping jaw is inclined downward by about 30° along the clamping arm to the limiting sleeve, the metal pipe can be more stably fixed during the welding process, the positioning effect is better, and thus the welding precision and efficiency are improved.

[0012] The three supporting top rods in the supporting ring are uniformly distributed, and the included angle between the three supporting top rods is about 120°, so that the stability and centring of the metal pipe during the welding process are ensured, and thus the welding quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0014] Fig. 1 is a whole schematic view of a metal pipe automatic welding mechanism of the embodiment;

[0015] Fig. 2 is a schematic view of a clamping arm of a metal pipe automatic welding mechanism of the embodiment;

[0016] Fig. 3 is a schematic view of a supporting ring of a metal pipe automatic welding mechanism of the embodiment.

[0017] In the drawings, the component list represented by each number is as follows:

[0018] 1, supporting seat; 2, clamping device; 3, limiting sleeve; 4, clamping arm; 5, air cylinder; 6, clamping jaw; 7, limiting hole; 8, limiting block; 9, supporting ring; 10, supporting top rod; 11, fixing seat; 12, U-shaped groove. DETAILED DESCRIPTION

[0019] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0020] Please refer to Figs. 1-3The utility model provides a technical scheme: a kind of metal pipe automatic welding mechanism, including support seat 1, clamping device 2 and limit tube sleeve 3, limit tube sleeve 3 is fixedly arranged in the center of support seat 1, clamping device 2 is equipped in support seat 1 both sides, clamping device 2 includes clamping arm 4 and the cylinder 5 being connected with clamping arm 4, clamping arm 4 is close to the side of limit tube sleeve 3 and is provided with clamping jaw 6, limit hole 7 is opened on clamping arm 4, and limit block 8 for the limit of clamping arm 4 is arranged in limit hole 7, support seat 1 is also provided with the support ring 9 corresponding with limit tube sleeve 3, three support top rod 10 are also fixedly arranged in support ring 9, support top rod 10 abuts limit tube sleeve 3, limit support ring 9 bottom is fixedly connected with fixed seat 11, and fixed seat 11 is fixed on support seat 1 by bolt.

[0021] Specifically, the inner width of the clamping jaw 6 corresponds to the width of the limit tube sleeve 3, and the clamping jaw 6 is inclined downward by about 30° along the clamping arm 4 in the direction of the limit sleeve. Through the above arrangement, the metal pipe can be stably fixed during welding, thereby improving the welding quality and efficiency, and the clamping jaw 6 can more accurately clamp the limit tube sleeve 3.

[0022] Specifically, the bottom of the support seat 1 is provided with a U-shaped groove 12 on both sides, and the width of the U-shaped groove 12 is greater than the width of the cylinder 5. By arranging the U-shaped groove 12, the installation of the cylinder 5 in the clamping device 2 is more convenient, and adjusting the position of the cylinder 5 does not easily affect the support seat 1. In addition, the design of the U-shaped groove 12 can also increase the strength and stability of the support seat 1.

[0023] Specifically, the three support top rods 10 in the support ring 9 are evenly distributed, and the included angle between the three support top rods 10 is about 120°. Through the above arrangement, the limit tube sleeve 3 can be uniformly supported during welding to prevent deformation under high temperature during welding, so as to ensure that the limit tube sleeve 3 can be stably fixed on the support top rod 10 during welding, thereby ensuring the welding precision.

[0024] One specific application example of the embodiment is as follows:

[0025] When using the device, first place the metal pipe to be welded in the limit tube sleeve 3, then start the clamping device 2, the cylinder 5 pushes the clamping arm 4 to move, so that the clamping jaw 6 clamps the metal pipe. Since the clamping jaw 6 is inclined downward by about 30° along the clamping arm 4 in the direction of the limit sleeve, it can more effectively clamp the metal pipe to prevent displacement during welding.

[0026] Then, the operator can adjust the position of the supporting top rod 10, ensure that the limiting tube sleeve 3 is in close contact with the supporting top rod 10, so as to provide stable support during the welding process. Since the supporting top rods 10 are uniformly distributed, the included angle between the three supporting top rods 10 is about 120°, the limiting tube sleeve 3 can be uniformly supported at high temperature during welding, and deformation is avoided.

[0027] Finally, when everything is ready, the welding equipment is started, and the metal pipe can be kept stable under the joint action of the clamping device 2 and the supporting top rod 10, so as to realize automatic welding of high quality. After welding, the air cylinder 5 is retracted, the clamping jaw 6 releases the metal pipe, and the operator can easily take out the welded metal pipe for the next processing or inspection.

[0028] In the description of the present application, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application.

[0029] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "threading" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited, the above-mentioned terms in the present application can be understood according to the specific meaning of the above-mentioned terms in the present application by the person skilled in the art according to the specific situation.

[0030] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that the embodiments can be modified without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic metal pipe welding mechanism, characterized in that: Including support seat (1), clamping device (2) and limit pipe sleeve (3), limit pipe sleeve (3) fixedly arranged in the center of support seat (1), clamping device (2) is arranged in both sides of support seat (1), clamping device (2) includes clamping arm (4) and cylinder (5) connected with clamping arm (4), the side of clamping arm (4) close to limit pipe sleeve (3) is provided with clamping jaw (6), limit hole (7) is formed in clamping arm (4), limit block (8) for limiting clamping arm (4) is arranged in limit hole (7), support ring (9) corresponding with limit pipe sleeve (3) is further arranged on support seat (1), three support top rods (10) are further fixedly arranged in support ring (9), support top rod (10) abuts against limit pipe sleeve (3), fixed seat (11) is fixedly connected on the bottom of support ring (9), fixed seat (11) is fixed on support seat (1) by bolt.

2. The automatic metal tube welding mechanism according to claim 1, characterized in that: The inner width of the clamping jaw (6) corresponds to the width of the limit pipe sleeve (3), and the clamping jaw (6) is inclined downward by about 30° along the clamping arm (4) towards the limit sleeve direction.

3. The automatic metal tube welding mechanism according to claim 1, characterized in that: The bottom of the support seat (1) is provided with a U-shaped groove (12) on both sides.

4. The automatic metal tube welding mechanism according to claim 3, characterized in that: The width of the U-shaped groove (12) is greater than the width of the cylinder (5).

5. The automatic metal tube welding mechanism according to claim 1, characterized in that: The three support top rods (10) in the support ring (9) are evenly distributed, and the included angle between the three support top rods (10) is about 120°.