Household appliance shell forming machine with visual correction mechanism

Abstract

The utility model relates to a forming machine, in particular to a household appliance shell forming machine with a visual deviation rectifying mechanism. Comprising a supporting frame, a base, a hydraulic cylinder, a mold, a telescopic frame, electric telescopic rods, a camera, a controller and a sliding frame, the base is arranged on the rear side of the top end of the supporting frame, the hydraulic cylinder is arranged on the front side of the bottom end of the base, a push rod of the hydraulic cylinder is connected with the mold, and the telescopic frame is arranged on the front side of the bottom end of the base; a controller is arranged on the right side of the top end of the supporting frame, and a sliding frame is arranged in the middle of the top end of the supporting frame. According to the utility model, the camera is introduced to monitor the position of a material in real time, the camera feeds back information to the controller, and the controller controls the servo motor and the electric slide rail to move, so that the material is moved to an accurate position, each formed material can reach required dimensional accuracy and shape consistency, and the product quality is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a forming machine especially a household electrical appliances shell forming machine with visual rectification mechanism. BACKGROUND

[0002] The household electrical appliances shell forming machine is a device specially used for manufacturing the shell of household electrical appliances (such as refrigerator, washing machine, air conditioner, etc.). This kind of machine processes the plate or plastic material according to the preset shape and size to form the external structure of household electrical appliances. In the household electrical appliances manufacturing industry, the shell is an important component of the product appearance and structure, and the forming quality thereof is directly related to the overall performance and market competitiveness of the product.

[0003] The existing household electrical appliances shell forming machine relies on manual operation or semi-automatic punching, injection molding and other devices, and the position of the material to be processed needs to be adjusted and corrected by manual operation. The uncertainty of manual operation leads to large fluctuation of product quality, and it is difficult to ensure the consistency and high precision of each shell, and size deviation and irregular shape problems are prone to occur. UTILITY MODEL CONTENT

[0004] In order to overcome the defects that the existing household electrical appliances shell forming machine adjusts and corrects the position of the material to be processed by manual operation, it is difficult to ensure the consistency and high precision of each shell, and size deviation and irregular shape problems are prone to occur, the purpose of the utility model is to provide a household electrical appliances shell forming machine with visual rectification mechanism.

[0005] The utility model technical scheme is: a household electrical appliances shell forming machine with visual rectification mechanism, including support frame, base, hydraulic cylinder, die, telescopic frame, electric telescopic rod, camera, controller, sliding frame, sliding plate, electric sliding rail, servo motor, gear and rack, the top rear side of support frame is equipped with base, the bottom front side of base is equipped with hydraulic cylinder, the push rod of hydraulic cylinder is connected with die, the bottom front side of base is equipped with telescopic frame, the left and right symmetry of telescopic frame is provided with electric telescopic rod, the bottom of telescopic frame is spaced and is equipped with a plurality of cameras, the top right side of support frame is equipped with controller, the top middle of support frame is equipped with sliding frame, the bottom right side of sliding frame is equipped with rack, the top middle left side of support frame is servo motor, the output shaft of servo motor is connected with gear, gear and rack are mutually engaged, sliding groove is equipped in sliding frame, electric sliding rail is equipped on the inner front and rear wall of sliding groove, the moving piece of two electric sliding rails is connected with sliding plate, camera, electric telescopic rod, servo motor, electric sliding rail are electrically connected with controller.

[0006] As preferred, the top middle of support frame is equipped with sliding groove, and the size of sliding groove is slightly larger than that of sliding frame.

[0007] As preferred, a notch is opened in the sliding groove, and the size of the notch is slightly larger than that of the rack.

[0008] As preferred, the spongy block is further included, the lubricating oil pool is opened in the notch, and the spongy block is arranged in the lubricating oil pool.

[0009] As preferred, the LED lamp is further included, and the plurality of LED lamps are arranged on the front side of the bottom end of the base.

[0010] As preferred, the lamp wire of the LED lamp is flexible wire.

[0011] As preferred, the door plate is further included, and the door plate is slidably connected to the front end of the support frame.

[0012] As preferred, the handle is further included, and the handle is arranged on the side of the front end of the two door plates.

[0013] As preferred, the air cylinder and the push block are further included, and the air cylinder is arranged on the top end of the sliding plate in four directions, and the push block is connected to the hydraulic rod of the air cylinder.

[0014] As preferred, the rubber plate is further included, and the rubber plate is arranged on the corresponding end of the push block.

[0015] 1. The position of the material is monitored in real time by introducing the camera, the camera feeds back information to the controller, the controller controls the servo motor and the electric sliding rail to move, so that the material is moved to the accurate position, and the product quality is greatly improved.

[0016] 2. The spongy block can provide lubrication for the rack after absorbing the lubricating oil, reduce friction, prolong the service life of the equipment, the LED lamp is arranged on the front side of the bottom end of the base, sufficient light source is provided, and the LED lamp with flexible wire design can adjust the irradiation angle according to the requirement, so as to adapt to different shooting requirements. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0018] Figure 2 It is a three-dimensional structure schematic view of another view of the utility model.

