Core package lead correction and visual inspection device

By integrating calibration and visual inspection into the core-casing lead wire device, the problems of increased equipment size and low production efficiency are solved, and synchronous detection and calibration of the lead wire are achieved, thus improving detection accuracy and efficiency.

CN223756642UActive Publication Date: 2026-01-02GUANG DONG JIN LIAN XIN ZHI NENG ZHUANG BEI YOU XIAN GONG SI
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Patent Information

Application Number
CN202520215580.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-01-02
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In existing technologies, the detection and calibration of the core lead cannot be performed simultaneously, resulting in increased equipment size and reduced production efficiency.

Method used

Design a core lead wire correction and visual inspection device that integrates correction and visual inspection functions. The correction component ensures that the vertical spacing of the lead wires is consistent, and the vertically set visual inspection lens performs top-down and side-view shots to achieve synchronous inspection.

Benefits of technology

It reduced equipment size, improved production efficiency, enabled comprehensive visual inspection, and reduced the generation of defective products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a core package lead correction and visual inspection device which comprises an installation assembly, the installation assembly comprises a support, and the rear end of the support is connected with a fixing plate; the visual detection assembly comprises two visual detection lenses installed on the support, and the lens directions of the two visual detection lenses are perpendicular to each other and intersect at one point. According to the core package lead correction and visual inspection device provided by the utility model, the correction assembly is arranged to correct the core package leads, so that the two leads are expanded from top to bottom and the vertical distance between the two leads is consistent, and the two visual inspection lenses of which the lens directions are vertical are arranged to correct the core package leads. High-angle shooting and side shooting are carried out on the core package lead located at the overlapped point of the shooting paths of the lens, a side view and a top view are obtained, and the correction condition of the core package lead is visually detected comprehensively. The device integrates correction and visual detection, visual detection is performed synchronously after correction, the equipment size is reduced, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of core package detection, especially relates to a core package lead correction and visual detection device. BACKGROUND

[0002] Two mutually close conductors, a layer of non-conductive insulating medium in the middle, which constitutes a capacitor. When a voltage is applied between the two plates of the capacitor, the capacitor will store electric charge. The capacitance of the capacitor is equal to the amount of charge on one conducting plate and the voltage between the two plates. The lead of the core package is the link between the capacitor core package and the cover plate terminal, the core package is the main part of the capacitor, and the terminal is the interface of the capacitor and the external circuit. If the position of the lead deviates, it may contact the aluminum shell and cause short circuit, and the capacitor will be scrapped. Therefore, the lead of the core package needs to be detected during the production process of the core package.

[0003] Through retrieval, it is found that the patent authorization announcement number CN118090749B discloses a capacitor appearance defect multiple superposition detection system and method based on visual detection. The negative pressure material taking and placing mechanism places the capacitor horizontally in the clamping mechanism of the conveying mechanism. When the conveying mechanism drives the capacitor to pass through the three detection stations in turn, the clamping mechanism can cooperate with the driving mechanism to display the front and back surfaces and the side surface of the capacitor to the visual detection mechanism. The circumference of the part can be detected comprehensively to determine the defect position of the part, and the detection accuracy can be effectively improved.

[0004] However, the inventor found the following defects during the implementation of the device: the visual detection mechanism and the correction mechanism for the lead of the core package are mechanisms of two stations before and after the production line. The design of one before and one after not only increases the volume of the equipment, but also reduces the production efficiency.

[0005] Therefore, we propose a core package lead correction and visual detection device to solve the problem that the detection and correction of the lead of the core package cannot be performed simultaneously in the prior art, resulting in increased equipment volume and reduced production efficiency. Utility model content

[0006] Therefore, it is necessary to provide a core package lead correction and visual detection device to solve the above technical problems. The device integrates correction and visual detection, and performs visual detection simultaneously after correction, thereby reducing the volume of the equipment and improving the production efficiency.

[0007] To solve the above technical problems, the utility model adopts the following technical solutions:

[0008] A core package lead correction and visual detection device is applied to core package lead detection.

[0009] The core package lead correction and visual detection device specifically comprises:

[0010] The mounting assembly comprises a bracket, and a fixing plate is connected to the rear end of the bracket;

[0011] The visual detection assembly comprises two visual detection lenses mounted on the bracket, and the lens directions of the two visual detection lenses are perpendicular and intersect at a point;

[0012] The correction assembly is arranged on the inner side of the bracket and is used for performing a correction operation on the core package lead.

