Overhead air handling unit
By designing a dust removal mechanism to automatically clean the inlet primary filter, the problem of increased resistance caused by dust accumulation and the need for downtime cleaning has been solved, achieving efficient operation and convenient maintenance.
Patent Information
- Application Number
- CN202423149536.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-19
AI Technical Summary
After prolonged use, dust accumulates in the inlet pre-filter of overhead air handling units, leading to increased resistance and affecting unit efficiency. Regular cleaning is required, but downtime for cleaning results in wasted manpower and unstable equipment operation.
A dust removal mechanism was designed, including a square frame and a reinforcing mechanism. It automatically removes dust by reciprocating sliding and brushing to clean the surface of the inlet primary filter, reducing resistance and avoiding frequent shutdowns.
It enables automatic cleaning of the inlet pre-filter, reduces increased resistance and energy consumption, avoids equipment failure, improves equipment operating efficiency and maintenance convenience, and reduces manpower waste.
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Figure CN223755548U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air treatment technical field, concretely is a kind of top-mounted air handling unit. BACKGROUND
[0002] The top-mounted air handling unit is a device used to control the temperature and air quality of the internal environment of a building or equipment. It is usually installed on the top of the equipment and ensures the temperature stability of the internal space and the maintenance of the positive pressure environment through a series of air handling and temperature regulation systems.
[0003] The inlet primary efficiency filter is the first filtering barrier of the top-mounted air handling unit, mainly used to remove large particulate pollutants in the air, such as dust, dirt, hair, etc. Its main function is to reduce the number of larger particles in the air, protect the subsequent high-efficiency filter and prolong the service life of the high-efficiency filter. Due to its low filtering efficiency, the inlet primary efficiency filter is usually only used to remove coarse pollutants. When air passes through the inlet primary efficiency filter, the fiber mesh or filter medium on the surface of the filter will have an adsorption effect on particulate matter. Larger particles cannot be diverted with the airflow and will collide and adhere to the surface of the filter medium. This process mainly relies on physical interception and inertial collision effect. Over time, the filter surface will accumulate more and more dust and particulate matter, causing the filter medium to gradually fill up, reducing the porosity and reducing the air flow space, thereby affecting the air flow of the filter. When the filter surface is too dusty, its performance will decrease significantly, the air flow will be limited, and the operating efficiency of the air handling unit will be reduced. The increased resistance of the filter will cause the fan to overload, the pressure to be unstable, the energy consumption to rise, and even cause equipment failure. Therefore, regular cleaning of the inlet primary efficiency filter is crucial to maintaining the normal operation of the unit and reducing the burden on the equipment. However, regular shutdown inspection and cleaning can also cause some inconvenience, especially in high-load working environments (such as hospitals, data centers, etc.). During the shutdown period, the equipment cannot continuously provide the required temperature and humidity regulation, which may affect the indoor environmental quality and even interrupt the production or work process. This not only causes the equipment to shut down, but also requires additional manpower and time to clean and maintain. Therefore, although cleaning the filter is an important step in maintaining the operation of the unit, the downtime and manpower waste caused by it also need to be optimized and reasonably arranged to reduce the impact on normal work.
[0004] In view of this, we propose a top-mounted air handling unit. UTILITY MODEL CONTENT
[0005] The utility model discloses a top -mounted air handling unit, this top -mounted air handling unit has solved that the dust accumulation will increase resistance, influence unit efficiency, therefore need regular cleaning to cause the problem of shutdown and manpower waste of leading wind filter through removing large particle pollutant to protect high efficiency filter.
