Base material cleaning device for preparing coating-free nitride non-stick pan

By designing an automated substrate cleaning device, the automatic flipping of the substrate and the adjustment of the sandblasting head angle are achieved, solving the problem of dead corners in substrate cleaning and improving production efficiency and cleaning quality.

CN223749406UActive Publication Date: 2026-01-02LUOYANG TIANJIU HOME FURNISHING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520120815.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-02
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing substrate cleaning devices lack automation mechanisms, resulting in long processing cycles, difficulty in fully covering the edges and corners of complex-shaped substrates, numerous cleaning dead spots, and low production efficiency.

Method used

A substrate cleaning device was designed, comprising support legs, cross braces, a worktable, a sandblasting assembly, and a material flipping assembly. It employs a combination of gear transmission and pneumatic drive to achieve automatic flipping of the substrate and adjustment of the sandblasting head angle, ensuring full coverage of the substrate surface.

Benefits of technology

It improves production efficiency, reduces manual intervention, and ensures the consistency and quality of cleaning, especially the coverage of edges and corners, thus improving cleaning efficiency and quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223749406U_ABST
    Figure CN223749406U_ABST
Patent Text Reader

Abstract

The base material cleaning device comprises supporting legs, transverse supporting supports are arranged on the two sides of the supporting legs, the supporting legs and the transverse supporting supports form a working support, a working table is arranged on the working support, sand blasting sets are symmetrically arranged on the two sides of the working table, and the sand blasting sets are arranged on the working support. A material overturning group is arranged between the sand blasting groups; the material overturning set comprises a clamping set, vertical supporting plates, a transmission set and a driving set, the vertical supporting plates are located at the front end and the rear end of the workbench, and according to the automatic overturning mechanism of the material overturning set, the processing time is greatly shortened, the production efficiency is improved, manual intervention is reduced, and the production efficiency is improved. The combination of gear transmission and pneumatic driving ensures the accuracy and repeatability of the overturning action, the processing speed and consistency are improved, the flexible clamping design can adapt to base materials of different shapes and sizes, and the universality of the equipment is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of substrate surface treatment, in particular to a substrate cleaning device for preparing non-coated nitride non-stick pots. BACKGROUND

[0002] In modern manufacturing, substrate cleaning is one of the key steps to ensure product quality when preparing non-coated nitride non-stick pots and other kitchen utensils. The traditional substrate cleaning method mainly relies on manual operation or simple mechanical equipment, lacks automation mechanism, and needs to manually turn over the substrate after single-sided treatment, which prolongs the treatment cycle and reduces the production efficiency. The fixed-angle sand blasting head cannot be flexibly adjusted and cannot fully cover the surface of the substrate with complex shape, especially the edges and corners, which is prone to cleaning dead angles. SUMMARY

[0003] The technical problem to be solved by the application is to overcome the existing defects and provide a substrate cleaning device for preparing non-coated nitride non-stick pots, which can effectively solve the problems in the background art.

[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: a substrate cleaning device for preparing non-coated nitride non-stick pots, comprising support legs, horizontal support brackets are arranged on both sides of the support legs, the support legs and the horizontal support brackets form a working support, a workbench is arranged on the working support, sand blasting groups are symmetrically arranged on both sides of the workbench, and a material overturning group is arranged between the sand blasting groups.

[0005] The material overturning group comprises a clamping group, a vertical support plate, a transmission group and a driving group, the vertical support plate is located at the front and rear ends of the workbench, the transmission group is located on both sides of the vertical support plate, the clamping group is sleeved with a rotating shaft arranged on the transmission group, and the output end of the driving group is connected with the transmission group.

[0006] An angle adjusting group for adjusting the sand blasting angle is connected to the rotating shaft of the sand blasting group.

[0007] As a preferred technical scheme of the application, the clamping group comprises a clamping plate and a locking pad seat, a notch is arranged at the front end of the clamping plate, the locking pad seat is divided into upper and lower ends of the notch, and the two locking pad seats are arranged opposite to each other.