[0013] As a preferred embodiment of the core package lead correction and visual detection device provided by the utility model, the bracket is provided with a light transmission hole directly below the upper visual detection lens, a light source one is connected to the lower end of the light transmission hole, a light source two is connected to the bottom of the right end of the bracket, and the light source two is located on the shooting path of the lower visual detection lens.

[0014] As a preferred embodiment of the core package lead correction and visual detection device provided by the utility model, the correction assembly comprises a driving part, a supporting block is connected to the lower side of the front end of the driving part, a horizontal sliding rail is arranged below the driving part, two linkage blocks are arranged in front of the sliding rail, sliding blocks are arranged between the sliding rail and the two linkage blocks, the two sliding blocks can slide on the sliding rail, and a correction rod and a baffle are respectively connected to the lower ends of the two linkage blocks.

[0015] As a preferred embodiment of the core package lead correction and visual detection device provided by the utility model, the upper end of the correction rod is lower than the lower end of the baffle, and a V-shaped bevel is arranged on the right end of the correction rod.

[0016] As a preferred embodiment of the core package lead correction and visual detection device provided by the utility model, a V-shaped bevel is arranged on the lower end of the supporting block, the front ends of the two linkage blocks extend outward to form rotating shafts, rollers are arranged on the rotating shafts and rotate around the rotating shafts, and the two rollers and the supporting block are located in the same vertical plane.

[0017] As a preferred embodiment of the core package lead correction and visual detection device provided by the utility model, the two linkage blocks and the sliding rail are further connected in an elastic connection relationship, so that the two linkage blocks can be automatically reset in a force-free state.

[0018] As a preferred implementation form of the core package lead correction and visual detection device provided by the utility model, the front end of the fixed plate is connected with a vertical guide rail, the front end of the guide rail is respectively provided with two movable blocks, the two movable blocks can slide up and down on the front end of the guide rail, and the front end of the two movable blocks is respectively connected with a driving part and a slide rail.

[0019] As a preferred implementation form of the core package lead correction and visual detection device provided by the utility model, the upper end of the driving part is connected with a transmission rod, and the transmission rod can drive the driving part to move up and down under the force state.

[0020] As a preferred implementation form of the core package lead correction and visual detection device provided by the utility model, the left side of the slide rail is provided with a slide rod, the front end of the driving part is provided with an extension block on the left side of the side edge of the opening block, the slide rod is connected with a stop block after penetrating through the extension block, and the extension block can slide up and down along the slide rod.

[0021] Compared with the prior art, the utility model has the following beneficial effects:

[0022] The core package lead correction and visual detection device provided by the utility model corrects the core package lead through the setting of the correction assembly, makes two lead wires open from top to bottom and keep the same up-down distance, takes a side view and a plan view through the setting of two visual detection lenses with perpendicular directions and the shooting of the core package lead at the coincident point of the shooting path of the lenses, and comprehensively detects the correction condition of the core package lead. The device integrates correction and visual detection, synchronously detects after correction, reduces the equipment size, and improves the production efficiency.

[0023] The device is provided with a correction assembly, the driving part drives the opening block to move downward through the starting of the driving part, pushes the upper parts of the two linkage blocks to move away from each other, makes the correction rods at the lower ends of the two linkage blocks and the baffle close to each other, makes the correction rods open the two lead wires to a certain distance, applies a downward force to the transmission rod, drives the correction rod and the baffle to move downward through the driving part, the opening block and the linkage block, makes the correction rod move downward, opens the two lead wires from top to bottom, keeps the up-down distance of the two lead wires, resets the above structure, and makes the two visual detection lenses detect the core package, thereby avoiding the shielding of the lens. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the scheme in the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to the drawings without creating labor.

[0025] Figure 1The utility model provides a core package lead corrects and visual detection device's perspective view;

[0026] Figure 2 The utility model provides a core package lead corrects and visual detection device's installation subassembly and visual detection subassembly perspective structure drawing;

[0027] Figure 3 The utility model provides a core package lead corrects and visual detection device's correction subassembly perspective structure drawing;

[0028] Figure 4 The utility model provides a core package lead corrects and visual detection device's correction subassembly separation view;

[0029] Figure 5 The utility model provides a core package lead corrects and visual detection device's correction rod and baffle structure schematic view.

