Textile raw material carding device for textile production

By designing a textile raw material combing device that includes hammering, cleaning, feeding, and winding mechanisms, the problem of not hammering before combing is solved, realizing automatic pretreatment and combing of textile raw materials, and improving combing efficiency and fiber quality.

CN223752963UActive Publication Date: 2026-01-02HUNAN XIONGFU TEXTILE CO LTD
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Patent Information

Application Number
CN202520285259.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-02
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing textile raw material carding devices for textile production do not perform hammering pretreatment before carding, which makes subsequent carding operations inconvenient.

Method used

A textile raw material combing device is designed, which includes a hammering mechanism, a cleaning mechanism, a feeding mechanism, a combing mechanism, and a winding mechanism. The hammering motor drives the hammer plate to pre-treat the textile raw material, the cleaning mechanism removes residues, the feeding mechanism conveys the raw material, the combing mechanism combs the fibers, and the winding mechanism completes the winding.

Benefits of technology

It enables automated hammering, cleaning, and combing of textile raw materials, improving combing efficiency, ensuring straight and uniform fibers, and providing fiber slivers that meet quality standards for subsequent spinning processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile, and discloses a textile raw material carding device for textile production, which comprises a bottom plate, the top end of the bottom plate is fixedly connected with a hammering mechanism, the top end of the bottom plate is fixedly connected with a cleaning mechanism, the rear end of the bottom plate is fixedly connected with a feeding mechanism, and the top end of the bottom plate is fixedly connected with a carding mechanism. A winding mechanism is fixedly connected to the top end of the bottom plate, the hammering mechanism comprises a first support, a hammering motor is fixedly connected to the top end of the first support, a driving disc is fixedly connected to the driving end of the hammering motor, a transmission rod is rotationally connected to the front end of the driving disc, and a sliding rod is rotationally connected to the bottom end of the transmission rod. According to the textile raw material hammering device, the hammering motor drives the hammer plate to slide up and down in the first support to hammer textile raw materials at the top end of the first leakage plate, impurities in the textile raw materials fall into the first collection box, and therefore the effect of automatically hammering the textile raw materials is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to weaving technical field especially relates to a weaving production is with weaving raw material carding device. BACKGROUND

[0002] Weaving raw material carding is the key procedure in weaving production, mainly utilizes carding device, such as cylinder, doff etc. component, through the needle cloth etc. element on its surface, carries out carding operation to various weaving raw materials. In the carding process, raw material is opened, removes the impurity, makes fiber from the state of disorder into the state of more straight, parallel, mixes the fiber of different properties simultaneously, to reach the effect of homogenization, provides the fiber aggregate that meets the quality requirement for subsequent spinning process etc., ensures the quality and performance of weaving product.

[0003] Weaving raw material carding device is a kind of key equipment applied to weaving production process, and various weaving raw materials are opened, carded and impurity-removed etc. by the cooperative operation of each component, and the originally disorderly and entangled fiber raw material is carded into single fiber state, so that it is arranged straight and uniformly, and the impurities and short nap etc. are removed, to provide fiber sliver or web that meets quality standard for subsequent spinning process etc., to ensure the quality and performance of final weaving product.

[0004] The existing part of weaving production is with weaving raw material carding device in production process, not automatically hammering before carding to weaving raw material, cannot pretreat weaving raw material in advance, inconvenient for subsequent carding operation, and therefore a kind of weaving production is with weaving raw material carding device to solve the above problems. SUMMARY

[0005] In order to make up for the above shortcomings, the utility model provides a weaving production is with weaving raw material carding device, to improve the problem of not hammering weaving raw material before carding in prior art.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:

[0007] A kind of weaving production is with weaving raw material carding device, including bottom plate, the top end of the bottom plate is fixedly connected with hammering mechanism, the top end of the bottom plate is fixedly connected with cleaning mechanism, the rear end of the bottom plate is fixedly connected with feeding mechanism, the top end of the bottom plate is fixedly connected with carding mechanism, the top end of the bottom plate is fixedly connected with winding mechanism;