[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A top -mounted air handling unit, including the body, the top of body is provided with the fairlead, be provided with the air inlet primary efficiency filter on the inner wall of body, be provided with the air inlet high efficiency filter on the inner wall of body, be provided with the hydrophilic fin surface cooler on the inner wall of body, be provided with the EC backward centrifugal fan on the inner wall of body, be provided with the air outlet primary efficiency filter on the inner wall of body, be provided with dust removal mechanism on the inner wall of body, dust removal mechanism includes: drive motor, drive motor fixedly connected on the inner wall of body, the output shaft of drive motor is fixedly connected with reciprocating screw rod, the outer wall of reciprocating screw rod is connected with the connecting block of screw thread, the bottom of connecting block is fixedly connected with the square frame, the inner wall on the square frame is provided with air inlet, the inner wall on the square frame is provided with the inside guide slot, the inner wall on the square frame is provided with the exhaust port, the inner wall on the square frame is provided with the oblique guide slot, the inner wall on the square frame is provided with the residue discharge port, be provided with the strengthening mechanism on the square frame, and the strengthening mechanism is used for brushing the dust on the outer surface of air inlet primary efficiency filter.
[0008] Preferably, the inner wall of the square frame is slidably connected with the outer wall of the air inlet primary efficiency filter, and the inner wall of the air inlet is provided with an inclined surface.
[0009] Preferably, the exhaust port is provided with a plurality of exhaust ports, and the exhaust ports are arranged in an array.
[0010] Preferably, the inner wall of the oblique guide slot is provided with an inclined surface, and the inner wall of the residue discharge port is provided with an inclined surface.
[0011] Preferably, the strengthening mechanism comprises a fixed connection plate, the fixed connection plate is fixedly connected to the outer wall of the square frame, one end of the fixed connection plate is fixedly connected with the spring, the other end of the spring is fixedly connected with the long strip plate, one end of the long strip plate is fixedly connected with the telescopic rod, the other end of the telescopic rod is fixedly connected to the outer wall of the fixed connection plate, the long strip plate is fixedly connected with the bristles, the top of the long strip plate is provided with an arc-shaped head, and the inner wall of the body is fixedly connected with a wave strip.
[0012] Preferably, the wave strip is a long strip block provided with an array of semi-cylinders on the surface, which is used to resist when the arc-shaped head passes.
[0013] Preferably, two of the bristles are provided, and the two bristles are arranged on two sides of the square frame.
[0014] By means of the above technical scheme, the utility model provides a top-mounted air handling unit. At least the following beneficial effects are achieved:
[0015] (1) The utility model discloses a dust removal mechanism is set up, and through the reciprocating sliding of square frame and the surface of inlet primary filter, the air inlet can guide the air to the inside surface of inlet primary filter, and the filter surface is blown through the air outlet, and the accumulated dust and particulate matter are removed in time, and the design effectively realizes the automatic cleaning of the outside surface of inlet primary filter, avoids the excessive accumulation of dust and pollutants, thereby reducing the increase of filter resistance, maintaining the efficient operation of the unit, avoiding the energy consumption rise and equipment failure caused by excessive resistance, through the automatic cleaning mechanism, the downtime and manpower waste caused by traditional manual cleaning can be reduced, the equipment is ensured to continuously run without frequent shutdown inspection and cleaning, and the working efficiency and maintenance convenience of the equipment are improved.
[0016] (2) The utility model discloses a reinforcing mechanism is set up, and square frame drives fixed connecting plate, spring, long strip plate spare, telescopic link, bristle reciprocating movement, and the outside surface of inlet primary filter is brushed to dust on the outside surface of inlet primary filter being effectively brushed, and the airflow blown out by the air outlet blows out impurities, further improves the cleaning efficiency, and the arc head is resisted wave strip, and under the action of spring, reciprocating motion is made up and down, so that the bristle also reciprocating moves left and right while reciprocating moves up and down, and the cleaning effect is further strengthened. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings described herein are used to provide further understanding of the utility model and form part of the application:
[0018] Figure 1 It is the expansion structure schematic diagram of the utility model;
[0019] Figure 2 It is the overall structure schematic diagram in the utility model;
[0020] Figure 3 It is the structure schematic diagram of inlet primary filter in the utility model;
[0021] Figure 4 It is the structure schematic diagram of dust removal mechanism in the utility model;
[0022] Figure 5 It is the cross section structure schematic diagram of square frame in the utility model;
[0023] Figure 6 It is the structure schematic diagram of reinforcing mechanism in the utility model;
[0024] Figure 7 It is a structure schematic view of the wave strip in the utility model.