[0019] Figure 3 It is a three-dimensional structure schematic view of the telescopic support and the support frame and other components of the utility model.

[0020] Figure 4 It is a three-dimensional structure schematic view of the servo motor and the gear and other components of the utility model.

[0021] Meaning of reference signs in the figure: 1, support frame, 101, sliding groove, 102, sponge block, 103, notch, 104, lubricating oil pool, 2, base, 3, hydraulic cylinder, 4, mold, 5, telescopic frame, 501, electric telescopic rod, 6, camera, 601, LED lamp, 8, controller, 9, sliding frame, 901, sliding groove, 10, sliding plate, 11, electric sliding rail, 12, servo motor, 13, gear, 14, rack, 15, door plate, 16, handle, 17, air cylinder, 1701, push block, 18, rubber plate. DETAILED DESCRIPTION

[0022] The utility model will be described further below in combination with specific embodiments, the illustrative embodiments of the utility model and the explanation used to explain the utility model, but not as the limitation of the utility model.

[0023] A household appliance shell forming machine with visual deviation correction mechanism, such as Figures 1-4As shown, including support frame 1, sponge block 102, base 2, hydraulic cylinder 3, mold 4, telescopic frame 5, electric telescopic rod 501, camera 6, controller 8, sliding frame 9, sliding plate 10, electric sliding rail 11, servo motor 12, gear 13 and rack 14, the top rear side of the support frame 1 is provided with the base 2, the bottom front side of the base 2 is provided with the hydraulic cylinder 3, the push rod of the hydraulic cylinder 3 is connected with the mold 4, the mold 4 can be extruded to obtain the required shape, the bottom front side of the base 2 is provided with the telescopic frame 5, the electric telescopic rod 501 is symmetrically arranged on the telescopic frame 5, the electric telescopic rod 501 is connected to the base 2, the bottom of the telescopic frame 5 is provided with a plurality of cameras 6, the top right side of the support frame 1 is provided with the controller 8, the top middle of the support frame 1 is provided with the sliding frame 9, the top middle of the support frame 1 is provided with the sliding groove 101, the size of the sliding groove 101 is slightly larger than the sliding frame 9, the bottom right side of the sliding frame 9 is provided with the rack 14, the sliding groove 101 is provided with the notch 103, the size of the notch 103 is slightly larger than the rack 14, the notch 103 is provided with the lubricating oil pool 104, the lubricating oil pool 104 is provided with the sponge block 102, if the rack 14 and the gear 13 need to be lubricated, a certain amount of lubricating oil can be added to the lubricating oil pool 104, the lubricating oil is adsorbed on the sponge block 102, when the sliding frame 9 moves forward, the rack 14 at the bottom of the sliding frame 9 contacts the sponge block 102, the lubricating oil on the sponge block 102 can lubricate the rack 14, lubricating the rack 14 and the gear 13 can reduce friction and prolong the service life of the rack 14 and the gear 13, the servo motor 12 is arranged on the left side of the top middle of the support frame 1, the output shaft of the servo motor 12 is connected with the gear 13, the gear 13 is engaged with the rack 14, the sliding frame 9 is provided with the sliding groove 901, the inner front and rear walls of the sliding groove 901 are provided with the electric sliding rail 11, the moving parts of the two electric sliding rails 11 are connected with the sliding plate 10, the camera 6, the electric telescopic rod 501, the servo motor 12 and the electric sliding rail 11 are electrically connected with the controller 8, the height of the camera 6 is adjusted through the controller 8, so that the camera 6 can obtain better images, the electric telescopic rod 501 is started, the electric telescopic rod 501 makes the telescopic frame 5 lengthen or shorten, so that the distance between the camera 6 and the sliding frame 9 can be changed.

[0024] As Figures 1-3As shown, it also includes LED lights 601, door plates 15, handles 16, air cylinders 17, push blocks 1701 and rubber plates 18, the front bottom end of the base 2 is provided with a plurality of LED lights 601, the lamp line of the LED light 601 adopts a flexible line, in order to improve the image quality captured by the camera 6, the front bottom end of the base 2 is provided with LED lights 601 to provide sufficient light source, the LED light 601 designed with flexible line can adjust the irradiation angle according to the needs to adapt to the shooting requirements, the front end of the support frame 1 is slidably connected with door plates 15 on the left and right sides, the front end of the two door plates 15 is provided with a handle 16 on the side close to each other, the door plates 15 on the left and right sides of the front end of the support frame 1 can be opened and closed through the handle 16, when the device needs to be checked and maintained, the door plates 15 can be opened through the handle 16 to enter the inside of the support frame 1 for maintenance, the top end of the sliding plate 10 is provided with air cylinders 17 in four directions of front, back, left and right, the hydraulic rod of the air cylinder 17 is connected with a push block 1701, the push block 1701 is provided with a rubber plate 18 at the corresponding end, the material to be processed can be fixed on the sliding plate 10 through the air cylinder 17, the push block 1701 is provided with a rubber plate 18, which not only increases the friction force to ensure stable clamping, but also protects the material surface from damage to a certain extent.