[0008] As a preferred technical scheme of the application, the transmission group comprises a first rotating shaft, a second rotating shaft, a first gear, a second gear and a bearing seat, the first rotating shaft and the second rotating shaft are arranged between the vertical support plates, bearing seats and second gears and first gears are respectively installed at both ends of the first rotating shaft and the second rotating shaft, and the first gear and the second gear are engaged.

[0009] As a preferred technical solution of the present application, the driving group comprises a cylinder placing seat, a driving cylinder and a guide frame strip-shaped plate, the driving cylinder is hinged on the cylinder placing seat, the guide frame strip-shaped plate is connected to the telescopic end of the driving cylinder, and the guide frame strip-shaped plate is connected to one side of the first rotating shaft.

[0010] As a preferred technical solution of the present application, the end of the locking pad seat in contact with the plate is a flexible pressing sheet.

[0011] As a preferred technical solution of the present application, the sand blasting group comprises a side support plate, an intermediate rotating shaft, a clamping seat, a mounting clamping seat and a sand blasting head, the side support plate is installed on the upper surface of the workbench, the intermediate rotating shaft is arranged between the side support plates, the clamping seat is arranged on the intermediate rotating shaft, the mounting clamping seat is connected to the clamping seat, and the mounting clamping seat is connected to the sand blasting head.

[0012] As a preferred technical solution of the present application, the angle adjusting group comprises an adjusting cylinder, a hinged seat and an angle adjusting plate, the telescopic end of the adjusting cylinder is connected to the hinged seat, the angle adjusting plate is connected to the hinged seat, and the other end of the angle adjusting plate is connected to the intermediate rotating shaft of the sand blasting group.

[0013] As a preferred technical solution of the present application, the upper surface of the workbench is provided with an outer protective cover, and the upper surface of the outer protective cover is movably provided with a cover plate.

[0014] Compared with the prior art, the automatic overturning mechanism of the material overturning group in the present application greatly shortens the processing time, improves the production efficiency, reduces the manual intervention, and ensures the accuracy and repeatability of the overturning action through the combination of gear transmission and pneumatic driving, thereby improving the processing speed and consistency. The flexible clamping design can adapt to different shapes and sizes of the base material, thereby increasing the versatility of the equipment. The angle of the sand blasting head is adjusted flexibly through the angle adjusting group, so that all areas of the surface of the base material can be covered, especially the edges and corners, thereby avoiding omission and improving the overall cleaning efficiency. The angle adjusting function enables the sand blasting head to be accurately adjusted according to the shape and size of the base material, so that each part can be properly processed, thereby improving the consistency and quality of cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a go cover structure schematic diagram of the present application;

[0016] Figure 2 It is a front view of the present application;

[0017] Figure 3 It is a right view of the present application;

[0018] Figure 4 It is Figure 3 It is a cross-sectional structure schematic diagram of A-A;

[0019] Figure 5 For Figure 1 Amplification structure schematic diagram at B.

[0020] In the figure: 1 outer cover, 2 hinged seat, 3 angle adjustment plate, 4 sandblasting head, 5 drive cylinder, 6 guide frame strip plate, 7 clamping plate, 8 first gear, 9 second gear, 10 vertical support plate, 11 lifting adjustment cylinder, 12 second rotating shaft, 13 first rotating shaft, 14 support leg, 15 cylinder placement seat, 16 cross brace support, 17 cover plate, 18 side support plate, 19 intermediate rotating shaft, 20 clamping seat, 21 mounting clamping seat. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following embodiments are described with reference to the drawings), all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of protection of the present application. Figure 2 The top is described as the top. All other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0022] Please refer to Figures 1-5 The present application provides a technical solution: a substrate cleaning device for preparing a non-coated nitride non-stick pot, comprising a support leg 14, the two sides of the support leg 14 are provided with a cross brace support 16, the support leg 14 and the cross brace support 16 constitute a working support, and a workbench is arranged on the working support.

[0023] The support leg 14 provides vertical stability to ensure that it can withstand the weight of the equipment itself and various loads that may be encountered during work.

