Brake clamp hanging bracket machining device

By using thermoplastic fiber-reinforced composite materials and automated processing equipment, lightweight, corrosion-resistant, and fatigue-resistant brake caliper hangers were manufactured, solving the problems of heavy brake caliper units and high production difficulty. This achieved lightweight and automated production of brake caliper hangers, meeting the performance requirements of rail transit vehicles.

CN223749001UActive Publication Date: 2026-01-02CHINA ACADEMY OF RAILWAY SCI CORP LTD +3
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Patent Information

Application Number
CN202520187514.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-02
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing brake caliper units are heavy, making it difficult to achieve weight reduction. Furthermore, traditional metal materials are prone to corrosion and fatigue under harsh working conditions, and the automated production of brake caliper units is challenging.

Method used

Brake caliper hangers are made using thermoplastic fiber-reinforced composite materials. Automated mass production is achieved through a hot bending die and a pressure fixture structure, including a hot bending die, a pressure fixture, a fiber placement machine, and a hot press, forming a lightweight, corrosion-resistant, and fatigue-resistant main structure.

Benefits of technology

This technology enables the lightweighting of brake caliper hangers, improves production efficiency and product quality consistency, reduces production costs, meets the performance requirements of rail transit vehicles under complex operating conditions, and achieves weight reduction and speed increase for trains.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a machining device for a brake clamp hanging bracket. The machining device comprises a hot bending mold, a pressurizing tool structure, a wire placement machine and the brake clamp hanging bracket. The pressurizing tool structure comprises a first bending tool, a pressing tool and a second bending tool. The first bending tool is rotationally connected with one end of the pressing tool through a first rotating shaft; the second bending tool is rotationally connected with the other end of the pressing tool through a second rotating shaft; the brake clamp hanging bracket comprises an upper-layer plate, a lower-layer plate and a connecting handle arranged between the upper-layer plate and the lower-layer plate. When the brake clamp hanging bracket is machined, the inner side of the connecting handle is flatly placed on the hot bending die, the upper layer plate and the lower layer plate are clamped on the side face of the hot bending die respectively, and the wire laying machine is used for sequentially laying the lower layer plate, the connecting handle and the upper layer plate to form the main body structure. By means of the brake clamp hanging bracket machining device, automatic batch production of brake clamp hanging brackets can be achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rail transit vehicles and braking systems, and particularly relates to a brake caliper hanger machining device. BACKGROUND

[0002] With the rapid development of structural design, material science and intelligent manufacturing technology fields, the demand for modern vehicle lightweight has gradually increased in recent years, and lightweight is one of the important goals of vehicle design, aiming to improve the transportation speed of the vehicle and reduce the energy loss of the vehicle.

[0003] In the vehicle structure, the brake caliper unit is installed on the bogie, and the service braking and release of braking are realized through the interaction of internal components. The brake caliper unit is a key component of the vehicle braking system, and its performance directly affects the braking effect and driving safety of the vehicle.

[0004] In the use of the brake caliper unit, the hanger and brake lever and other components not only need to withstand a large braking force, but also need to withstand environmental corrosion, high braking temperature and large vibration impact. Since the working condition of the brake caliper unit is very harsh, the hangers and brake levers and other components in the prior art generally use traditional metal materials such as cast steel and ductile iron, and the related theories and manufacturing processes have become mature. However, since a plurality of brake caliper units need to be configured on a train set, if metal materials are used, the overall weight of the train set will be heavy, so the lightweight design of the brake caliper unit plays a crucial role in the lightweight process of the train set.

[0005] Under the premise of ensuring the mechanical properties of the brake caliper unit, by reducing the weight of the internal components of the brake caliper unit, the traditional metal materials are replaced by carbon fiber reinforced resin matrix composite materials to realize the lightweight of the brake caliper unit. Due to the complexity of the structure of the brake caliper unit and the difficulty in manufacturing the structure of the new composite material, at the same time, in order to ensure the consistent performance of the plurality of brake caliper units of the train set, a corresponding automatic production process is needed to realize the efficient preparation of the brake caliper.

