PE pipe processing and measuring device

The PE pipe measuring device, composed of a frame, support base, and stop assembly, combined with laser ranging and photoelectric sensors, solves the problems of low efficiency and insufficient accuracy of manual measurement, and realizes automated, fast and accurate pipe length measurement.

CN223755981UActive Publication Date: 2026-01-02XINJIANG XINGANGTONG WATER SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520023086.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-02
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

In the current PE pipe production process, manual measurement is inefficient and its accuracy cannot be guaranteed. It is also easily affected by human factors, which affects the quality control of the pipes.

Method used

The measuring device, consisting of a frame, support base, and stop assembly, combined with a laser rangefinder and photoelectric sensor, achieves automatic positioning and accurate measurement.

Benefits of technology

It significantly shortens measurement time, reduces human error, and ensures the accuracy and consistency of measurement results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223755981U_ABST
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Abstract

The utility model discloses a PE pipe processing and measuring device which comprises a frame, a supporting seat, two material blocking assemblies and a driving mechanism for the two material blocking assemblies to act, one side of each material blocking assembly is provided with a laser distance measuring sensor transmitting end and a laser distance measuring sensor receiving end which are arranged in an aligned mode, and the other side of each material blocking assembly is provided with a laser distance measuring sensor transmitting end and a laser distance measuring sensor receiving end which are arranged in an aligned mode. The material blocking assembly comprises a blocking frame allowing the ends of the PE pipes to be attached and aligned, a U-shaped groove formed in the top of the blocking frame and photoelectric sensors erected on the top of the blocking frame through a support, and the photoelectric sensors are distributed in the vertical direction and correspond to the U-shaped groove in position. According to the PE pipe machining and measuring device, the supporting base and the two material blocking assemblies are arranged on the frame, the driving mechanism is matched, automatic tool positioning of a PE pipe can be achieved, the measuring time is remarkably shortened, meanwhile, by means of the laser distance measuring sensor and the photoelectric sensor, personal errors are effectively reduced, and the accuracy of the measuring result is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to PE tubular product processing technical field especially a PE tubular product processing measuring device. BACKGROUND

[0002] In the processing and production process of PE (polyethylene) tubular product, accurate size measurement is a crucial link, and the PE tubular product is widely used in water supply, drainage, gas, agricultural irrigation and many other fields due to its excellent corrosion resistance, high toughness and good low-temperature performance, in order to ensure that the tubular product can meet the specific use requirements, the production manufacturer must strictly control the length, diameter and other key dimensions of the tubular product in the production process, and the traditional PE tubular product measurement method mainly relies on manual operation, and the staff usually uses a tape measure and other tools to manually measure the length of the PE pipe.

[0003] In the implementation of the present application, the inventors have found that at least the following problems exist in the prior art:

[0004] Although manual measurement can meet the basic measurement requirements to some extent, a large amount of time is required in the measurement process, especially on a large-scale production line, and measuring each pipe one by one will seriously affect the production efficiency, in addition, manual measurement is also easily affected by human factors, such as visual error of the measurer and improper operation, which may cause deviation of the measurement result and affect the quality control of the tubular product.

[0005] Therefore, the above technical problems need to be solved. CONTENT OF THE UTILITY MODEL

[0006] In order to overcome the shortcomings of the prior art, the utility model provides a PE tubular product processing measuring device, which solves the problem that the current PE tubular product length measurement mainly relies on manual operation, has low efficiency and cannot guarantee the measurement accuracy.

[0007] In order to solve the above technical problems, the basic technical scheme of the utility model is as follows:

[0008] A PE tubular product processing measuring device, comprising a frame, a supporting seat for limiting and placing the PE pipe in the middle of the inner side of the frame, and two material blocking assemblies symmetrically distributed and slidingly installed on the left and right sides of the top of the frame and a driving mechanism for the action of the two material blocking assemblies, one side of each of the two material blocking assemblies is respectively provided with a laser distance measuring sensor emitting end and a laser distance measuring sensor receiving end arranged in position,

[0009] The material blocking assembly comprises a blocking frame for aligning the end of the PE pipe and a U-shaped groove opened in the top of the blocking frame, and a photoelectric sensor erected on the top of the blocking frame through a support, and the photoelectric sensor is distributed along the vertical direction and corresponds to the position of the U-shaped groove.

[0010] Preferably, the two sides of the top of the frame are fixedly provided with linear slide rails for limiting sliding of the two material blocking assemblies.

[0011] Preferably, the driving mechanism comprises a double synchronous belt transmission assembly arranged in the frame in the length direction of the frame, a servo motor for driving the double synchronous belt transmission assembly, and a first connecting fitting and a second connecting fitting fixedly arranged at the top left side and the bottom right side of the transmission belt of the double synchronous belt transmission assembly.