[0024] The cross brace support 16 also helps to disperse the pressure from above, enhances the overall stability of the entire structure, and plays a role in lateral reinforcement.

[0025] The support leg 14 and the cross brace support 16 together constitute a stable working support, which provides firm support for the upper workbench.

[0026] Two symmetrical sandblasting groups are arranged on the workbench, and a material overturning group is arranged between the sandblasting groups.

[0027] The symmetrical sandblasting groups are arranged to ensure that the entire surface can be evenly covered during substrate cleaning. The sandblasting group sprays abrasive materials (such as sand or finer materials) to the substrate surface through high-pressure air to remove stains or old coatings.

[0028] The material overturning group is responsible for automatically overturning the substrate during the cleaning process, so that both sides of the substrate can be effectively treated. The automatic treatment method reduces manual intervention and improves the consistency and accuracy of the treatment.

[0029] The material overturning group includes a clamping group, a vertical support plate 10, a transmission group, and a driving group. The vertical support plate 10 is located at the front and rear ends of the workbench. The transmission group is located on both sides of the vertical support plate 10. The clamping group is sleeved with the rotating shaft provided on the transmission group. The output end of the driving group is connected with the transmission group.

[0030] The clamping group safely fixes the substrate to be treated. The vertical support plate 10 is located at the front and rear ends of the workbench, providing stable vertical support for the entire material overturning group, bearing the transmission group and the driving group, and ensuring smooth operation of all moving parts. The transmission group is responsible for transmitting power from the driving group to the clamping group to realize the overturning action of the substrate. The driving group realizes the overturning of the clamping group together with the substrate, improving work efficiency.

[0031] The rotating shaft of the sand blasting group is connected with an angle adjusting group for adjusting the sand blasting angle.

[0032] By flexibly adjusting the sand blasting angle, all areas of the substrate surface, especially the edges and corners, can be better covered, ensuring no omission.

[0033] For substrates of different shapes and sizes, the angle adjustment function enables the sand blasting head 4 to better fit the substrate surface, improving the consistency and quality of cleaning.

[0034] Further, the clamping group includes a clamping plate 7 and a locking pad seat. The front end of the clamping plate 7 is provided with a slot. The locking pad seat is located at the upper and lower ends of the slot, and the two locking pad seats are opposite to each other.

[0035] The slot at the front end of the clamping plate 7 is used to accommodate and fix the substrate. The design of this slot can adapt to substrates of different thicknesses, while providing enough space to facilitate the placement and removal of the substrate.

[0036] The locking pad seat is located at the upper and lower ends of the slot at the front end of the clamping plate 7 and is opposite to each other, which together provides the necessary clamping force to reliably fix the substrate.

[0037] The locking pad seat allows the operator to make appropriate adjustments according to the specific circumstances of the substrate, ensuring the best clamping effect without excessive compression of the substrate. The design of the upper and lower ends opposite to each other allows a stable clamping environment to be formed in the slot when the locking pad seat applies pressure, preventing the substrate from moving in any direction.

[0038] Further, the transmission group comprises the first rotating shaft 13, the second rotating shaft 12, the first gear 8, the second gear 9 and the bearing seat, the first rotating shaft 13 and the second rotating shaft 12 are arranged between the vertical support plates 10, the two ends of the first rotating shaft 13 and the second rotating shaft 12 are respectively provided with the bearing seat, the second gear 9 and the first gear 8, and the first gear 8 and the second gear 9 are engaged.

[0039] Further, the driving group comprises the cylinder placing seat 15, the driving cylinder 5 and the guide frame strip plate 6, the driving cylinder 5 is hinged to the cylinder placing seat 15, the guide frame strip plate 6 is connected to the telescopic end of the driving cylinder 5, and the guide frame strip plate 6 is connected to one side of the first rotating shaft 13.

[0040] Further, the end of the locking pad seat in contact with the plate material is a flexible pressing sheet.

[0041] The part of the flexible pressing sheet in direct contact with the base material is made of a flexible material (such as rubber or soft plastic), which can ensure sufficient friction to fix the base material and will not damage the surface of the base material.