[0008] The hammering mechanism comprises a support one, the top end of the support one is fixedly connected with a hammering motor, the driving end of the hammering motor is fixedly connected with a driving disc, the front end of the driving disc is rotatably connected with a transmission rod, the bottom end of the transmission rod is rotatably connected with a sliding rod, the outside of the sliding rod is slidably connected with a fixed sleeve, the bottom end of the fixed sleeve is fixedly connected with a hammer plate, the top end of the hammer plate is fixedly connected with a limiting rod, the inside of the support one is fixedly connected with a sieve plate one, the inside of the support one is slidably connected with a collecting box one, and the top end of the support one is fixedly connected with a top cover.

[0009] As a further description of the above technical solution:

[0010] The cleaning mechanism comprises a support two, the top end of the support two is fixedly connected with a hydraulic machine, the driving end of the hydraulic machine is fixedly connected with a pressing plate, the inside of the pressing plate is slidably connected with a sliding plate one, the inside of the pressing plate is slidably connected with a sliding plate two, and the bottom end of the sliding plate one and the sliding plate two are fixedly connected with a plurality of cleaning hooks.

[0011] As a further description of the above technical solution:

[0012] The feeding mechanism comprises a feeding motor, the left end of the feeding motor is fixedly connected with a feeding support, and the inside of the feeding support is rotatably connected with two feeding rollers.

[0013] As a further description of the above technical solution:

[0014] The combing mechanism comprises a support three, the right end of the support three is fixedly connected with a combing motor, the driving end of the combing motor is fixedly connected with a licker-in roller one, the left end of the licker-in roller one is fixedly connected with a gear one, the inside of the support three is rotatably connected with a licker-in roller two, the left end of the licker-in roller two is fixedly connected with a gear two, the inside of the support three is fixedly connected with a sieve plate two, and the inside of the support three is slidably connected with a collecting box two.

[0015] As a further description of the above technical solution:

[0016] The winding mechanism comprises a winding motor, and the driving end of the winding motor is fixedly connected with a winding roller.

[0017] As a further description of the above technical solution:

[0018] The outside of the limiting rod is slidably connected in the inside of the support one, and the rear end of the fixed sleeve is fixedly connected in the inside of the support one.

[0019] As a further description of the above technical solution:

[0020] The bottom end of the collecting box one is slidably connected at the top end of the bottom plate, and the left and right ends of the hammer plate are slidably connected in the inside of the support one.

[0021] As a further description of the above technical solutions:

[0022] The lower pressing plate is slidably connected to the inside of the second support, and the top end of the sliding plate one is provided with a sliding block.

[0023] The utility model has the advantages of the following beneficial effects:

[0024] 1. In the utility model, the driving disc is driven by the hammering motor to rotate the transmission rod, the transmission rod drives the sliding rod to slide in the fixed sleeve, the hammer plate is driven by the sliding rod to slide up and down in the first support, the textile raw material on the top end of the hammering sieve plate is hammered, the impurities in the textile raw material fall into the inside of the collecting box one, and the effect of automatically hammering the textile raw material is realized.

[0025] 2. In the utility model, the combing motor drives the rotating of the spike roller one, the spike roller one drives the rotating of the spike roller two through the gear one and the gear two, the sliding plate one and the sliding plate two are driven to move downward by the lower pressing plate of the hydraulic machine, the residual material on the outside of the spike roller one and the spike roller two is cleaned by the cleaning hook, and the effect of automatically cleaning the spike roller is realized. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 A three-dimensional schematic view of a textile raw material combing device for textile production is provided for the utility model;

[0027] Figure 2 A structure schematic view of a base plate of a textile raw material combing device for textile production is provided for the utility model;

[0028] Figure 3 A structure schematic view of a second support of a textile raw material combing device for textile production is provided for the utility model;

[0029] Figure 4 A structure schematic view of a spike roller one of a textile raw material combing device for textile production is provided for the utility model;

[0030] Figure 5 A structure schematic view of a sieve plate two of a textile raw material combing device for textile production is provided for the utility model.