[0006] Therefore, the inventor, based on years of experience and practice in the relevant industry, proposes a brake caliper hanger machining device to overcome the defects of the prior art.

[0007] This section aims to provide background or context for the embodiments of the application stated in the claims. The description herein is not admitted to be prior art merely because it is included in this section. CONTENT OF THE UTILITY MODEL

[0008] In view of the problems in the prior art, the application provides a brake clamp hanger processing device to realize lightweight of the brake clamp hanger and make the brake clamp hanger have the characteristics of light weight, corrosion resistance and fatigue resistance.

[0009] To achieve the above object, the utility model discloses the following technical scheme:

[0010] A brake clamp hanger processing device comprises a hot bending die, a pressing tool structure, a filament placement machine and a brake clamp hanger.

[0011] The pressing tool structure comprises a first bending tool, a pressing tool and a second bending tool.

[0012] The first bending tool is rotatably connected to one end of the pressing tool through a first rotating shaft, and the second bending tool is rotatably connected to the other end of the pressing tool through a second rotating shaft.

[0013] The brake clamp hanger comprises a fixed main shaft sleeve and a main body structure composed of an upper plate, a lower plate and a connecting handle arranged between the upper plate and the lower plate.

[0014] When the brake clamp hanger is processed, the inner side of the connecting handle is placed on the hot bending die, the upper plate and the lower plate are clamped on the side of the hot bending die respectively, the pressing tool is attached to the outer side of the connecting handle, and the first bending tool and the second bending tool are pressed to be attached to the surface of the lower plate and the upper plate respectively.

[0015] The filament placement machine is used to sequentially lay the lower plate, the connecting handle and the upper plate to form the main body structure, and form the fixed main shaft sleeve through layering.

[0016] Preferably, the first bending tool and the second bending tool are concave-shaped flat structures, and the notch shape of the concave-shaped flat structure is a rectangular notch.

[0017] Preferably, the device further comprises a hot press, and the hot press comprises an upper cross beam, an upper pressing plate, a lower pressing plate, a middle movable workbench, a lower base, a plurality of columns and a hydraulic cylinder; the upper cross beam, the middle movable workbench and the lower base are sequentially sleeved on the columns; the hydraulic cylinder is fixedly arranged between the middle movable workbench and the lower base and can drive the middle movable workbench to move up and down along the columns.

[0018] The upper pressing plate is fixed below the upper cross beam, and the lower pressing plate is fixed on the middle movable workbench; during the processing of the brake clamp hanger, the pressing tool structure is fixed below the upper pressing plate, and the hot bending die is arranged on the lower pressing plate.

[0019] Preferably, the upper surface and the side surface of the lower pressing tool are plane; the lower surface of the lower pressing tool is a first forming surface.

[0020] Preferably, the lower surface and the side surface of the hot bending die are plane; the upper surface of the hot bending die is a second forming surface.

[0021] Preferably, the brake caliper hanger further comprises two L-shaped composite material corner pieces, a first bolt and a second bolt; the upper layer plate is provided with at least two first bolt holes, and the fixed main shaft sleeve is provided with at least one second bolt hole; the first bolt is matched with the first bolt hole to fix the horizontal part of the L-shaped composite material corner piece with the upper layer plate; and the second bolt is matched with the second bolt hole to fix the vertical part of the L-shaped composite material corner piece with the fixed main shaft sleeve.

[0022] Preferably, the upper layer plate is provided with a first shaft hole and a second shaft hole, and the lower layer plate is provided with a third shaft hole and a fourth shaft hole; the first shaft hole and the third shaft hole are arranged in the same vertical direction, and the second shaft hole and the fourth shaft hole are arranged in the same vertical direction.

[0023] Preferably, the fixed main shaft sleeve is subjected to longitudinal impact stress, and the first shaft hole, the second shaft hole, the third shaft hole and the fourth shaft hole are all subjected to transverse tensile stress.