[0012] Preferably, the supporting seat comprises a fixed frame and two V-shaped seats fixedly arranged at the top left side and the top right side of the fixed frame.

[0013] Preferably, linear needle roller guides are arranged in the length direction of the frame and sunkly arranged on the inner sides of the two V-shaped seats.

[0014] Preferably, the utility model also comprises a jacking mechanism arranged between the two V-shaped seats, wherein the jacking mechanism comprises a lifting cylinder and an inclined support block fixedly arranged at the output end of the lifting cylinder, and the inclined surface of the inclined support block is parallel to one of the inner sides of the V-shaped seats.

[0015] The utility model discloses the beneficial effects are:

[0016] The utility model discloses the technical scheme, through setting up supporting seat and two material blocking assemblies on the frame, cooperating with the driving mechanism, can realize the automatic tooling positioning of PE pipe, and the measurement time is shortened significantly, and simultaneously, by means of laser ranging sensor and photoelectric sensor, human error is reduced effectively, and the accuracy of measurement result is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structural schematic diagram of the utility model;

[0018] Figure 2It is the structural schematic view of the material blocking assembly of the utility model;

[0019] Figure 3 It is the structural schematic view of the frame of the utility model;

[0020] Figure 4 It is the structural schematic view of the driving mechanism of the utility model;

[0021] Figure 5 It is the structural schematic view of the support seat of the utility model;

[0022] Figure 6 It is the split structural schematic view of the support seat of the utility model;

[0023] Figure 7 It is the structural schematic view of the V-shaped seat of the utility model;

[0024] Mark explanation:

[0025] 100, frame;

[0026] 110, linear slide rail;

[0027] 200, support seat;

[0028] 210, fixed frame; 220, V-shaped seat; 230, jacking mechanism;

[0029] 2210, linear needle roller guide rail;

[0030] 2310, lifting cylinder; 2320, inclined support block;

[0031] 300, material blocking assembly;

[0032] 310, blocking frame; 320, U-shaped groove; 330, support; 340, photoelectric sensor;

[0033] 400, driving mechanism;

[0034] 410, double-row synchronous belt transmission assembly; 420, servo motor; 430, first connecting fitting; 440, second connecting fitting;

[0035] 500, laser ranging sensor transmitting end;

[0036] 600, laser ranging sensor receiving end. Specific implementation

[0037] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0038] Please refer to Figures 1-7 The utility model provides a technical scheme: a kind of PE tubular product processing measuring device, including frame 100 and the support seat 200 of being assembled in the middle part of frame 100 inside for PE pipe limiting placement, and two symmetric distribution respectively sliding installation in the left and right sides of the top of frame 100 of material blocking subassembly 300 and the drive mechanism 400 for two material blocking subassembly 300 action, one side of two material blocking subassembly 300 respectively is equipped with the laser ranging sensor transmitting end 500 and laser ranging sensor receiving end 600 being arranged in alignment, material blocking subassembly 300 includes the blocking frame 310 that can be used for PE pipe end portion to adhere to alignment and the U type groove 320 being opened in the top of blocking frame 310, and photoelectric sensor 340 is erected on the top of blocking frame 310 by support 330, photoelectric sensor 340 is distributed along vertical direction and with U type groove 320 position corresponding.

[0039] Based on the above structural configuration, the PE pipe processing and measuring device consists of a frame 100, a support base 200, a drive mechanism 400, and two stop components 300. The frame 100 serves as the basic support structure for the entire device. The support base 200 is located in the middle of the inner side of the frame 100 and is used to limit the placement of the PE pipe. The two stop components 300 are symmetrically distributed on the left and right sides of the top of the frame 100, slidably installed and controlled by the drive mechanism 400, for clamping and positioning the PE pipe. Each of the two stop components 300 has a laser rangefinder transmitter 500 and a laser rangefinder receiver 600 on one side, respectively, for accurately measuring the length of the PE pipe. Specifically, during operation, the PE pipe is first placed on the support base 200 located in the middle of the inner side of the frame 100. The support base 200 consists of a fixing frame 210 and two V-shaped seats 220. The design of the V-shaped seats 220 can well adapt to the circular cross-section of the PE pipe, ensuring that the pipe remains stable and does not roll during measurement. Then, the drive mechanism 400 is activated. 0. Under the action of the drive mechanism 400, the two stop components 300 begin to move synchronously towards each other until the two stop components 300 clamp the PE pipe. The two brackets 310 respectively attach to the two ends of the PE pipe. When both photoelectric sensors 340 detect signals, the drive mechanism 400 stops working. At this time, the data measured between the laser rangefinder transmitter 500 and the laser rangefinder receiver 600 is the length of the pipe. It should be noted that the detection end of the photoelectric sensor 340 needs to be flush with the inner side of the bracket 310. The design of the U-shaped groove 320 helps the photoelectric sensor 340 to accurately detect whether the end of the PE pipe is in place. This PE pipe processing and measuring device, by setting a support seat 200 and two stop components 300 on the frame 100, together with the drive mechanism 400, can realize automatic tooling positioning of the PE pipe, which significantly shortens the measurement time. At the same time, with the help of the laser rangefinder and photoelectric sensor 340, human error is effectively reduced, ensuring the accuracy of the measurement results.

