Press machine for refractory brick production
By monitoring tilt with sensors and automatically adjusting using gear rack meshing and electric components, the problem of damage during the removal and conveying process in refractory brick production presses has been solved, improving equipment efficiency and material protection.
Patent Information
- Application Number
- CN202520191270.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Existing refractory brick production presses are difficult to remove brick blanks easily after extrusion, and are prone to tilting and collision damage during transportation, resulting in low equipment efficiency.
Sensors monitor material tilt and restore straightness through gear and rack meshing transmission. Electric telescopic rods and roller assemblies assist in the removal and conveying of brick blanks, and electric push rods are used to achieve automated protection and conveying.
This technology facilitates the convenient removal and transportation of refractory bricks, while also protecting them during transport, thus improving equipment efficiency and material integrity.
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Figure CN223749865U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to refractory brick technical field, specifically for a press for refractory brick production. BACKGROUND
[0002] The press for refractory brick production is a mechanical equipment for pressing refractory bricks, which generates high pressure through hydraulic or mechanical means to press the refractory raw materials into a certain shape and size of brick.
[0003] The existing press for refractory brick production can extrude and shape the material, but it is inconvenient to take out the extruded refractory bricks, which requires manual taking out by the staff, causing damage to the refractory bricks. At the same time, the refractory bricks cannot be protected, resulting in tilting of the refractory bricks during transportation and collision with the placement table, which damages the refractory bricks and reduces the working efficiency of the equipment. Therefore, a press for refractory brick production is proposed. SUMMARY
[0004] In view of the deficiencies of the prior art, the utility model provides a press for refractory brick production, which has the advantages of facilitating the taking out of extruded refractory bricks and protecting the refractory bricks during transportation, solving the problems raised in the background art.
[0005] The utility model provides the following technical scheme: a press for refractory brick production, comprising a placement table, the outer wall of the placement table is fixedly assembled with a controller, the top of the placement table is fixedly assembled with a placement rack and a placement block respectively, the top of the placement rack is fixedly assembled with a hydraulic machine, the hydraulic rod of the hydraulic machine is fixedly assembled with an extrusion plate one, the outer wall of the placement rack is fixedly assembled with a sensor, the bottom of the placement table is fixedly assembled with a supporting block, the top of the supporting block is provided with a placement groove, the inner wall of the placement groove is provided with a lifting assembly, the top of the placement groove is fixedly assembled with a mold, the top of the placement block is provided with a moving groove, the bottom of the placement table is provided with a limiting groove, the outer wall of the placement table is fixedly assembled with a motor one, the outer wall of the power output shaft of the motor one is rotatably connected with a caterpillar belt, the top of the placement table is fixedly assembled with a fixed plate, the outer wall of the fixed plate is fixedly assembled with an electric push rod, the pushing end of the electric push rod is fixedly assembled with a push plate.
[0006] As a preferred technical scheme of the utility model: the inner wall of the placement block is slidably connected with a moving rod, the top of the moving rod is fixedly assembled with an extrusion plate two, the outer wall of the moving rod is fixedly assembled with a limiting plate, the bottom of the placement table is fixedly assembled with a motor two, the power output shaft of the motor two is fixedly assembled with a gear, the inner wall of the limiting groove is slidably connected with a limiting rod, the bottom of the limiting rod is fixedly assembled with a rack, the outer wall of the rack is fixedly assembled with a connecting plate.
[0007] As a preferred technical scheme of the utility model: the lifting assembly includes electric telescopic rod, the telescopic end of electric telescopic rod is fixedly equipped with pressure block, the outer wall of pressure block is equipped with support plate, the inner wall of support plate is slidably connected with jacking rod, the outer wall of jacking rod is fixedly equipped with limit block, the top of jacking rod is fixedly equipped with lifting plate, the bottom of jacking rod is fixedly equipped with fixed block, the inner wall of fixed block is rotatably connected with rotating rod, the outer wall of rotating rod is fixedly equipped with roller.
[0008] As a preferred technical scheme of the utility model: electric telescopic rod and support plate are fixedly equipped with the inner wall of placing groove, jacking rod is slidably connected with the inner wall of mould, moving rod is fixedly equipped with connecting plate.
[0009] As a preferred technical scheme of the utility model: gear and rack meshing transmission, hydraulic machine, electric push rod, inductor, motor one, electric telescopic rod and motor two are electrically connected with controller, inductor is electrically connected with motor two.