[0024] Preferably, the first shaft hole and the second shaft hole are symmetrically arranged at two ends of the upper layer plate and close to the concave side of the upper layer plate; and the third shaft hole and the fourth shaft hole are symmetrically arranged at two ends of the lower layer plate and close to the concave side of the lower layer plate.

[0025] The utility model provides a brake caliper hanger machining device has the following beneficial effects:

[0026] The brake clamp hanger of the utility model adopts thermoplastic fiber reinforced composite material, realizes the light weight of brake clamp hanger, and makes the brake clamp hanger have the characteristics of light weight, corrosion resistance and fatigue resistance. In addition, through the hot bending die and the pressing tool structure in the brake clamp hanger processing device, the hot pressing of the main structure of the brake clamp hanger is realized, so that the main structure has strong toughness and fatigue resistance. The brake clamp hanger processing device can realize the automatic batch production of the brake clamp hanger, not only improves the production efficiency, but also reduces the production cost, and also improves the product quality and the consistency of the product. The brake clamp hanger of the utility model can replace the traditional metal brake clamp hanger, and can meet the higher mechanical property requirement. The brake clamp hanger is not only suitable for the brake clamp of three-point hanging and four-point hanging, but also suitable for the low temperature, high temperature and corrosion and other complex working conditions faced by the rail transit vehicle in the running process. Under the premise of meeting the braking demand, the target of reducing the weight of the motor train unit train and speeding up is realized. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor. In the drawings:

[0028] Figure 1 It is the structural schematic diagram of the brake clamp hanger processing device in an embodiment of the utility model;

[0029] Figure 2 It is the entity structure schematic diagram of the brake clamp hanger in an embodiment of the utility model;

[0030] Figure 3 It is the local structure schematic diagram of the brake clamp hanger in an embodiment of the utility model;

[0031] Figure 4 It is the structural schematic diagram of the hot press in an embodiment of the utility model;

[0032] Figure 5 It is the local structure schematic diagram of the hot press in an embodiment of the utility model. DETAILED DESCRIPTION

[0033] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should belong to the scope of protection of the present application.

[0034] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to only those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0035] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not intended to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0036] Also, in addition to indicating the orientation or positional relationship, the above-mentioned partial terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.

[0037] In addition, the terms "mount", "set", "provided with", "connected", "connected", "sleeved" should be broadly understood. For example, it can be a fixed connection, a detachable connection, or a monolithic structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0038] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0039] To solve the defects in the prior art, the present application provides a brake clamp hanger processing device for automatically processing brake clamp hangers in batches. The brake clamp hanger is composed of thermoplastic fiber reinforced composite material, so that the brake clamp hanger has the characteristics of lightweight, corrosion resistance and fatigue resistance. The brake clamp hanger of the present application is suitable for three-point hanging and four-point hanging brake clamp.

[0040] As shown in Figure 1 , the brake clamp hanger processing device 10 comprises a hot bending die 11, a pressing tool structure 12, a fiber laying machine (not shown in the figure) and a brake clamp hanger.

[0041] The pressing tool structure 12 comprises a first bending tool 101, a pressing tool 102 and a second bending tool 103.

[0042] The first bending tool 101 is rotatably connected to one end of the pressing tool 102 through a first rotating shaft 104. The second bending tool 103 is rotatably connected to the other end of the pressing tool 102 through a second rotating shaft 105.

[0043] As shown in Figure 1 and Figure 2 , the brake clamp hanger 200 comprises a fixed main shaft sleeve 201 and a main body structure 13 composed of an upper layer plate 202, a lower layer plate 203 and a connecting handle 204 arranged between the upper layer plate 202 and the lower layer plate 203. Among them, the brake clamp hanger 200 is composed of thermoplastic fiber reinforced composite material.

