Special-shaped controller lifting appliance

By designing a lifting device suitable for irregularly shaped controllers, and coordinating the grippers and locking mechanism, the efficiency and safety issues of lifting irregularly shaped controllers were solved, achieving applicability and stability in various production environments.

CN223752242UActive Publication Date: 2026-01-02UNITED AUTO BATTERY SYST CO LTD
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Patent Information

Application Number
CN202422877183.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2026-01-02
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing lifting devices lack suspension points, making them unsuitable for lifting irregularly shaped controllers. They are also inconvenient to operate and have limited applicability.

Method used

A lifting device for an irregularly shaped controller is designed, including grippers, a base plate, a locking mechanism, a slide rail, and a handle. The grippers adjust their position via the slide rail, and the locking mechanism provides reliable locking through the cooperation of a pin, a positioning end, and a connecting end. The grippers clamp the controller from multiple directions to ensure that it does not loosen or fall off during the lifting process.

Benefits of technology

It improves hoisting efficiency and safety, achieves applicability to various production environments, ensures the stability and safety of the hoisting process, simplifies the operation process, and reduces manual adjustment steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of lifting, and particularly relates to a special-shaped controller lifting appliance. Comprising a clamping jaw, a base plate, a locking mechanism, a sliding rail and a handle. The clamping jaws comprise the first clamping jaws arranged on the left side and the right side of the base plate and the first clamping jaws arranged at the front end and the rear end of the base plate, the first clamping jaws and the second clamping jaws are installed at the bottom of the base plate through connecting plates, the sliding rails are arranged on the two sides of the base plate, the first clamping jaws are connected to the sliding rails in a clamped mode, and the second clamping jaws are connected to the sliding rails in a clamped mode. The locking mechanism penetrates through the base plate and is connected with the connecting plate, and the handle is installed on the base plate. The first clamping jaw and the second clamping jaw are fixed in the sliding rail at the bottom of the base plate, the first clamping jaw and the second clamping jaw are moved to be attached to the top plate of the controller, the first clamping jaw and the second clamping jaw are positioned through the locking mechanism, and therefore the special-shaped controller is clamped, and the problem that the special-shaped controller is not provided with a hanging point and cannot be hung and hoisted is solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of hoisting, specifically relates to a special-shaped controller lifting appliance. BACKGROUND

[0002] With the rapid development of science and technology, especially in the field of new energy vehicles, the demand for electric vehicle controllers has increased dramatically. These controllers often have complex special-shaped structures, are heavy, and lack dedicated suspension points, which poses a great challenge to handling during production and assembly. The traditional handling method mainly relies on manual handling or simple lifting tools, which is not only inefficient but also has a high safety risk, easily causing controller damage or personal injury. In order to solve the above problems, some special controller lifting devices have appeared on the market. However, the existing lifting devices are mostly inconvenient to operate and have limited application scope, making it difficult to adapt to special-shaped controllers of different models and sizes.

[0003] Chinese patent CN107838936B discloses a mechanical hand gripper mechanism for blow molding disc, including a base plate, the center point of the base plate is provided with a mechanical hand flange connector, the middle part of the lower surface of the base plate is provided with two suction nozzle fixing plates with product suction nozzles; the upper surface of the base plate is provided with three linear slide rails at the left and right ends respectively, each linear slide rail is provided with a gripper mounting plate through a slide rail connecting block, the lower part of the gripper mounting plate is provided with an opening, the bottom is provided with an anti-adhesion gripper, the outer side end face is provided with a separation gripper up-down air cylinder, the extension rod of the separation gripper up-down air cylinder is connected with a separation gripper located in the opening; the slide rail connecting blocks located at the same end are commonly provided with a gripper connecting arm controlled by a gripper translation air cylinder. The above device is not suitable for the hoisting of special-shaped controllers because the special-shaped controllers have no suspension points. Therefore, it is urgent for technical personnel in the field to solve the above technical problems. SUMMARY

[0004] The technical problem to be solved by the utility model is that in the above-mentioned prior art, the special-shaped controller has no suspension point, and the existing clamp is not suitable for the hoisting of special-shaped controllers.