[0031] LEGEND:

[0032] 1, bottom plate; 2, hammer mechanism; 201, support one; 202, hammer motor; 203, drive disc; 204, transmission rod; 205, sliding rod; 206, fixed sleeve; 207, hammer plate; 208, limiting rod; 209, leakage plate one; 210, collection box one; 211, top cover; 3, cleaning mechanism; 301, support two; 302, hydraulic machine; 303, lower pressing plate; 304, sliding plate one; 305, sliding plate two; 306, cleaning hook; 4, feeding mechanism; 401, feeding motor; 402, feeding roller; 403, feeding support; 5, carding mechanism; 501, support three; 502, carding motor; 503, taker-in one; 504, gear one; 505, gear two; 506, taker-in two; 507, leakage plate two; 508, collection box two; 6, winding mechanism; 601, winding motor; 602, winding roller. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] With reference to Figure 1 , Figure 2 and Figure 5 , the present application provides an embodiment: a textile raw material carding device for textile production, comprising a bottom plate 1, which can stably support subsequent mechanisms. The top end of the bottom plate 1 is fixedly connected with a hammer mechanism 2, which can hammer the textile raw material before carding. The top end of the bottom plate 1 is fixedly connected with a cleaning mechanism 3, which can clean the residual fibers outside the related mechanisms. The rear end of the bottom plate 1 is fixedly connected with a feeding mechanism 4, which can quickly send the textile raw material to the subsequent mechanism. The top end of the bottom plate 1 is fixedly connected with a carding mechanism 5, which can automatically card the textile raw material, facilitating subsequent textile production;

[0035] The top end of the bottom plate 1 is fixedly connected with a winding mechanism 6, which can quickly complete the winding operation of the textile raw material. The hammering mechanism 2 comprises a support 201, which can stably support and protect the subsequent mechanism. The top end of the support 201 is fixedly connected with a hammering motor 202, which can provide sufficient power for the hammering operation. The driving end of the hammering motor 202 is fixedly connected with a driving disc 203, which can drive the subsequent mechanism to run under the drive of the hammering motor 202. The front end of the driving disc 203 is rotatably connected with a transmission rod 204, which can convert the rotation of the driving disc 203 into the up-down movement of the subsequent mechanism. The bottom end of the transmission rod 204 is rotatably connected with a sliding rod 205, the surface of which is polished to slide stably and smoothly.

[0036] The outer part of the sliding rod 205 is slidably connected with a fixed sleeve 206, which can provide a limit for the sliding rod 205. The bottom end of the fixed sleeve 206 is fixedly connected with a hammer plate 207, which can uniformly hammer the textile raw material. The top end of the hammer plate 207 is fixedly connected with a limiting rod 208, which can cooperate with the subsequent mechanism to guide the movement of the hammer plate 207. The inner part of the support 201 is fixedly connected with a sieve plate 209, which can make the hammering debris fall into the subsequent mechanism. The inner part of the support 201 is slidably connected with a collection box 210, which can collect the debris to prevent the debris from scattering. The top end of the support 201 is fixedly connected with a top cover 211, which can protect the internal mechanism.

[0037] Referring to Figure 1 and Figure 3 , the cleaning mechanism 3 comprises a support 301, which can provide support and protection for the subsequent mechanism inside. The top end of the support 301 is fixedly connected with a hydraulic machine 302, which can provide stable power for the operation of the subsequent mechanism. The driving end of the hydraulic machine 302 is fixedly connected with a pressing plate 303, which can drive the subsequent processing to move up and down under the drive of the hydraulic machine 302;

[0038] The inner part of the pressing plate 303 is slidably connected with a sliding plate 304, which can cooperate with the pressing plate 303 to support the subsequent mechanism. The inner part of the pressing plate 303 is slidably connected with a sliding plate 305, which can cooperate with the pressing plate 303 to support the subsequent mechanism. The bottom end of the sliding plate 304 and the sliding plate 305 are fixedly connected with a plurality of cleaning hooks 306, which can hook the residual fibers outside the subsequent mechanism to complete the cleaning.