[0044] As shown in Figure 1 and Figure 2 , when processing the main body structure 13 of the brake clamp hanger 200, the inner side of the connecting handle 204 (i.e. the side away from the brake disc when the brake clamp hanger 200 is installed on the EMU train) is placed on the hot bending die 11, the upper layer plate 202 and the lower layer plate 203 are respectively clamped on the side of the hot bending die 11, the pressing tool 102 is attached to the outer side of the connecting handle 204 (i.e. the side close to the brake disc when the brake clamp hanger 200 is installed on the EMU train), and the first bending tool 101 and the second bending tool 103 are pressed to be attached to the surface of the lower layer plate 203 and the upper layer plate 202 respectively.

[0045] The fiber laying machine (not shown in the figure) is used to lay the lower layer plate 203, the connecting handle 204 and the upper layer plate 202 in sequence to form the main body structure 13, and to form the fixed main shaft sleeve 201 by laying.

[0046] In the embodiment, the brake caliper hanger is made of thermoplastic fiber reinforced composite material, so that the brake caliper hanger is lightweight, corrosion-resistant and fatigue-resistant. In addition, the fiber laying machine lays layers on the main body structure and the fixed main shaft sleeve of the brake caliper hanger respectively, so that the main body structure and the fixed main shaft sleeve have strong stability and consistency. Through the hot bending die and the pressing tool structure in the brake caliper hanger processing device, the hot pressing of the main body structure of the brake caliper hanger is realized, so that the main body structure has strong toughness and fatigue resistance.

[0047] The thermoplastic fiber reinforced composite material can be any one of the following: continuous carbon fiber reinforced polyether ether ketone prepreg (CF / PEEK), short fiber reinforced thermoplastic composite (SFT), long fiber reinforced thermoplastic composite (LFT), glass fiber reinforced thermoplastic composite (GFT), hybrid fiber reinforced thermoplastic composite (Hybrid Fiber Reinforced Thermoplastics), etc.

[0048] CF / PEEK uses polyether ether ketone (PEEK) as the matrix resin and continuous carbon fiber as the reinforcing phase, combining the high strength, high modulus and lightweight characteristics of carbon fiber, while also having excellent high temperature resistance, chemical corrosion resistance and mechanical properties of polyether ether ketone. The use of thermoplastic fiber reinforced composite material realizes the lightweight, corrosion-resistant and fatigue-resistant characteristics of the brake caliper hanger.

[0049] As shown in Figure 1 The first bending tool 101 and the second bending tool 103 are concave-shaped flat structures. The notch shape of the concave-shaped flat structure is a rectangular notch.

[0050] In one embodiment, the upper surface and the side surface of the pressing tool 102 are flat, and the lower surface of the pressing tool 102 is the first forming surface 106.

[0051] In one embodiment, the lower surface and the side surface of the hot bending die 11 are flat, and the upper surface of the hot bending die 11 is the second forming surface 107. The first forming surface 106 and the second forming surface 107 are oppositely arranged, and when the main body structure 13 of the brake caliper hanger 200 is processed, the connecting handle 204 is located between the first forming surface 106 and the second forming surface 107.

[0052] In one embodiment, heating devices are provided on both the first forming surface 106 and the second forming surface 107 for hot pressing the main structure 13 of the brake caliper bracket. Both the first forming surface 106 and the second forming surface 107 are curved structures, and these curved structures need to be designed and customized according to the main structure 13 of the brake caliper bracket.

[0053] like Figure 2 As shown, a first shaft hole 206 and a second shaft hole 207 are provided on the upper plate 202. A third shaft hole 208 and a fourth shaft hole 209 are provided on the lower plate 203. The first shaft hole 206 and the third shaft hole 208 are located in the same vertical direction, and the second shaft hole 207 and the fourth shaft hole 209 are located in the same vertical direction.