[0005] To solve the above technical problems, the utility model adopts the technical scheme of:

[0006] The special-shaped controller lifting appliance comprises a clamping jaw, a base plate, a locking mechanism, a sliding rail and a handle; the clamping jaw comprises a clamping jaw one arranged on the left and right sides of the base plate and a clamping jaw two arranged on the front and rear ends of the base plate, the clamping jaw one and the clamping jaw two are installed on the bottom of the base plate through a connecting plate, the sliding rail is arranged on the two sides of the base plate, the clamping jaw one is clamped on the sliding rail, the locking mechanism is connected together with the connecting plate through the base plate, the handle is installed on the base plate, the clamping jaw one is in close contact with the left and right sides of the special-shaped controller, and the clamping jaw two is clamped on the front and rear ends of the special-shaped controller.

[0007] By adopting the above technical scheme, the clamping jaw one and the clamping jaw two can be quickly adjusted in position through the sliding rail, ensuring close contact with each side of the special-shaped controller, greatly shortening the adjustment time and improving the lifting efficiency, the locking mechanism can quickly fix the clamping jaw in the appropriate position, reducing the steps of manual operation and further improving the work efficiency, the design of the clamping jaw one and the clamping jaw two can clamp the special-shaped controller from multiple directions, ensuring that the controller will not loosen or fall off during lifting, improving the safety of the operation, the locking mechanism provides a reliable locking mechanism through the cooperation of the pin shaft and the connecting plate, ensuring that the clamping jaw will not accidentally loosen during lifting, further enhancing the safety, the clamping jaw one and the clamping jaw two can move freely along the sliding rail, adapting to special-shaped controllers of different sizes and shapes, having wide applicability, the position of the clamping jaw can be adjusted through simple manual operation, being convenient and fast, and being suitable for various production environments.

[0008] Further, the locking mechanism comprises a locking pin shaft, a positioning end and a connecting end; two avoiding holes are formed in the base plate, the positioning end is clamped in the avoiding hole, the connecting end is connected together with the connecting plate through a bolt, and the pin shaft is arranged on the top of the positioning end.

[0009] By adopting the above technical scheme, the locking mechanism forms a double locking mechanism through the cooperation of the pin shaft, the positioning end and the connecting end. When the pin shaft rotates, the positioning end is clamped with the avoiding hole on the base plate, ensuring that the position of the clamping jaw on the sliding rail is fixed, preventing loosening or slipping during lifting, the whole locking mechanism is designed compactly, occupying small space, and will not affect the overall structure of the lifting appliance and the operation convenience, quick locking and unlocking can be realized through rotating the pin shaft, the operation is simple and fast, the adjustment time is saved, and the work efficiency is improved, the operator only needs to rotate the pin shaft to complete the locking or unlocking action, without complex tools or steps, being easy to master and use, after the pin shaft rotates, the positioning end is clamped with the base plate, forming firm locking, ensuring that the clamping jaw will not accidentally loosen during lifting, improving the safety of the operation, in addition to the locking of the pin shaft and the positioning end, the connecting end is fixed with the connecting plate through a bolt, further enhancing the reliability of the locking.

[0010] Further, the second clamping jaw is L-shaped, and four second clamping jaws are arranged on the connecting plate and fixed on the connecting plate by bolts.

[0011] By adopting the above technical scheme, the first clamping jaw and the second clamping jaw can be quickly adjusted in position by bolts, and different sizes and shapes of controllers can be adapted, thereby improving the hoisting efficiency. The locking mechanism can quickly fix the clamping jaw in the appropriate position, reducing the steps of manual operation, and further improving the work efficiency. The design of the first clamping jaw and the second clamping jaw can clamp the controller from multiple directions to ensure that the controller does not loosen or fall off during hoisting, thereby improving the safety of the operation. The use of rubber pads not only increases the friction but also protects the surface of the controller, avoiding scratches and damage. The first clamping jaw and the second clamping jaw can move freely along the slide rail to adapt to different sizes and shapes of special-shaped controllers, and have wide applicability. The position of the clamping jaw can be adjusted by simple manual operation, which is convenient and fast, and is suitable for various production environments. The design of the base plate and the connecting plate ensures the structural strength of the whole lifting appliance, which can withstand a large weight and impact force.

[0012] Further, the connecting plate is provided with a sliding block, and the sliding block is slidably arranged in the slide rail.