[0039] Referring to Figures 2 to 4The feeding mechanism 4 comprises a feeding motor 401, which can provide sufficient power for the feeding step. The left end of the feeding motor 401 is fixedly connected with a feeding support 403, which can provide support for the operation of the subsequent mechanism. The inside of the feeding support 403 is rotatably connected with two feeding rollers 402, the rotation of which can send the textile raw materials to the subsequent mechanism. The carding mechanism 5 comprises a support three 501, which can provide support for the operation of the internal mechanism. The right end of the support three 501 is fixedly connected with a carding motor 502, which can provide stable power for the carding step. The driving end of the carding motor 502 is fixedly connected with a licker-in roller one 503, which can card the textile raw materials through the licker-in columns on its surface. The left end of the licker-in roller one 503 is fixedly connected with a gear one 504, which can transmit power to the subsequent mechanism;

[0040] The inside of the support three 501 is rotatably connected with a licker-in roller two 506, which can card the textile raw materials through the licker-in columns on its surface. The left end of the licker-in roller two 506 is fixedly connected with a gear two 505, which can drive the licker-in roller two 506 to rotate through the meshing connection with the gear one 504. The inside of the support three 501 is fixedly connected with a sieve plate two 507, which can make the impurities carded out of the textile raw materials fall into the subsequent mechanism. The inside of the support three 501 is slidably connected with a collection box two 508, which can collect the impurities. The winding mechanism 6 comprises a winding motor 601, which can drive the subsequent mechanism to complete the winding operation;

[0041] The driving end of the winding motor 601 is fixedly connected with a winding roller 602. The winding roller 602 can wind the textile raw materials after carding. The outside of the limiting rod 208 is slidably connected to the inside of the support one 201, and the limiting rod 208 can cooperate with the support one 201 to complete the limiting operation. The rear end of the fixed sleeve 206 is fixedly connected to the inside of the support one 201, and the fixed sleeve 206 can improve the stability through the fixed connection with the support one 201. The bottom end of the collection box one 210 is slidably connected to the top end of the bottom plate 1, and the bottom plate 1 can support the collection box one 210. The left and right ends of the hammer plate 207 are slidably connected to the inside of the support one 201, and the support one 201 can make the movement of the hammer plate 207 more stable. The lower pressing plate 303 is slidably connected to the inside of the support two 301, and the support two 301 can provide guidance for the movement of the lower pressing plate 303. The top end of the sliding plate one 304 is provided with a sliding block, which can make the sliding plate one 304 engage in the inside of the lower pressing plate 303.

[0042] Working principle: when the worker needs to card the textile raw material, start the feeding mechanism 4, the feeding mechanism 4 drives the feeding roller 402 to rotate, and sends the textile raw material to the subsequent mechanism, when the textile raw material is transported to the top end of the leakage plate one 209, start the hammering motor 202, the hammering motor 202 drives the driving disc 203 to rotate, the driving disc 203 drives the sliding rod 205 to move up and down through the transmission rod 204, the sliding rod 205 drives the hammer plate 207 to continuously hammer the textile raw material, and the impurities in the textile raw material are hammered out, so that the impurities fall into the inside of the collecting box one 210 through the leakage plate one 209.

[0043] When the textile raw material is transported to the top end of the leakage plate two 507, start the carding motor 502, the carding motor 502 drives the spike roller one 503 to rotate, the spike roller one 503 drives the gear one 504 to rotate, the gear one 504 drives the gear two 505 to rotate, the gear two 505 drives the spike roller two 506 to rotate, the spike roller one 503 and the spike roller two 506 cooperate with each other to card the textile raw material, at the same time, the remaining impurities in the textile raw material fall into the inside of the collecting box two 508 through the leakage plate two 507, after the carding is completed, start the winding motor 601, the winding motor 601 drives the winding roller 602 to rotate to complete the winding of the textile raw material.