[0010] As a preferred technical scheme of the utility model: the number of placing groove and lifting assembly is two, and two placing grooves and lifting assemblies are located at the inner wall of support block.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1、The press for refractory brick production, when conveying the processed material, the inductor is used to monitor the material, when the material is inclined, the inductor sends a signal to motor two, the power output shaft of motor two rotates after receiving the signal, the gear is driven to rotate by motor two, the gear and the rack meshing transmission, the rack and the limit rod are moved in the inner wall of the limiting groove when the gear rotates, the connecting plate is moved when the rack moves, the moving rod is moved when the connecting plate moves, the extrusion plate two and the limiting plate are pushed to the material when the moving rod moves, so that the material returns to the straight state, thereby realizing the protection of the material.
[0013] 2. The press machine for refractory brick production, after extruding the fireproof material, the controller sends a signal, the telescopic rod of the electric telescopic rod is started after receiving the signal, the telescopic rod is driven by the electric telescopic rod and moves, the telescopic rod exerts pressure on the roller during movement, the roller drives the rotating rod to rotate in the inner wall of the fixed block after being subjected to the pressure, the shape of the telescopic rod exerts pressure on the jacking rod during rotation, the jacking rod moves in the inner wall of the supporting plate after being subjected to the pressure, the jacking rod drives the lifting plate to lift during movement, the lifting plate pushes the processed material out of the inner wall of the mold, and the electric pushing rod is driven by the pushing plate to push the material to the outer wall of the track for conveying after receiving the signal sent by the controller. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0015] Figure 2 It is a connecting plate structure schematic diagram of the utility model;
[0016] Figure 3 It is an inductor structure schematic diagram of the utility model;
[0017] Figure 4 It is a lifting plate structure schematic diagram of the utility model;
[0018] Figure 5 It is a limiting plate structure schematic diagram of the utility model;
[0019] Figure 6 It is a gear structure schematic diagram of the utility model;
[0020] Figure 7 It is a pushing plate structure schematic diagram of the utility model;
[0021] Figure 8 It is a Figure 4 It is an enlarged structure schematic diagram of A in the utility model.
[0022] In the drawing: 1, placing table; 2, controller; 3, placing rack; 4, hydraulic press; 5, extrusion plate one; 6, supporting block; 7, fixed plate; 8, electric pushing rod; 9, placing groove; 10, lifting assembly; 11, mold; 12, inductor; 13, placing block; 14, moving groove; 15, limiting groove; 16, moving rod; 17, extrusion plate two; 18, limiting plate; 19, motor one; 20, gear; 21, rack; 22, limiting rod; 23, connecting plate; 24, pushing plate; 25, motor two; 26, track;
[0023] 1001, electric telescopic rod; 1002, pressure block; 1003, support plate; 1004, jacking rod; 1005, limiting block; 1006, fixed block; 1007, rotating rod; 1008, roller; 1009, lifting plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figure 1 Figure 8 A press machine for refractory brick production, including placing table 1, the outer wall of placing table 1 is fixedly equipped with controller 2, the top of placing table 1 is fixedly equipped with placing rack 3 and placing block 13 respectively, the top of placing rack 3 is fixedly equipped with hydraulic machine 4, the hydraulic rod of hydraulic machine 4 is fixedly equipped with extrusion plate one 5, the outer wall of placing rack 3 is fixedly equipped with inductor 12, the bottom of placing table 1 is fixedly equipped with support block 6, the top of support block 6 is equipped with placing groove 9, the inner wall of placing groove 9 is equipped with lifting assembly 10, the top of placing groove 9 is fixedly equipped with mould 11, the top of placing block 13 is equipped with moving groove 14, the bottom of placing table 1 is equipped with limiting groove 15, the outer wall of placing table 1 is fixedly equipped with motor one 19, the outer wall of power output shaft of motor one 19 is rotatably connected with caterpillar band 26, the top of placing table 1 is fixedly equipped with fixed plate 7, the outer wall of fixed plate 7 is fixedly equipped with electric push rod 8, the push end of electric push rod 8 is fixedly equipped with push plate 24.
[0026] In the above structure, controller 2 sends a signal, so that the power output shaft of motor one 19 rotates after receiving the signal, caterpillar band 26 is driven to rotate by motor one 19, so as to realize the conveying of materials, the hydraulic rod of hydraulic machine 4 operates after receiving the signal, so that hydraulic machine 4 drives extrusion plate one 5 to extrude the materials on the inner wall of mould 11, so that the materials become blocky after being pressed, and controller 2 controls the equipment to operate.
[0027] In a preferred embodiment: the inner wall of placing block 13 is slidably connected with moving rod 16, the top of moving rod 16 is fixedly equipped with extrusion plate two 17, the outer wall of moving rod 16 is fixedly equipped with limiting plate 18, the bottom of placing table 1 is fixedly equipped with motor two 25, the power output shaft of motor two 25 is fixedly equipped with gear 20, the inner wall of limiting groove 15 is slidably connected with limiting rod 22, the bottom of limiting rod 22 is fixedly equipped with rack 21, and the outer wall of rack 21 is fixedly equipped with connecting plate 23.