[0013] By adopting the above technical scheme, the sliding block can freely slide in the slide rail, so that the first clamping jaw and the second clamping jaw can be accurately adjusted in position to ensure close fit with each side of the controller. This is particularly important for special-shaped controllers of different sizes and shapes. By sliding the sliding block, the position of the clamping jaw can be quickly adjusted to adapt to controllers of different models and sizes, thereby improving the flexibility and application range of the lifting appliance. The operator can manually slide the sliding block to quickly adjust the clamping jaw to the appropriate position, thereby reducing the adjustment time and improving the work efficiency. The sliding operation of the sliding block is simple and intuitive, and the operator can easily master it, thereby reducing the training time and cost. The sliding block slides smoothly in the slide rail, reducing friction and wear, and ensuring the stability and reliability of the clamping jaw during movement. The sliding block and the slide rail are tightly matched, which can effectively prevent the clamping jaw from loosening due to vibration or impact during hoisting, thereby improving the safety of the operation. The design of the sliding block and the slide rail is compact, and occupies a small space, which does not affect the overall structure of the lifting appliance and the operation convenience.

[0014] Further, two handles are arranged, and the handles are arranged on the top of the base plate by bolts.

[0015] By adopting the technical scheme, the two handles are respectively installed on the two sides of the base plate, an operator can conveniently hold with both hands, the comfort and stability of operation are increased, the design of the two handles enables the operator to evenly distribute the force when lifting or moving the lifting appliance, imbalance and instability caused by single-handed operation are avoided, the handle is usually made of anti-skid material, the friction between the hand and the handle is increased, hand slipping during operation is prevented, and the safety of operation is improved, the handle is fixed on the top of the base plate through bolts, the connection is firm, and the handle will not loosen or fall off during hoisting, the safety of operation is ensured, the handle is installed through bolts, the position can be conveniently adjusted or replaced, different operation requirements and use environments are adapted, if the handle needs to be replaced or repaired, the handle can be quickly disassembled and installed, and maintenance is simple.

[0016] Further, the spacing between the clamping jaws on the left and right sides of the base plate is adapted to the width of the special-shaped controller.

[0017] By adopting the technical scheme, the spacing between the clamping jaws is adapted to the width of the controller, it is ensured that the clamping jaws can closely fit the side surface of the controller, optimal clamping effect is provided, the adapted spacing can minimize the shaking and displacement of the controller during hoisting, the stability of hoisting is improved, the close fitting of the clamping jaws and the controller can effectively prevent the controller from falling off due to loosening or slipping during hoisting, and the safety of operation is ensured, the adapted spacing enables the clamping jaws to be evenly distributed on the two sides of the controller, uniform distribution of clamping force is ensured, local excessive force is avoided to cause damage of the controller, the spacing of the clamping jaws is adapted to the width of the controller, an operator can quickly adjust the clamping jaws to a suitable position, the adjustment time is reduced, and the work efficiency is improved, the adapted spacing can ensure that hoisting is successful at one time each time, the number of rework caused by improper spacing of the clamping jaws is reduced, and the production efficiency is improved.

[0018] The utility model has the advantages of the following beneficial effects:

[0019] The clamping jaw one and the clamping jaw two can be quickly adjusted in position through the sliding rail, close fitting with the side surfaces of the special-shaped controller is ensured, the adjustment time is greatly shortened, the hoisting efficiency is improved, the locking mechanism can quickly fix the clamping jaws in a suitable position through the cooperation of the pin shaft, the positioning end and the connecting end, the steps of manual operation are reduced, and the work efficiency is further improved, the design of the clamping jaw one and the clamping jaw two enables the special-shaped controller to be clamped from multiple directions, the controller will not loosen or fall off during hoisting, and the safety of operation is improved, the locking mechanism provides a reliable locking mechanism through the cooperation of the pin shaft and the connecting plate, the clamping jaws will not be accidentally loosened during hoisting, and the safety is further enhanced.

[0020] 2. The utility model discloses a first jaw and second jaw can move freely along the slide rail, and is suitable for different sizes and shapes of special-shaped controller, and has wide applicability. The position of the jaw can be adjusted through simple manual operation, which is convenient and fast, and is suitable for various production environments. The slider can freely slide in the slide rail, so that the first jaw and the second jaw can be accurately adjusted in position, ensuring that each side of the controller is closely fitted, adapting to different models and sizes of the controller, improving the flexibility and application range of the lifting appliance, and the first jaw and the second jaw are installed on the connecting plate through bolts, so that the position can be conveniently adjusted or replaced, adapting to different operation requirements and use environments. If the jaw needs to be replaced or repaired, it can be quickly disassembled and installed, and the maintenance is simple.