[0044] When it is necessary to clean the spike roller one 503 and the spike roller two 506, start the carding motor 502 to drive the spike roller one 503 and the spike roller two 506 to rotate, start the hydraulic machine 302, the hydraulic machine 302 drives the lower pressing plate 303 to drive the sliding plate one 304 and the sliding plate two 305 to move downward, the sliding plate one 304 and the sliding plate two 305 drive the cleaning hook 306 to move to the appropriate position, clean the residual fibers on the surface of the spike roller one 503 and the spike roller two 506, after the cleaning is completed, pull out the cleaning hook 306 and the sliding plate two 305 from the inside of the lower pressing plate 303, so as to facilitate cleaning.

[0045] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A textile raw material carding device for textile production, comprising a base plate (1), characterized in that: The top end of the bottom plate (1) is fixedly connected with a hammering mechanism (2), the top end of the bottom plate (1) is fixedly connected with a cleaning mechanism (3), the rear end of the bottom plate (1) is fixedly connected with a feeding mechanism (4), the top end of the bottom plate (1) is fixedly connected with a carding mechanism (5), and the top end of the bottom plate (1) is fixedly connected with a winding mechanism (6). The hammering mechanism (2) comprises a support one (201), the top end of the support one (201) is fixedly connected with a hammering motor (202), the driving end of the hammering motor (202) is fixedly connected with a driving disc (203), the front end of the driving disc (203) is rotatably connected with a transmission rod (204), the bottom end of the transmission rod (204) is rotatably connected with a sliding rod (205), the outside of the sliding rod (205) is slidably connected with a fixed sleeve (206), the bottom end of the fixed sleeve (206) is fixedly connected with a hammer plate (207), the top end of the hammer plate (207) is fixedly connected with a limiting rod (208), the inside of the support one (201) is fixedly connected with a sieve one (209), the inside of the support one (201) is slidably connected with a collecting box one (210), and the top end of the support one (201) is fixedly connected with a top cover (211).

2. A textile material carding device for textile production according to claim 1 characterized in that: The cleaning mechanism (3) comprises a support two (301), the top end of the support two (301) is fixedly connected with a hydraulic machine (302), the driving end of the hydraulic machine (302) is fixedly connected with a pressing plate (303), the inside of the pressing plate (303) is slidably connected with a sliding plate one (304), the inside of the pressing plate (303) is slidably connected with a sliding plate two (305), and the bottom end of the sliding plate one (304) and the sliding plate two (305) is fixedly connected with a plurality of cleaning hooks (306).

3. A textile material carding device for textile production according to claim 1 characterized in that: The feeding mechanism (4) comprises a feeding motor (401), the left end of the feeding motor (401) is fixedly connected with a feeding support (403), and the inside of the feeding support (403) is rotatably connected with two feeding rollers (402).

4. A textile material carding device for textile production according to claim 1 characterized in that: The carding mechanism (5) comprises a support three (501), the right end of the support three (501) is fixedly connected with a carding motor (502), the driving end of the carding motor (502) is fixedly connected with a licker-in roller one (503), the left end of the licker-in roller one (503) is fixedly connected with a gear one (504), the inside of the support three (501) is rotatably connected with a licker-in roller two (506), the left end of the licker-in roller two (506) is fixedly connected with a gear two (505), the inside of the support three (501) is fixedly connected with a sieve two (507), and the inside of the support three (501) is slidably connected with a collecting box two (508).

5. A textile material carding device for textile production according to claim 1 characterized in that: The winding mechanism (6) comprises a winding motor (601), and the driving end of the winding motor (601) is fixedly connected with a winding roller (602).

6. A textile material carding device for textile production according to claim 1 characterized in that: The outside of the limiting rod (208) is slidably connected in the inside of the support one (201), and the rear end of the fixed sleeve (206) is fixedly connected in the inside of the support one (201).

7. A textile material carding device for textile production according to claim 1 characterized in that: The bottom end of the collecting box one (210) is slidably connected to the top end of the bottom plate (1), and the left and right ends of the hammer plate (207) are slidably connected to the inside of the support one (201).

8. A textile material carding device for textile production according to claim 2 characterized in that: The lower pressing plate (303) is slidably connected to the inside of the support two (301), and the top end of the sliding plate one (304) is provided with a sliding block.