[0042] Further, the sand blasting group comprises the side support plate 18, the intermediate rotating shaft 19, the clamping seat 20, the mounting clamping seat 21 and the sand blasting head 4, the side support plate 18 is installed on the upper surface of the workbench, the intermediate rotating shaft 19 is arranged between the side support plates 18, the clamping seat 20 is arranged on the intermediate rotating shaft 19, the mounting clamping seat 21 is connected to the clamping seat 20, and the sand blasting head 4 is connected to the mounting clamping seat 21.

[0043] The side support plate 18 is symmetrically arranged on both sides to provide a stable support structure for the entire sand blasting group; the intermediate rotating shaft 19 spans between the two side support plates 18, the clamping seat 20 is installed on the outer side of the intermediate rotating shaft 19 and is used to fix the mounting clamping seat 21, thereby connecting the sand blasting head 4, under the action of the angle adjusting group, the sand blasting head 4 on it rotates around the axis, thereby realizing sand blasting operation at different angles.

[0044] Further, the angle adjusting group comprises the lifting adjusting cylinder 11, the hinged seat 2 and the angle adjusting plate 3, the telescopic end of the lifting adjusting cylinder 11 is connected to the hinged seat 2, the hinged seat 2 is connected to the angle adjusting plate 3, and the other end of the angle adjusting plate 3 is connected to the intermediate rotating shaft 19 of the sand blasting group.

[0045] The lifting adjusting cylinder 11 provides the mechanical force required to change the angle of the sand blasting head 4; the telescopic end thereof is connected to the hinged seat 2, and rapid response and precise positioning are realized through the pneumatic control system.

[0046] The hinged seat 2 is located between the telescopic end of the lifting adjustment cylinder 11 and the angle adjustment plate 3, allowing the angle adjustment plate 3 to rotate flexibly according to the action of the cylinder; the hinged seat 2 ensures the stability and flexibility of the connection point, avoiding loosening or jamming during operation.

[0047] The angle adjustment plate 3 is connected to the hinged seat 2 at one end and to the intermediate shaft 19 on the sandblasting group at the other end. When the lifting adjustment cylinder 11 is pushed, the angle adjustment plate 3 rotates, causing the intermediate shaft 19 to rotate, thereby causing the sandblasting head 4 to change the sandblasting angle.

[0048] Further, the upper surface of the workbench is provided with an outer cover 1, and the upper surface of the outer cover 1 is movably provided with a cover plate 17.

[0049] The outer cover 1 can effectively prevent dust and debris generated during sandblasting from overflowing, reduce pollution to the surrounding environment, and keep the workshop clean. It provides a physical barrier for the operator to avoid direct contact with the high-speed moving sandblasting head 4 or other dangerous parts, reducing the risk of accidents.

[0050] The cover plate 17 provides a convenient passage when loading and unloading the substrate, and remains closed after processing to maintain the function of the outer cover 1.

[0051] In use: open the cover plate 17 on the outer cover 1 to ensure unobstructed passage; carefully place the substrate to be processed into the clamping group so that it is located in the slot at the front end of the clamping plate 7, and securely clamp the substrate with the locking pad to ensure that it does not slide or shift during the turning process. Apply appropriate pressure to avoid damaging the surface of the substrate; close the cover plate 17 and ensure that its locking device is activated to maintain a closed state to ensure safety and environmental benefits. Start the sandblasting system, at which time the lifting adjustment cylinder 11 operates periodically, driving the angle adjustment plate 3 to rotate, in turn driving the sandblasting head 4 to rotate, starting work at the preset angle, with high-pressure air blasting abrasive (such as sand or finer material) onto the substrate surface to remove stains or old coatings;

[0052] When the side to be processed needs to be turned over, the cover plate 17 is opened and the material turning group works, at which time the drive cylinder 5 is activated, causing the guide strip plate 6 to rotate, driving the first shaft 13 and the second gear 9 at the other end to rotate. Since the first gear 8 and the second gear 9 are engaged, the first gear 8 is driven to rotate, thereby causing the clamping plate 7 to rotate, achieving automatic turning of the substrate. After adjustment, the cover plate 17 is closed, at which time the sandblasting system on the other side is activated to continue processing the other side to remove stains or old coatings. After completion, the cover plate 17 is opened again to remove the processed substrate and prepare for the next round of operation.