[0021] 3. The utility model discloses the compact structure design of whole lifting appliance, and the small space is occupied, and the overall structure and the operation convenience of lifting appliance can not be affected, and the design of base plate and connecting plate ensures the structural strength of whole lifting appliance, can bear greater weight and impact force, and two handles are installed on the two sides of base plate respectively, and the operator can conveniently hold with both hands, increases the comfort and stability of operation, and can realize quick locking and unlocking through rotating pin shaft, and the operation is simple and fast, saves the adjustment time, and improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the overall structure schematic diagram of the utility model;

[0023] Figure 2 It is Figure 1 the enlarged schematic diagram of A part in

[0024] Figure 3 It is the assembly schematic diagram of the utility model and special-shaped controller;

[0025] Figure 4 It is the bottom structure schematic diagram of the utility model.

[0026] Among them, 1-base plate;11-connecting plate;12-slider;13-avoiding hole;2-jaw;21-first jaw;22-second jaw;3-locking mechanism;31-locking pin;32-positioning end;33-connecting end;4-slide rail;5-handle;6-special-shaped controller. DETAILED DESCRIPTION

[0027] The utility model will be further explained in detail in combination with the drawings and specific preferred embodiment.

[0028] In the description of the utility model, it needs to be understood that the directions or position relations of the terms "left side", "right side", "upper part", "lower part" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, and "first", "second" and the like do not represent the importance of the parts, so it cannot be understood as a limitation on the utility model. The specific size adopted in the embodiment is only for example to illustrate the technical scheme, and does not limit the protection scope of the utility model.

[0029] As Figure 1 , Figure 2 , Figure 3 And Figure 4It can be known that a special-shaped controller lifting appliance, a base plate 1, as the basic structure of the whole lifting appliance, carries and connects all other components, a sliding rail 4 is arranged on both sides of the base plate 1 for sliding of the jaw 1 21, a locking mechanism 3 penetrates through the base plate 1 and is connected with the connecting plate 11, the handle 5 is installed on the top of the base plate 1 through bolts, the connecting plate 11 is fixed on the bottom of the base plate 1 through bolts, for mounting the jaw 1 21 and the jaw 2 22, the number of the jaw 1 21 is four, which is arranged on the left and right sides of the base plate 1, the sliding rail 4 is clamped on the sliding rail 4, and can slide along the sliding rail 4, the connecting plate 11 is fixed on the connecting plate 11 through bolts, and the inner wall of the rubber pad jaw 1 21 is provided with a rubber pad for protecting the surface of the controller and increasing the friction, which is in contact with the left and right sides of the special-shaped controller 6 to provide clamping force, the number of the jaw 2 22 is four, which is L-shaped and arranged at the front and rear ends of the base plate 1, the connecting plate 11 is fixed on the connecting plate 11 through bolts and clamped at the front and rear ends of the special-shaped controller 6 to provide additional clamping force and support, the sliding rail 4 is arranged on both sides of the base plate 1, the jaw 1 21 is clamped on the sliding rail 4, and can slide along the sliding rail 4 to provide a sliding path for the jaw 1 21, so that the jaw 1 21 can be quickly adjusted in position to adapt to controllers of different sizes, the locking mechanism 3 is composed of a locking pin 31, a positioning end 32 and a connecting end 33, the base plate 1 penetrates through the base plate 1, the connecting end 33 of the connecting plate 11 is connected with the connecting plate 11 through bolts, two avoiding holes 13 are arranged on the base plate 1, the positioning end 32 is clamped in the avoiding hole 13, the locking pin 31 is arranged on the top of the positioning end 32 for rotation locking, a reliable locking mechanism is provided through cooperation of the pin, the positioning end and the connecting end to ensure that the jaw will not be accidentally loosened during lifting, the number of the handle 5 is two, which is installed on the top of the base plate 1 through bolts to provide a part for the operator to grasp, so that the lifting appliance can be conveniently lifted and moved to increase the comfort and stability of operation, the connecting plate 11 is installed on the bottom of the base plate 1, the base plate 1 is fixed on the bottom of the base plate 1 through bolts, the jaw 1 21 is fixed on the connecting plate 11 through bolts, the jaw 2 22 is fixed on the connecting plate 11 through bolts, the sliding block 12 is arranged on the connecting plate 11, and the sliding block 12 is slidably installed in the sliding rail 4 as a mounting platform for the jaw 1 21 and the jaw 2 22 to ensure the stability and adjustability of the jaw.