[0025] In the drawing: 1, machine body; 2, air deflector; 3, incoming air primary filter; 4, incoming air high-efficiency filter; 5, hydrophilic fin surface air cooler; 6, EC backward centrifugal fan; 7, outgoing air primary filter; 8, dust removal mechanism; 81, driving motor; 82, reciprocating screw rod; 83, connecting block; 84, square frame; 85, air inlet; 86, inner side guide groove; 87, air outlet; 88, oblique guide groove; 89, slag discharge port; 9, strengthening mechanism; 91, fixed connecting plate; 92, spring; 93, long strip plate; 94, telescopic rod; 95, brush hair; 96, arc head; 97, wave strip. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] Please refer to Figure 1 - Figure 7As shown, the utility model provides a technical scheme: a kind of top-mounted air handling unit, including body 1, the top of body 1 is provided with air deflector 2, air inlet primary filter 3 is provided on the inner wall of body 1, air inlet primary filter 3 is located on the inner wall of body 1, mainly used to filter the large particle pollutants in air inhaled from the outside of equipment, such as dust, dust, hair etc., its purpose is to prevent these large particles from entering the inside of unit, protect subsequent high-efficiency filter and air handling system, by reducing the number of large particles, air inlet primary filter 3 effectively prolongs the service life of air inlet high-efficiency filter 4 and other precision components, air inlet high-efficiency filter 4 is provided on the inner wall of body 1, air inlet high-efficiency filter 4 is located on the inner wall of body 1, responsible for filtering smaller particles, such as dust, pollen, bacteria etc., its filtering efficiency is higher, can effectively remove small pollutants in air, ensure that the air entering the inside of unit is cleaner, high-efficiency filter usually adopts HEPA high-efficiency particle air or ULPA ultra-low permeability air grade filter material, to ensure efficient capture of small particles, hydrophilic fin surface cooler 5 is provided on the inner wall of body 1, hydrophilic fin surface cooler 5 is the key cooling component in unit, it is connected into constant temperature cooling water, air temperature is reduced by heat exchange with air, when air passes through hydrophilic fin surface cooler 5, heat in air is absorbed by fin surface and carried away by cooling water, fin adopts hydrophilic material, can effectively improve heat exchange efficiency, avoid scale accumulation, to improve the operating efficiency of equipment, EC backward centrifugal fan 6 is provided on the inner wall of body 1, EC backward centrifugal fan 6 is one of the core components of air handling unit, responsible for sucking air from the outside of unit and processing by various filtering and cooling components, EC fan adopts electronic speed regulation technology, can adjust speed according to the feedback of temperature control system, to optimize air flow and heat exchange effect of unit, by adjusting the speed of fan, system can accurately control temperature and humidity inside equipment, ensure efficient and stable air handling process, air outlet primary filter 7 is provided on the inner wall of body 1, air outlet primary filter 7 is located on the inner wall of body 1, mainly used to carry out preliminary filtration to air discharged by air handling unit, remove residual large particle pollutants in air, its role is to ensure that the air passing through unit maintains certain cleanliness before being discharged, avoid impurities in air polluting environment or affecting downstream system, after being filtered by air outlet primary filter 7, air will reach predetermined cleanliness standard, ensure air quality outside equipment, and reduce the influence of small particles in air on equipment and environment, dust removal mechanism 8 is provided on the inner wall of body 1, dust removal mechanism 8 includes: driving motor 81, driving motor 81 is fixedly connected on the inner wall of body 1, the output shaft of driving motor 81 is fixedly connected with reciprocating screw rod 82, the outer wall of reciprocating screw rod 82 is threadedly connected with connecting block 83, the bottom of connecting block 83 is fixedly connected with square frame 84, air inlet 85 is formed in the inner wall of square frame 84, inner side guide slot 86 is formed in the inner wall of square frame 84,The inner wall of the square frame 84 is provided with an exhaust port 87, the inner wall of the square frame 84 is provided with a diagonal guide groove 88, and the inner wall of the square frame 84 is provided with a residue discharge port 89 for automatically discharging dust and impurities.