[0028] In the above structure, during the conveying of the material, the inductor 12 continuously monitors the finished material, and once the material is found to be tilted, the inductor 12 immediately sends a signal to the motor 2, and after receiving the signal, the power output shaft of the motor 2 starts to rotate, and through the driving of the motor 2, the gear 20 starts to rotate, and since the gear 20 and the rack 21 adopt meshing transmission mode, the rotation of the gear 20 will synchronously drive the rack 21 and the limiting rod 22 to move on the inner wall of the limiting groove 15, in the process of moving of the rack 21, the connecting plate 23 is further driven to move, and then the movement of the connecting plate 23 causes the movement of the moving rod 16, and finally the movement of the moving rod 16 drives the extrusion plate 2 and the limiting plate 18 to push the material, so that the material returns to the straight state, thereby realizing the effective protection of the material.
[0029] In a preferred embodiment: the lifting assembly 10 comprises an electric telescopic rod 1001, the telescopic end of the electric telescopic rod 1001 is fixedly connected with a pressure block 1002, the outer wall of the pressure block 1002 is provided with a supporting plate 1003, the inner wall of the supporting plate 1003 is slidably connected with a jacking rod 1004, the outer wall of the jacking rod 1004 is fixedly connected with a limiting block 1005, the top of the jacking rod 1004 is fixedly connected with a lifting plate 1009, the bottom of the jacking rod 1004 is fixedly connected with a fixed block 1006, the inner wall of the fixed block 1006 is rotatably connected with a rotating rod 1007, and the outer wall of the rotating rod 1007 is fixedly connected with a roller 1008.
[0030] In the above structure, after the extrusion operation of the fireproof material is implemented, the controller 2 sends a signal to trigger the electric telescopic rod 1001 to receive the signal and start the telescopic rod function, then the electric telescopic rod 1001 drives the pressure block 1002 to displace, in the process, the pressure block 1002 applies pressure to the roller 1008, after the roller 1008 is stressed, the rotating rod 1007 element is driven to rotate on the inner wall of the fixed block 1006, at the same time, according to the shape design of the pressure block 1002, the roller 1008 will apply pressure to the jacking rod 1004 element during rotation, after the jacking rod 1004 element is stressed, it moves on the inner wall of the supporting plate 1003 and drives the lifting plate 1009 to lift during the movement, finally the lifting plate 1009 pushes the finished material out of the inner wall of the mold 11, at the same time, the electric telescopic rod 8 receives the signal sent by the controller 2, drives the pushing plate 24 to push the material to the outer wall of the track 26, to realize the conveying of the material.
[0031] In a preferred embodiment: the electric telescopic rod 1001 and the supporting plate 1003 are fixedly connected with the inner wall of the placing groove 9, the jacking rod 1004 is slidably connected with the inner wall of the mold 11, and the moving rod 16 is fixedly connected with the connecting plate 23.
[0032] In the structure, the placement groove 9 is used to limit the lifting assembly 10, so as to avoid the falling of the lifting assembly 10 during placement. The mold 11 is used to limit the jacking rod 1004. The connecting plate 23 drives the moving rod 16 to move on the inner wall of the moving groove 14.
[0033] In a preferred embodiment: the gear 20 is in meshing transmission with the rack 21. The hydraulic machine 4, the electric push rod 8, the inductor 12, the motor 1 9, the electric telescopic rod 1001 and the motor 2 5 are electrically connected with the controller 2. The inductor 12 is electrically connected with the motor 2 5.
[0034] In the structure, the gear 20 drives the rack 21 and the limiting rod 22 to move on the inner wall of the limiting groove 15 when the gear 20 rotates. The controller 2 sends a signal to make the equipment work after receiving the signal. The inductor 12 sends a signal to the motor 2 5 after detecting that the firebrick on the outer wall of the track 26 is inclined.
[0035] In a preferred embodiment: the number of the placement grooves 9 and the lifting assemblies 10 is two. The two placement grooves 9 and the lifting assemblies 10 are respectively located on the inner wall of the support block 6.
[0036] In the structure, the two placement grooves 9 and the lifting assemblies 10 are used to realize that the equipment can extrude multiple fireproof materials at a time, so as to improve the working efficiency of the equipment.