[0040] Furthermore, linear slide rails 110 are fixedly installed on both sides of the top of the frame 100, which allow the two stop assemblies 300 to slide in a limited manner.

[0041] Furthermore, the drive mechanism 400 includes a double-row synchronous belt drive assembly 410 distributed and mounted inside the frame 100 along the length direction of the frame 100, a servo motor 420 for driving the double-row synchronous belt drive assembly 410, and a first connecting accessory 430 and a second connecting accessory 440 respectively fixedly installed on the top left side and bottom right side of the transmission belt of the double-row synchronous belt drive assembly 410.

[0042] Furthermore, the support 200 consists of a fixed frame 210 and two V-shaped seats 220 respectively mounted on the left and right sides of the top of the fixed frame 210.

[0043] Further, the two inner sides of the V-shaped seat 220 are each sunkly installed with linear needle roller guides 2210 distributed along the length direction of the frame 100.

[0044] Further, a jacking mechanism 230 is further included, which is erected between the two V-shaped seats 220, and the jacking mechanism 230 includes a lifting cylinder 2310 and an inclined support block 2320 fixedly installed at the output end of the lifting cylinder 2310, and the inclined surface of the inclined support block 2320 is parallel to one inner side of the V-shaped seat 220.

[0045] According to the disclosure and teaching of the above description, the skilled in the art of the present application can also change and modify the above embodiments. Therefore, the present application is not limited to the specific embodiments disclosed and described above, and some modifications and changes of the present application should fall within the protection scope of the claims of the present application. In addition, although some specific terms are used in the specification, these terms are only for convenience of description and do not constitute any limitation on the present application.

Claims

1. A PE pipe processing measuring device, characterized by: The utility model relates to a PE pipe automatic positioning device, including frame (100) and the support seat (200) of assembling in the middle part of frame (100) for PE pipe limiting placement, and two symmetrical distribution respectively sliding installation left and right sides of frame (100) top material blocking subassembly (300) and drive mechanism (400) for two material blocking subassembly (300) action, one side of two material blocking subassembly (300) is equipped with respectively the laser ranging sensor emission end (500) and laser ranging sensor receiving end (600) of alignment arrangement, The material blocking subassembly (300) includes the blocking frame (310) that can be used for PE pipe end portion to adhere to alignment and the U type groove (320) of being opened in the top of blocking frame (310), and the photoelectric sensor (340) of being erected on the top of blocking frame (310) through support (330), the photoelectric sensor (340) is distributed along the vertical direction and corresponds with the position of U type groove (320).

2. A PE pipe processing measuring device according to claim 1, characterized in that: The top of frame (100) both sides are fixedly installed with the linear slide rail (110) that can be used for two material blocking subassembly (300) limiting sliding.

3. The PE pipe processing measuring device according to claim 1, characterized in that: The drive mechanism (400) includes the double-row synchronous belt transmission assembly (410) of erecting in the inside of frame (100) along the length direction of frame (100) and the servo motor (420) for double-row synchronous belt transmission assembly (410) drive, and first connecting fitting (430) and second connecting fitting (440) are fixedly installed respectively in the left side top and right side bottom of double-row synchronous belt transmission assembly (410) transmission belt.

4. The PE pipe processing measuring device according to claim 1, characterized in that: The support seat (200) is composed of a fixed frame (210) and two V-shaped seats (220) assembled on the left and right sides of the top of the fixed frame (210).

5. A PE pipe processing measuring device according to claim 4, characterized in that: The two inner sides of the V-shaped seat (220) are both sunkenly installed with linear needle roller guides (2210) distributed along the length direction of the frame (100).

6. A PE pipe processing measuring device according to claim 4, characterized in that: It also includes a jacking mechanism (230) erected between the two V-shaped seats (220), and the jacking mechanism (230) includes a lifting cylinder (2310) and an inclined support block (2320) fixedly installed on the output end of the lifting cylinder (2310), and the inclined surface of the inclined support block (2320) is parallel to one of the inner sides of the V-shaped seat (220).