[0030] Working principle: the operator slides the jaw one 21 and the jaw two 22 to move to the appropriate position along the slide rail 4, the slider 12 in the slide rail 4 is free to slide, ensure that the jaw one 21 and the jaw two 22 can be accurately adjusted position, adapt to different size and shape of the special-shaped controller 6, adjust the jaw one 21 to the left and right sides of the special-shaped controller 6 is attached to the position. The inner wall of the jaw one 21 is provided with rubber pad, provide protection and increase friction, ensure that the jaw one 21 and the controller surface closely, the jaw two 22 and the special-shaped controller 6 front and rear end is connected to the position, the jaw two 22 is L type, its bottom can be connected in the end cover of the special-shaped controller 6 below, provide additional clamping force and support, by rotating the locking pin 31, make the positioning end 32 is connected in the relief hole 13 on the base plate 1, ensure that the jaw one 21 and the jaw two 22 in the position of the slide rail 4 fixed, the connecting end 33 connecting end 33 through the bolt and the connecting plate 11 is connected, further enhance the reliability of locking, ensure that the clamp will not accidentally loose in the lifting process, the jaw one 21 and the jaw two 22 from multiple directions to the special-shaped controller 6 are clamped, ensure that the controller will not loose or fall off in the lifting process, improve the safety of operation.

[0031] The preferred embodiments of the present application are described in detail above, but the present application is not limited to the specific details in the above embodiments, and various equivalent transformations of the technical solutions of the present application can be made within the technical concept of the present application, and these equivalent transformations all belong to the protection scope of the present application.

Claims

1. A contoured controller hanger, characterized by: Including the clamp jaw, base plate (1), locking mechanism (3), slide rail (4) and handle (5), the clamp jaw includes the clamp jaw one (21) arranged on both sides of the base plate (1) and the clamp jaw two (22) arranged on the front and rear ends of the base plate (1), the clamp jaw one (21) and the clamp jaw two (22) are installed on the bottom of the base plate (1) by the connecting plate (11), the slide rail (4) is arranged on both sides of the base plate (1), the clamp jaw one (21) is clamped on the slide rail (4), the locking mechanism (3) is connected together with the connecting plate (11) through the base plate (1), the handle (5) is installed on the base plate (1), the clamp jaw one (21) is attached to both sides of the special-shaped controller (6), and the clamp jaw two (22) is clamped on the front and rear ends of the special-shaped controller (6).

2. The contoured controller hanger of claim 1, wherein: The locking mechanism (3) includes locking pin shaft (31), positioning end (32) and connecting end (33), two avoiding holes (13) are formed in the base plate (1), the positioning end (32) is clamped in the avoiding hole (13), the connecting end (33) is connected together with the connecting plate (11) by bolt, and the locking pin shaft (31) is arranged on the top of the positioning end (32).

3. The contoured controller hanger of claim 1, wherein: The clamp jaw two (22) is L-shaped, four clamp jaw two (22) are arranged, the clamp jaw two (22) is installed on the connecting plate (11) by bolt, four clamp jaw one (21) are arranged, the inner wall of the clamp jaw one (21) is provided with rubber pad, and the clamp jaw one (21) is installed on the connecting plate (11) by bolt.

4. The contoured controller hanger of claim 3, wherein: The connecting plate (11) is provided with a sliding block (12), and the sliding block (12) is slidably installed in the slide rail (4).

5. The contoured controller hanger of claim 1, wherein: The handle (5) is arranged on the top of the base plate (1) by bolt.

6. The contoured controller hanger of claim 1, wherein: The spacing between the clamp jaw on both sides of the base plate (1) is adapted to the width of the special-shaped controller (6).

Citation Information

Patent Citations

  • A robotic gripper mechanism for blow molding trays

    CN107838936B