[0028] The inner wall of the square frame 84 is in sliding connection with the outer wall of the inlet primary filter 3, so that the square frame 84 reciprocatingly slides on the outer wall of the inlet primary filter 3. The inner wall of the air inlet 85 is provided with a slope, so that the entering air can flow into the inner guide groove 86 along the direction of the slope. This design reduces the turbulence phenomenon when the air enters, so that the air can better enter the inner guide groove 86. The exhaust port 87 is provided with a plurality of exhaust ports 87 arranged in an array, which is used for uniformly blowing air to the inner surface of the inlet primary filter 3. The inner wall of the diagonal guide groove 88 is provided with a slope, and the inner wall of the residue discharge port 89 is provided with a slope. The exhaust port 87 blows the impurities on the surface of the inlet primary filter 3 into the diagonal guide groove 88, and the slope in the diagonal guide groove 88 more smoothly sends the impurities into the residue discharge port 89 and discharges them.
[0029] The reinforcing mechanism 9 includes a fixed connecting plate 91 fixedly connected to the outer wall of the square frame 84. One end of the fixed connecting plate 91 is fixedly connected with a spring 92, and the other end of the spring 92 is fixedly connected with a long strip plate 93. One end of the long strip plate 93 is fixedly connected with a telescopic rod 94, and the other end of the telescopic rod 94 is fixedly connected to the outer wall of the fixed connecting plate 91. The outer wall of the long strip plate 93 is fixedly connected with a brush 95, and the top of the long strip plate 93 is provided with an arc-shaped head 96. The inner wall of the machine body 1 is fixedly connected with a wave strip 97, which is a long strip block provided with an array of semicylinders on the surface. When the arc-shaped head 96 passes through, the wave strip 97 is in contact with the arc-shaped head 96, so that the arc-shaped head 96 moves up and down under the action of the spring 92. The brush 95 is provided with two, which are arranged on both sides of the square frame 84, so that both sides of the square frame 84 are covered and cleaned by the brush 95.
[0030] The utility model discloses a kind of top-mounted air handling units, when using, body 1 is the shell of top-mounted air handling unit, air is drawn into body 1 by air inlet primary filter 3 during the use of top-mounted air handling unit, driving motor 81 is opened at this time, driving motor 81 drives reciprocating screw rod 82 to rotate, reciprocating screw rod 82 drives connecting block 83 and square frame 84 reciprocatingly slide on the surface of air inlet primary filter 3, air inlet 85 on square frame 84 will collect air blown to the outside surface of air inlet primary filter 3 at this time, air enters inside guide groove 86 by air inlet 85, and then air outlet 87 is blown to the inside surface of air inlet primary filter 3, so that dust on the outside surface of air inlet primary filter 3 is blown into oblique guide groove 88, and then is discharged by slag outlet 89,
[0031] The design reciprocatingly slide square frame 84 and the surface of air inlet primary filter 3, so that air inlet 85 can guide air to the inside surface of air inlet primary filter 3, and filter surface is blown by air outlet 87, and accumulated dust and particulate matter are removed in time. This design effectively realizes the automatic cleaning of the outside surface of air inlet primary filter 3, avoids the excessive accumulation of dust and pollutants, thereby reducing the increase of filter resistance, maintaining the efficient operation of the unit, avoiding the energy consumption increase and equipment failure caused by excessive resistance. Through this automatic cleaning mechanism, downtime and manpower waste caused by traditional manual cleaning can be reduced, ensuring that the equipment does not need to be frequently stopped for inspection and cleaning during continuous operation, and improving the working efficiency and maintenance convenience of the equipment.