[0054] In one embodiment, the first shaft hole 206 and the second shaft hole 207 are symmetrically arranged at both ends of the upper plate 202, near the concave side 210 of the upper plate 202. The third shaft hole 208 and the fourth shaft hole 209 are symmetrically arranged at both ends of the lower plate 203, near the concave side 210 of the lower plate. The first shaft hole 206 and the third shaft hole 208 are coaxially arranged, that is, the axes of the first shaft hole 206 and the third shaft hole 208 are on a straight line. The second shaft hole 207 and the fourth shaft hole 209 are coaxially arranged, that is, the axes of the second shaft hole 207 and the fourth shaft hole 209 are on a straight line. Among them, the first shaft hole 206, the second shaft hole 207, the third shaft hole 208 and the fourth shaft hole 209 are all circular through holes.

[0055] The concave side 210 of the upper plate 202 is one side along the length of the upper plate 202, parallel to the axial direction of the train's wheel axles (i.e., perpendicular to the train's direction of travel). The width direction of the upper plate 202 is the train's direction of travel. The concave side 210 of the lower plate 203 is one side along the length of the lower plate 203, parallel to the axial direction of the train's wheel axles (i.e., perpendicular to the train's direction of travel). The width direction of the lower plate 203 is the train's direction of travel.

[0056] Both the concave side 210 of the upper plate 202 and the concave side 210 of the lower plate 203 are provided with transition fillets. These transition fillets can be large-sized fillets to avoid stress concentration problems. The other side 211 of the upper plate 202 and the other side 211 of the lower plate 203 are flat.

[0057] In one embodiment, the fixed spindle sleeve 201 is provided with a spindle hole 205, which is fitted onto a rigid shaft. The fixed spindle sleeve 201 is used to connect to the bogie via the rigid shaft. The fixed spindle sleeve 201 has a cylindrical structure to facilitate the fixing of the brake caliper hanger 200 to the bogie via the rigid shaft. The axial direction of the fixed spindle sleeve 201 is arranged along the length direction of the upper plate 202, that is, parallel to the axial direction of the train wheel axle.

[0058] In one embodiment, during the operation of the EMU train, the fixed main shaft sleeve 201 is subjected to longitudinal impact stress ( Figure 2 The vertical arrows shown indicate the direction of the stress. The first, second, third, and fourth shaft holes are all subjected to transverse tensile stress. Figure 2 (The direction of the horizontal arrow shown).

[0059] like Figure 2 and Figure 3 As shown, the brake caliper hanger 200 also includes: two L-shaped composite material corner pieces 301, a first bolt 302, and a second bolt 303.

[0060] The upper plate 202 is provided with at least two first bolt holes, and the fixed spindle sleeve 201 is provided with at least one second bolt hole. The first bolt 302 cooperates with the first bolt hole to fix the horizontal part of the L-shaped composite material corner piece 301 to the upper plate 202. The second bolt 303 cooperates with the second bolt hole to fix the vertical part of the L-shaped composite material corner piece 301 to the fixed spindle sleeve 201.

[0061] In one embodiment, the first bolt hole of the upper plate 202 is a through hole, and the first bolt 302 is a standard bolt. The horizontal part of the L-shaped composite material corner piece 301 is fixed to the upper plate 202 by the two first bolts 302 respectively engaging with their corresponding first bolt holes.

[0062] In one embodiment, the second bolt hole for fixing the spindle sleeve 201 can be a through hole or two non-through holes; the second bolt 303 can be a double-ended bolt or two standard bolts, and this application is not limited thereto.

[0063] If the second bolt hole is a through hole, the second bolt 303 is passed through the second bolt hole, and the vertical parts of the two L-shaped composite material corner pieces 301 are respectively fitted onto the two ends of the second bolt 303, and the two L-shaped composite material corner pieces 301 are fixed to the fixed spindle sleeve 201 by nuts.

[0064] If the second bolt hole is a non-through hole, the vertical part of an L-shaped composite material corner piece 301 is fixed to the fixed spindle sleeve 201 by the second bolt 303 and its corresponding second bolt hole, and by the nut.

[0065] The brake caliper hanger processing device 10 further comprises a hot press, a high-temperature processing chamber, and a mechanical arm.