[0030] Marking in the drawing is as follows:

[0031] 1, installation subassembly;10, support;11, fixed plate;

[0032] 2, visual detection subassembly;20, visual detection lens;21, light transmission hole;22, light source one;23, light source two;

[0033] 3, correction subassembly;30, drive portion;31, prop open block;32, slide rail;33, linkage block;34, sliding block;35, correction rod;36, baffle;

[0034] 330, pivot;331, gyro wheel;

[0035] 37, guide rail;38, movable block;

[0036] 301, extension block;

[0037] 320, slide bar;321, stop block;

[0038] 39, transmission rod. Specific implementation

[0039] In order to make the personnel in the technical field better understand the utility model scheme, below will combine the drawing in the embodiment of the utility model, clear, complete to the technical scheme in the embodiment of the utility model is described, obviously, the described embodiment only is a part of the embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the person skilled in the art obtains without making the creative labor should belong to the scope of the utility model protection.

[0040] As described in the background, the visual detection mechanism and the correction mechanism for the core package lead belong to mechanisms of two workstations in front and back of the production line, the equipment volume is increased, and the production efficiency is reduced.

[0041] In order to solve the technical problem, the utility model provides a kind of core package lead correction and visual detection device, it is applied to core package detection.

[0042] Specifically, please refer to Figures 1-5 , core package lead correction and visual detection device specifically includes:

[0043] Mounting assembly 1, mounting assembly 1 includes support 10, and the rear end of support 10 is connected with fixed plate 11;

[0044] Visual detection assembly 2, including two visual detection lenses 20 installed on support 10, the lens direction of two visual detection lenses 20 is perpendicular and intersects at a point;

[0045] Correction assembly 3, it is arranged at the inner side of support 10, for correcting operation to core package lead.

[0046] The utility model provides a kind of core package lead correction and visual detection device, by setting correction assembly 3, corrects core package lead, makes two leads from top to bottom and makes its upper and lower spacing consistent, by setting two visual detection lenses 20 of lens direction perpendicular, the core package located at the coincident point of lens shooting path is taken and side shot, obtains side view and plan view, more comprehensive visual detection core package lead correction condition, wherein, the visual detection lens 20 for taking, whether the lead is in the vertical state is detected, and certain bending appears then it is defective product.The device integrates correction and visual detection, visual detection is carried out simultaneously after correction, equipment volume is reduced, and production efficiency is improved.

[0047] In order to make the personnel in this technical field better understand the utility model scheme, the technical scheme in the embodiment of the utility model will be clearly and completely described in conjunction with the drawings below.

[0048] It should be noted that, in the case of no conflict, the embodiments in the utility model and the features and technical solutions in the embodiments can be combined with each other.

[0049] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0050] Example one

[0051] Please refer to Figures 1-2The device for correcting and visually detecting a lead of a core package comprises a mounting assembly 1, the mounting assembly 1 comprising a bracket 10, a fixing plate 11 connected to a rear end of the bracket 10, and the fixing plate 11 being located at a rear side of a correction assembly 3 and used to connect the correction assembly 3 with the bracket 10.

[0052] The device further comprises a visual detection assembly 2, the visual detection assembly 2 comprising two visual detection lenses 20 mounted on the bracket 10, and the two visual detection lenses 20 being perpendicular to each other at a point.

[0053] The device further comprises the correction assembly 3, the correction assembly 3 being arranged at an inner side of the bracket 10 and used to correct the lead of the core package.

[0054] Specifically, the bracket 10 is provided with a light-transmitting hole 21 directly below the upper visual detection lens 20, the bracket 10 is connected with a light source one 22 at a lower end of the light-transmitting hole 21, and the bracket 10 is connected with a light source two 23 at a right end bottom thereof, the light source two 23 being located on a shooting path of the lower visual detection lens 20.

[0055] The device for correcting and visually detecting a lead of a core package provided by the embodiment is provided with the correction assembly 3, the two leads are stretched from top to bottom and have a consistent spacing therebetween, the two visual detection lenses 20 are arranged to shoot the core package at a point of intersection of shooting paths of the two visual detection lenses 20, a side view and a top view are obtained, the correction of the lead of the core package is comprehensively visually detected, the corresponding light sources are arranged on the shooting paths of the two visual detection lenses 20 to provide illumination and signal reflection for the lead of the core package, the characteristics of the lead of the core package are clearly presented, and the detection is facilitated.