[0032] At this time, square frame 84 drives fixed connecting plate 91, spring 92, long strip plate 93, telescopic rod 94 and brush 95 to reciprocate, brush 95 brushes the outside surface of air inlet primary filter 3, so that dust on the outside surface of air inlet primary filter 3 is effectively brushed up, impurities are blown out by the airflow blown by air outlet 87, further improving the cleaning efficiency, and arc head 96 abuts against wave strip 97, reciprocates up and down under the action of spring 92, so that brush 95 also reciprocates up and down while reciprocating left and right, further strengthening the cleaning effect.
[0033] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0034] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rooftop air handling unit comprising a casing (1), characterised in that: The top of the machine body (1) is provided with a wind deflector (2), the inner wall of the machine body (1) is provided with an air inlet primary filter (3), the inner wall of the machine body (1) is provided with an air inlet high efficiency filter (4), the inner wall of the machine body (1) is provided with a hydrophilic fin surface cooler (5), the inner wall of the machine body (1) is provided with an EC backward centrifugal fan (6), the inner wall of the machine body (1) is provided with an air outlet primary filter (7), the inner wall of the machine body (1) is provided with a dust removal mechanism (8), the dust removal mechanism (8) comprises: A driving motor (81) is fixedly connected to the inner wall of the machine body (1), the output shaft of the driving motor (81) is fixedly connected with a reciprocating screw rod (82), the outer wall of the reciprocating screw rod (82) is threadedly connected with a connecting block (83), the bottom of the connecting block (83) is fixedly connected with a square frame (84), the inner wall of the square frame (84) is provided with an air inlet (85), the inner wall of the square frame (84) is provided with an inner side guide groove (86), the inner wall of the square frame (84) is provided with an air outlet (87), the inner wall of the square frame (84) is provided with an oblique guide groove (88), and the inner wall of the square frame (84) is provided with a residue discharge port (89). The square frame (84) is provided with a reinforcing mechanism (9), and the reinforcing mechanism (9) is used for brushing dust on the outer surface of the air inlet primary filter (3).
2. The rooftop air handling unit of claim 1, wherein: The inner wall of the square frame (84) is slidably connected with the outer wall of the air inlet primary filter (3), and the inner wall of the air inlet (85) is provided with an inclined surface.
3. The rooftop air handling unit of claim 1, wherein: The air outlet (87) is provided with a plurality of air outlets (87), and the air outlets (87) are arranged in an array.
4. The rooftop air handling unit of claim 1, wherein: The inner wall of the oblique guide groove (88) is provided with an inclined surface, and the inner wall of the residue discharge port (89) is provided with an inclined surface.
5. The rooftop air handling unit of claim 1, wherein: The reinforcing mechanism (9) comprises a fixed connecting plate (91), the fixed connecting plate (91) is fixedly connected to the outer wall of the square frame (84), one end of the fixed connecting plate (91) is fixedly connected with a spring (92), the other end of the spring (92) is fixedly connected with a long strip plate (93), one end of the long strip plate (93) is fixedly connected with a telescopic rod (94), the other end of the telescopic rod (94) is fixedly connected to the outer wall of the fixed connecting plate (91), the outer wall of the long strip plate (93) is fixedly connected with a brush (95), the top of the long strip plate (93) is provided with an arc-shaped head (96), and the inner wall of the machine body (1) is fixedly connected with a wave strip (97).
6. A rooftop air handling unit as set forth in claim 5, characterized in that: The wave strip (97) is a long strip block with an array of semicylinders on the surface, which is used for resisting when the arc-shaped head (96) passes.
7. A rooftop air handling unit as set forth in claim 5, characterized in that: The brush (95) is provided with two brushes (95), and the two brushes (95) are arranged on both sides of the square frame (84).