[0053] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary and that changes can be made in detail without departing from the principles and spirit of the application. The scope of the application is therefore defined by the appended claims and their equivalents.

Claims

1. A substrate cleaning device for preparing a non-coated nitride non-stick pan, comprising a supporting leg (14), both sides of the supporting leg (14) are provided with a cross support bracket (16), the supporting leg (14) and the cross support bracket (16) constitute a working bracket, and a workbench is arranged on the working bracket, characterized in that: Two symmetrical sandblasting groups are arranged on the workbench, and a material overturning group is arranged between the sandblasting groups; ​ The material overturning group comprises a clamping group, a vertical support plate (10), a transmission group and a driving group, the vertical support plate (10) is arranged at the front and rear ends of the workbench, the transmission group is arranged at the two sides of the vertical support plate (10), the clamping group is sleeved with a rotating shaft arranged on the transmission group, and the output end of the driving group is connected with the transmission group; The rotating shaft of the sandblasting group is connected with an angle adjusting group for adjusting the sandblasting angle.

2. A substrate cleaning apparatus for preparing a non-stick nitride uncoated pan according to claim 1, wherein: The clamping group comprises a clamping plate (7) and a locking pad seat, the front end of the clamping plate (7) is provided with a slot, the locking pad seat is arranged at the upper and lower ends of the slot, and the two locking pad seats are arranged oppositely.

3. A substrate cleaning apparatus for preparing a non-stick nitride uncoated pan as claimed in claim 1, wherein: The transmission group comprises a first rotating shaft (13), a second rotating shaft (12), a first gear (8), a second gear (9) and a bearing seat, the first rotating shaft (13) and the second rotating shaft (12) are arranged between the vertical support plates (10), the two ends of the first rotating shaft (13) and the second rotating shaft (12) are respectively provided with bearing seats and the second gear (9) and the first gear (8), and the first gear (8) and the second gear (9) are engaged.

4. A substrate cleaning apparatus for preparing a non-stick nitride uncoated pan according to claim 1, wherein: The driving group comprises a cylinder placing seat (15), a driving cylinder (5) and a guide frame strip plate (6), the driving cylinder (5) is hinged to the cylinder placing seat (15), the telescopic end of the driving cylinder (5) is connected with the guide frame strip plate (6), and the guide frame strip plate (6) is connected with one side of the first rotating shaft (13).

5. A substrate cleaning apparatus for preparing a non-stick nitride uncoated pan according to claim 2, wherein: The end of the locking pad seat in contact with the plate is a flexible pressing piece.

6. A substrate cleaning apparatus for preparing a non-stick nitride uncoated pan according to claim 1, wherein: The sandblasting group comprises a side support plate (18), an intermediate rotating shaft (19), a clamping seat (20), a mounting clamping seat (21) and a sandblasting head (4), the side support plate (18) is mounted on the upper surface of the workbench, the intermediate rotating shaft (19) is arranged between the side support plates (18), the clamping seat (20) is arranged on the intermediate rotating shaft (19), the mounting clamping seat (21) is connected with the clamping seat (20), and the mounting clamping seat (21) is connected with the sandblasting head (4).

7. A substrate cleaning apparatus for preparing a non-stick nitride uncoated pan as claimed in claim 1, wherein: The angle adjusting group comprises an adjusting cylinder (11), a hinge seat (2) and an angle adjusting plate (3), the telescopic end of the adjusting cylinder (11) is connected with the hinge seat (2), the hinge seat (2) is connected with the angle adjusting plate (3), and the other end of the angle adjusting plate (3) is connected with the intermediate rotating shaft (19) of the sandblasting group.

8. A substrate cleaning apparatus for making uncoated nitride non-stick pans according to claim 1, wherein: The upper surface of the workbench is provided with an outer cover (1), and the upper surface of the outer cover (1) is movably provided with a cover plate (17).