[0025] The material to be processed is placed on the sliding plate 10, the air cylinder 17 is started, the hydraulic rod pushes the push blocks 1701 to approach each other and contact the material, the air cylinder 17 fixes the material on the sliding plate 10, the controller 8 starts the servo motor 12 and the camera 6, the servo motor 12 drives the gear 13 to rotate, the rack 14 engaged with the gear 13 moves accordingly, thereby driving the sliding frame 9 to slide backward along the sliding groove 101 in the middle of the top end of the support frame 1, the material moves together with the sliding frame 9, the camera 6 captures the information of the front and back positions of the material in real time and transmits the information to the controller 8, the controller 8 analyzes the images and compares with the preset position, when the front and back positions of the material are accurate, the servo motor 12 stops working, the electric sliding rail 11 is started through the controller 8, the electric sliding rail 11 drives the sliding plate 10 to move left and right in the sliding groove 901, at this time the camera 6 can capture the information of the left and right positions of the material in real time and transmit the information to the controller 8, the controller 8 analyzes the images and compares with the preset position, when the material moves to the accurate position, the electric sliding rail 11 stops working, the hydraulic cylinder 3 is started, the hydraulic cylinder 3 drives the mold 4 to move downward, the mold 4 extrudes and forms the material, after the forming of the material is completed, the hydraulic cylinder 3 drives the mold 4 to move upward and reset, the servo motor 12 is started, the sliding frame 9 moves forward away from the bottom of the base 2, the air cylinder 17 is turned off, the hydraulic rod drives the push block 1701 to separate from the material, at this time people can take out the formed material.

[0026] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, are all included in the patent protection scope of the present application.

Claims

1. A household appliance shell forming machine with visual correction mechanism, comprising a support frame (1) and a base (2), the top rear side of the support frame (1) is provided with the base (2), characterized in that, It also includes hydraulic cylinder (3), mold (4), telescopic frame (5), electric telescopic rod (501), camera (6), controller (8), sliding frame (9), sliding plate (10), electric slide rail (11), servo motor (12), gear (13) and rack (14), the bottom end of the base (2) front side is equipped with hydraulic cylinder (3), the push rod of hydraulic cylinder (3) is connected with mold (4), the bottom end of the base (2) front side is equipped with telescopic frame (5), the telescopic frame (5) is symmetrically arranged electric telescopic rod (501) on the left and right, the bottom end of telescopic frame (5) is equipped with a plurality of camera (6), the top end of support frame (1) right side is equipped with controller (8), the top end of support frame (1) middle is equipped with sliding frame (9), the bottom end of sliding frame (9) right side is equipped with rack (14), the top end of support frame (1) middle left side servo motor (12), the output shaft of servo motor (12) is connected with gear (13), gear (13) and rack (14) are engaged, sliding groove (901) is equipped in sliding frame (9), the inner front and back wall of sliding groove (901) is equipped with electric slide rail (11), the moving part of two electric slide rails (11) is connected with sliding plate (10), camera (6), electric telescopic rod (501), servo motor (12), electric slide rail (11) are electrically connected with controller (8).

2. The appliance shell forming machine with visual correction mechanism according to claim 1, characterized in that, The top end of support frame (1) middle is equipped with sliding groove (101), the size of sliding groove (101) is slightly larger than sliding frame (9).

3. The appliance shell forming machine with visual correction mechanism according to claim 2, characterized in that, The notch (103) is opened in the sliding groove (101), and the size of the notch (103) is slightly larger than the rack (14).

4. The appliance shell forming machine with visual correction mechanism according to claim 3, wherein the correction mechanism is arranged on the first mold. It also includes sponge block (102), the notch (103) is opened in the lubricating oil pool (104), the sponge block (102) is equipped in the lubricating oil pool (104).

5. The appliance casing molding machine with a visual correction mechanism as described in claim 4, characterized in that, It also includes LED lamp (601), the bottom end of base (2) front side is equipped with a plurality of LED lamp (601).

6. The appliance shell forming machine with visual correction mechanism according to claim 5, wherein the correction mechanism is arranged to move the first and second mold halves toward each other to form the shell. The lamp line of LED lamp (601) adopts flexible line.

7. The appliance shell forming machine with visual correction mechanism according to claim 6, wherein the correction mechanism is arranged to move the first and second mold halves toward each other to form the shell. It also includes door plate (15), the front end of support frame (1) left and right sides is slidably connected with door plate (15).

8. The appliance shell forming machine with visual correction mechanism according to claim 7, wherein the correction mechanism is arranged on the first mold. It also includes handle (16), the front end of both door plates (15) is equipped with handle (16) on the side close to each other.

9. The appliance shell forming machine with visual correction mechanism according to claim 8, wherein the correction mechanism is arranged to move the first and second mold halves toward each other to form the shell. It also includes air cylinder (17) and push block (1701), the top end of sliding plate (10) front and back left and right four directions is equipped with air cylinder (17), the hydraulic rod of air cylinder (17) is connected with push block (1701).

10. The appliance shell forming machine with visual correction mechanism according to claim 9, wherein the correction mechanism is arranged to move the first and second mold halves toward each other to form the shell. It also includes rubber plate (18), the corresponding end of push block (1701) is equipped with rubber plate (18).

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