[0037] Working principle: in the process of conveying the processed material, the sensor 12 is used for real-time monitoring of the material, and once the material is detected to be inclined, the sensor 12 sends a signal to the motor 25, and after receiving the signal, the output shaft of the motor 25 starts to rotate, thereby driving the gear 20 to rotate, the gear 20 is engaged with the rack 21 to drive the rack 21 and the limiting rod 22 to move along the inner wall of the limiting groove 15, with the movement of the rack 21, it will push the connecting plate 23 to move synchronously, and the movement of the connecting plate 23 will drive the moving rod 16 to displace, finally, the displacement of the moving rod 16 promotes the extrusion plate 17 and the limiting plate 18 to exert a pushing force on the material, helping the material to restore to a straight line state, thereby protecting the material from damage, in the process of extruding the fireproof material, the controller 2 detects the extrusion action and sends a signal to the electric telescopic rod 1001, the electric telescopic rod 1001 is started in response to the signal, drives the pressure block 1002 to move, the pressure block 1002 exerts pressure on the roller 1008 in the moving process, causing the roller 1008 to rotate in the inner wall of the fixed block 1006, at the same time, the special shape of the pressure block 1002 causes the roller 1008 to exert pressure on the jacking rod 1004 when rotating, forcing the jacking rod 1004 to move in the inner wall of the supporting plate 1003, the movement of the jacking rod 1004 drives the lifting plate 1009 to lift, pushing the processed material out of the inner wall of the mold 11, then the electric push rod 8 receives the signal sent by the controller 2, drives the push plate 24 to push the material to the outer wall of the track 26 for conveying.
[0038] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A press for producing refractory bricks, comprising a placement table (1), characterized in that: A controller (2) is fixedly mounted on the outer wall of the placement platform (1). A placement rack (3) and a placement block (13) are fixedly mounted on the top of the placement platform (1). A hydraulic press (4) is fixedly mounted on the top of the placement rack (3). An extrusion plate (5) is fixedly mounted on the hydraulic rod of the hydraulic press (4). A sensor (12) is fixedly mounted on the outer wall of the placement rack (3). A support block (6) is fixedly mounted on the bottom of the placement platform (1). A placement groove (9) is opened on the top of the support block (6). A lifting component (10) is provided on the inner wall of the placement groove (9). A mold (11) is fixedly mounted on the top of the placement slot (9), a moving slot (14) is opened on the top of the placement block (13), a limiting slot (15) is opened on the bottom of the placement platform (1), a motor (19) is fixedly mounted on the outer wall of the placement platform (1), a track (26) is rotatably connected to the outer wall of the power output shaft of the motor (19), a fixing plate (7) is fixedly mounted on the top of the placement platform (1), an electric push rod (8) is fixedly mounted on the outer wall of the fixing plate (7), and a push plate (24) is fixedly mounted on the push end of the electric push rod (8).
2. A press for producing refractory bricks according to claim 1, characterized in that: The inner wall of the placement block (13) is slidably connected to a moving rod (16), the top of the moving rod (16) is fixedly fitted with a second extrusion plate (17), the outer wall of the moving rod (16) is fixedly fitted with a limiting plate (18), the bottom of the placement platform (1) is fixedly fitted with a second motor (25), the power output shaft of the second motor (25) is fixedly fitted with a gear (20), the inner wall of the limiting groove (15) is slidably connected to a limiting rod (22), the bottom of the limiting rod (22) is fixedly fitted with a rack (21), and the outer wall of the rack (21) is fixedly fitted with a connecting plate (23).
3. A press for producing refractory bricks according to claim 2, characterized in that: The lifting assembly (10) includes an electric telescopic rod (1001), a pressure block (1002) is fixedly mounted on the telescopic end of the electric telescopic rod (1001), a support plate (1003) is provided on the outer wall of the pressure block (1002), a lifting rod (1004) is slidably connected to the inner wall of the support plate (1003), a limit block (1005) is fixedly mounted on the outer wall of the lifting rod (1004), a lifting plate (1009) is fixedly mounted on the top of the lifting rod (1004), a fixing block (1006) is fixedly mounted on the bottom of the lifting rod (1004), a rotating rod (1007) is rotatably connected to the inner wall of the fixing block (1006), and a roller (1008) is fixedly mounted on the outer wall of the rotating rod (1007).
4. A press for producing refractory bricks according to claim 3, characterized in that: The electric telescopic rod (1001) and the support plate (1003) are both fixedly assembled with the inner wall of the placement groove (9), the lifting rod (1004) is slidably connected with the inner wall of the mold (11), and the moving rod (16) is fixedly assembled with the connecting plate (23).
5. A press for producing refractory bricks according to claim 3, characterized in that: The gear (20) meshes with the rack (21) for transmission. The hydraulic press (4), electric push rod (8), sensor (12), motor one (19), electric telescopic rod (1001) and motor two (25) are all electrically connected to the controller (2). The sensor (12) is electrically connected to motor two (25).
6. A press for producing refractory bricks according to claim 2, characterized in that: There are two placement slots (9) and lifting components (10), and the two placement slots (9) and lifting components (10) are located on the inner wall of the support block (6).