[0056] Embodiment Two

[0057] The device for correcting and visually detecting a lead of a core package provided by the embodiment is further optimized, specifically, as shown in Figures 3-5As shown, the correction assembly 3 comprises a driving part 30, the lower end of the driving part 30 is connected with a strutting block 31, the lower side of the driving part 30 is provided with a horizontal slide rail 32, the front side of the slide rail 32 is provided with two linkage blocks 33, the slide rail 32 and the two linkage blocks 33 are both provided with a sliding block 34, the two sliding blocks 34 can slide on the slide rail 32, the lower ends of the two linkage blocks 33 are respectively connected with a correction rod 35 and a baffle 36. In use, the strutting block 31 is driven to move downward by the driving part 30, the lower end of the strutting block 31 extrudes the two linkage blocks 33, the two sliding blocks 34 move in opposite directions along the slide rail 32 by pushing the two linkage blocks 33, the upper parts of the two linkage blocks 33 move away from each other, while the lower ends of the two linkage blocks 33 move close to each other, so that the correction rod 35 cooperates with the baffle 36 to strutting the two lead wires of the core package to a proper distance.

[0058] Specifically, the upper end of the correction rod 35 is lower than the lower end of the baffle 36, so as to avoid interference movement and affect the lead wire correction operation. The right end of the correction rod 35 is provided with a V-shaped bevel, which abuts to the two lead wires respectively, for strutting the lead wires of the core package to a proper distance.

[0059] Specifically, the lower end of the strutting block 31 is provided with a V-shaped bevel, for extruding the two linkage blocks 33 to make them move synchronously in opposite directions. The front end of the two linkage blocks 33 extends outward to form a rotating shaft 330, the rotating shaft 330 is provided with a roller 331 which rotates around the rotating shaft 330, and the two rollers 331 are located in the same vertical plane with the strutting block 31. The two linkage blocks 33 contact with the strutting block 31 through the rollers 331 connected thereto, so that when the strutting block 31 is forced, the two rollers 331 rotate around the rotating shaft 330 to reduce the friction between the strutting block 31 and the linkage blocks 33, thereby reducing power consumption.

[0060] Specifically, the two linkage blocks 33 and the slide rail 32 also have a resilient connection relationship, so that the two linkage blocks 33 can automatically reset in the unforced state, preventing the correction rod 35 and the baffle 36 from moving and resetting without force after the strutting block 31 is reset, thereby affecting the correction operation.

[0061] Through the above structural design, the driving part 30 drives the strutting block 31 to move downward, pushes the upper parts of the two linkage blocks 33 away from each other, and makes the correction rod 35 and the baffle 36 at the lower ends of the two linkage blocks 33 close to each other, so that the correction rod 35 struts the two lead wires to a certain distance.

[0062] Embodiment Three

[0063] The core package lead wire correction and visual detection device provided in Embodiment One or Two is further optimized, for example, Figures 3-5As shown, specifically, the front end of the fixed plate 11 is connected with a vertical guide rail 37, the front end of the guide rail 37 is respectively provided with two movable blocks 38, the two movable blocks 38 can slide up and down on the front end of the guide rail 37, and the front end of the two movable blocks 38 is respectively connected with the driving part 30 and the slide rail 32. The setting of the two movable blocks 38 makes the driving part 30 and the slide rail 32 slide up and down along the vertical guide rail 37.

[0064] Specifically, the upper end of the driving part 30 is connected with a transmission rod 39, the transmission rod 39 can drive the driving part 30 to move up and down under the force state. The left end of the transmission rod 39 is connected with the rear end side wall of the support 10 and can slide up and down along the rear end side wall of the support 10 under the action of external force. The external force action can be any mechanism for pushing the transmission rod 39 to move up and down, such as pneumatic, hydraulic or electric, which belongs to the prior art and is not shown in the figure.

[0065] Specifically, the left side of the slide rail 32 is provided with a slide rod 320, the front end of the driving part 30 is provided with an extension block 301 on the left side of the side of the opening block 31, the slide rod 320 penetrates through the extension block 301 and is connected with a stop block 321, and the extension block 301 can slide up and down along the slide rod 320. The slide rod 320 and the stop block 321 cooperate with each other to control the distance between the driving part 30 and the slide rail 32 to be kept within the height range of the slide rod 320.

[0066] Through the above structural design, after the correction rod 35 opens the lead of the core package, the opening block 31 and the two linkage blocks 33 have a mutual force, so that the driving part 30 is kept at the uppermost end of the slide rod 320. At this time, downward force is applied to the transmission rod 39, and the driving part 30, the opening block 31 and the linkage block 33 drive the correction rod 35 and the baffle 36 to descend, so that the correction rod 35 descends and opens the two leads from top to bottom, so that the up-down distance of the two leads is kept consistent.