[0066] In an embodiment, the high-temperature processing chamber, the fiber placement machine, and the hot press are placed within the space range that can be operated by the mechanical arm. The high-temperature processing chamber is used to soften and deform the main body structure 13 of the brake caliper hanger, facilitating subsequent pressure setting. The mechanical arm is used to move the brake caliper hanger 200 during processing. The hot press is used to pressure set the main body structure 13 of the brake caliper hanger.

[0067] As shown in FIGS. 1, 2, and 3, the hot press 400 comprises an upper cross beam 401, an upper pressing plate 402, a lower pressing plate 403, a middle movable workbench 404, a hydraulic cylinder 405, a lower base 406, and a plurality of columns 407. Figure 4 Figure 5 As shown in FIGS. 1, 2, and 3, the hot press 400 comprises an upper cross beam 401, an upper pressing plate 402, a lower pressing plate 403, a middle movable workbench 404, a hydraulic cylinder 405, a lower base 406, and a plurality of columns 407.

[0068] The main support structure of the hot press 400 is composed of four columns 407, the upper cross beam 401, and the lower base 406. The upper cross beam 401, the middle movable workbench 404, and the lower base 406 are each provided with four through holes. The upper cross beam 401, the middle movable workbench 404, and the lower base 406 are sequentially sleeved on the columns 407 through the corresponding through holes and the columns 407.

[0069] The upper cross beam 401 is fixedly arranged at the upper end of the column 407, the lower base 406 is fixedly arranged at the lower end of the column 407, and the middle movable workbench 404 is arranged between the upper cross beam 401 and the lower base 406. The middle movable workbench 404 can move up and down along the column 407.

[0070] The upper pressing plate 402 is fixed below the upper cross beam 401, and the lower pressing plate 403 is fixed on the middle movable workbench 404. During the processing of the brake caliper hanger, the pressure tool structure 12 is fixed below the upper pressing plate 402, and the hot bending die 11 is arranged on the lower pressing plate 403.

[0071] The hydraulic cylinder 405 is fixedly arranged between the middle movable workbench 404 and the lower base 406, and the hydraulic cylinder 405 can drive the middle movable workbench 404 to move up and down along the column 407.

[0072] In an embodiment, one end of the piston rod of the hydraulic cylinder 405 is fixed below the middle movable workbench 404 through a plurality of bolts, and the other end of the piston rod of the hydraulic cylinder 405 is fixed on the lower base 406 through a plurality of bolts. The hydraulic cylinder 405 is used to provide a vertical force, which can push the middle movable workbench 404 to press the upper pressing plate 402, or pull the middle movable workbench 404 away from the upper pressing plate 402, thereby realizing the hot pressure setting of the main body structure 13 of the brake caliper hanger.

[0073] ​In the embodiment, the brake clamp hanger is made of thermoplastic fiber reinforced composite material, so that the brake clamp hanger is light in weight, corrosion resistant and fatigue resistant. In addition, the filament laying machine lays layers on the main structure and the fixed main shaft sleeve of the brake clamp hanger respectively, so that the main structure and the fixed main shaft sleeve have strong stability and consistency. The hot bending die and the pressing tool structure in the brake clamp hanger processing device realize the hot pressing of the main structure of the brake clamp hanger, so that the main structure has strong toughness and fatigue resistance. The L-shaped composite material corner piece can provide better support for the main structure and the fixed main shaft sleeve, thereby enhancing the stability of the brake clamp hanger. The brake clamp hanger processing device can realize automatic batch production of the brake clamp hanger, which not only improves the production efficiency, but also reduces the production cost, and improves the product quality and consistency. The brake clamp hanger can replace the traditional metal brake clamp hanger and meet the higher mechanical performance requirements. The brake clamp hanger is not only suitable for brake clamps with three-point suspension and four-point suspension, but also suitable for low temperature, high temperature and corrosion in complex working conditions during the operation of rail transit vehicles. Under the premise of meeting the braking demand, the target of reducing the weight of the EMU train to speed up is achieved.

[0074] The above description is only a specific embodiment of the utility model, and is not used to limit the scope of the utility model. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the utility model shall belong to the protection scope of the utility model.

Claims

1. A brake caliper hanger machining apparatus characterized by, The device comprises a hot bending mold, a pressing tool structure, a filament placement machine and a brake caliper hanger. The brake caliper hanger is made of thermoplastic fiber reinforced composite material. The pressing tool structure comprises a first bending tool, a pressing tool and a second bending tool. The first bending tool is rotatably connected to one end of the pressing tool through a first rotating shaft. The second bending tool is rotatably connected to the other end of the pressing tool through a second rotating shaft. The brake caliper hanger comprises a fixed main shaft sleeve and a main body structure composed of an upper plate, a lower plate and a connecting handle arranged between the upper plate and the lower plate. During the processing of the brake caliper hanger, the inner side of the connecting handle is placed on the hot bending mold, the upper plate and the lower plate are clamped on the side of the hot bending mold respectively, the pressing tool is attached to the outer side of the connecting handle, and the first bending tool and the second bending tool are pressed to be attached to the surface of the lower plate and the upper plate respectively. The filament placement machine is used to sequentially lay the lower plate, the connecting handle and the upper plate to form the main body structure, and to form the fixed main shaft sleeve through layering.

2. The apparatus of claim 1, wherein, The first bending tool and the second bending tool are concave-shaped flat structures, wherein the notch shape of the concave-shaped flat structure is a rectangular notch.

3. The apparatus of claim 1, wherein, The device further comprises a hot press, which comprises an upper beam, an upper pressing plate, a lower pressing plate, an intermediate movable workbench, a lower base, a plurality of columns and a hydraulic cylinder. The upper beam, the intermediate movable workbench and the lower base are sequentially sleeved on the columns.

4. The apparatus of claim 1, wherein, The hydraulic cylinder is fixedly arranged between the intermediate movable workbench and the lower base and can drive the intermediate movable workbench to move up and down along the columns.

5. The apparatus of claim 1, wherein, The upper pressing plate is fixed below the upper beam, and the lower pressing plate is fixed on the intermediate movable workbench.

6. The apparatus of claim 1, wherein, The upper surface and the side surface of the pressing tool are both flat surfaces.

7. The apparatus of claim 1, wherein, The lower surface of the pressing tool is a first shaped surface.

8. The apparatus of claim 7, wherein, The lower surface and the side surface of the hot bending mold are both flat surfaces. The upper surface of the hot bending mold is a second shaped surface. The brake caliper hanger further comprises two L-shaped composite material corner pieces, a first bolt and a second bolt. The upper plate is provided with at least two first bolt holes, and the fixed main shaft sleeve is provided with at least one second bolt hole. The first bolt and the first bolt hole cooperate to fix the horizontal part of the L-shaped composite material corner piece with the upper plate. The second bolt and the second bolt hole cooperate to fix the vertical part of the L-shaped composite material corner piece with the fixed main shaft sleeve. The first shaft hole and the second shaft hole are arranged in the same vertical direction. The third shaft hole and the fourth shaft hole are arranged in the same vertical direction. The fixed main shaft sleeve is subjected to longitudinal impact stress, and the first shaft hole, the second shaft hole, the third shaft hole and the fourth shaft hole are all subjected to transverse tensile stress.

9. The apparatus of claim 7, wherein, The first shaft hole and the second shaft hole are symmetrically arranged at two ends of the upper layer plate, close to the inner concave side of the upper layer plate; the third shaft hole and the fourth shaft hole are symmetrically arranged at two ends of the lower layer plate, close to the inner concave side of the lower layer plate.

10. The apparatus of claim 6, wherein, The second bolt hole can be a through hole or two non-through holes; the second bolt can be a double-headed bolt or two standard bolts.

Citation Information

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