[0067] The use process of the core package lead correction and visual detection device is as follows:

[0068] When the core package moves to the specified position, the driving part 30 is started, the driving part 30 drives the opening block 31 to move downward, pushes the upper parts of the two linkage blocks 33 away from each other, so that the correction rod 35 and the baffle 36 at the lower end of the two linkage blocks 33 are close to each other, and the correction rod 35 opens the two leads to a certain distance;

[0069] Downward force is applied to the transmission rod 39, and the driving part 30, the opening block 31 and the linkage block 33 drive the correction rod 35 and the baffle 36 to descend, so that the correction rod 35 descends and opens the two leads from top to bottom, so that the up-down distance of the two leads is kept consistent, and then the above structure is reset;

[0070] The two visual detection lenses 20 are used to visually shoot and compare the core package leads. If the leads are bent, they are defective products. The correction and visual detection operations are completed.

[0071] In the present application, unless otherwise expressly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or communicate with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise expressly limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0072] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments, and the preferred embodiments of the present application are given in the drawings, but do not limit the patent scope of the present application. The present application can be realized in many different forms, and conversely, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing specific embodiments, or equivalently replace some of the technical features. Any equivalent structure made by using the content of the present application specification and drawings, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present application.

Claims

1. A core wrap lead correction and vision inspection apparatus, characterized by, It includes The mounting assembly (1) includes a bracket (10), and the rear end of the bracket (10) is connected with a fixing plate (11); The visual detection assembly (2) includes two visual detection lenses (20) mounted on the bracket (10), and the lens directions of the two visual detection lenses (20) are perpendicular and intersect at a point; The correction assembly (3) is arranged on the inner side of the bracket (10) and is used for correcting the lead of the core package.

2. The core wrap lead correction and vision inspection apparatus of claim 1, wherein, The bracket (10) is provided with a light transmission hole (21) directly below the upper visual detection lens (20), the bracket (10) is connected with a light source one (22) at the lower end of the light transmission hole (21), the right end of the bracket (10) is connected with a light source two (23) at the bottom, and the light source two (23) is located on the shooting path of the lower visual detection lens (20).

3. The core wrap lead correction and vision inspection apparatus of claim 1, wherein, The correction assembly (3) includes a driving part (30), the lower side of the front end of the driving part (30) is connected with a strutting block (31), the lower side of the driving part (30) is provided with a horizontal sliding rail (32), the front of the sliding rail (32) is provided with two linkage blocks (33), the sliding rail (32) and the two linkage blocks (33) are both provided with sliding blocks (34), the two sliding blocks (34) can slide on the sliding rail (32), and the lower ends of the two linkage blocks (33) are respectively connected with a correction rod (35) and a baffle (36).

4. The core wrap lead correction and vision inspection apparatus of claim 3, wherein, The upper end of the correction rod (35) is lower than the lower end of the baffle (36), and the right end of the correction rod (35) is provided with a V-shaped bevel.

5. The core wrap lead correction and vision inspection apparatus of claim 3, wherein, The lower end of the strutting block (31) is provided with a V-shaped bevel, the front ends of the two linkage blocks (33) extend outward to form rotating shafts (330) on the upper side, the rotating shafts (330) are provided with rollers (331) and the rollers (331) rotate around the rotating shafts (330), and the two rollers (331) and the strutting block (31) are located in the same vertical plane.

6. The core wrap lead correction and vision inspection apparatus of claim 3, wherein, The two linkage blocks (33) and the sliding rail (32) also have an elastic connection relationship, so that the two linkage blocks (33) can automatically reset in a force-free state.

7. The core wrap lead correction and vision inspection apparatus of claim 3, wherein, The front end of the fixing plate (11) is connected with a vertical guide rail (37), the front end of the guide rail (37) is respectively provided with two movable blocks (38), the two movable blocks (38) can slide up and down on the front end of the guide rail (37), and the front ends of the two movable blocks (38) are respectively connected with the driving part (30) and the sliding rail (32).

8. The core wrap lead correction and vision inspection apparatus of claim 3, wherein, The upper end of the driving part (30) is connected with a transmission rod (39), and the transmission rod (39) can drive the driving part (30) to move up and down in a force state.

9. The core wrap lead correction and vision inspection apparatus of claim 3, wherein, The left side of the sliding rail (32) is provided with a sliding rod (320), the front end of the driving part (30) is provided with an extension block (301) on the left side of the side of the strutting block (31), the sliding rod (320) penetrates through the extension block (301) and is connected with a stop block (321), and the extension block (301) can slide up and down along the sliding rod (320).

Citation Information

Patent Citations

  • Capacitor appearance defect multiple superposition detection system and method based on visual inspection

    CN118090749B