Double-station winding machine

Abstract

The utility model provides a double-station winding machine, and belongs to the technical field of winding machines. A table; the die feeding mechanism is located on the upper side of the workbench and used for inserting the products which are not wound into the jig. The discharging output mechanism is located at the opposite angle of the mold feeding mechanism and used for receiving the finished product and transferring the finished product to the next machine; the first winding station and the second winding station are located between the die feeding mechanism and the discharging output mechanism; firstly, a mold feeding mechanism, a discharging output mechanism and two independently operating winding stations are integrated in the equipment, so that a non-wound product can be quickly and accurately inserted into a jig, the winding procedure of the whole product is completed by one machine, multiple machines do not need to be connected, and the use cost and the cost performance are saved. The two winding stations are located on the same platform, alignment of two machines is not needed, manual intervention is not needed in the whole process, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of winding machine, concretely relates to a double-station winding machine. BACKGROUND

[0002] The winding machine is one of indispensable equipment in electronic manufacturing industry, is widely used in the production process of transformer, inductor, motor and other products, with the progress of automation technology and precision machinery design, the concept of multi-station winding machine appears, its purpose is to improve the output per unit time, reduces the non-productive time waste, such as feeding, discharging and changeover time.

[0003] The patent with the authorized publication number "CN216562760U" records a single shaft sleeve winding machine, which comprises a rack, a sleeve feeding device, an upper wire device, a wire guide, a sleeve clamping device, a feeding and discharging mechanism, a clamping part, a wire cutting device, the wire guide is arranged on the vertical surface of the rack, and a sleeve sleeve and a copper wire tube are arranged on the wire guide; the sleeve sleeve is provided with a sleeve notch, and a sleeve feeding wheel set is arranged at the sleeve notch; the copper wire tube is provided with a wire tube notch, and a wire feeding wheel set is arranged at the wire tube notch; the inner side of the sleeve feeding wheel set and the wire feeding wheel set is provided with a motor structure, the sleeve clamping device can move horizontally, the sleeve clamping device is provided with a pipe cutting device, the rack on one side of the wire guide is further provided with a first guide needle part, and the rack on the other side of the wire guide is provided with a second guide needle part; a single shaft sleeve winding machine is proposed, which realizes the processing of small batch products through a new connection structure, is convenient to operate, and is simple to assemble and disassemble, convenient to maintain and debug.

[0004] The above-mentioned patent realizes the processing of small batch products through a new connection structure, is convenient to operate, and is simple to assemble and disassemble, convenient to maintain and debug, the traditional single-station winding machine often needs to wait for a winding process to be completed before starting the feeding of the next product during product processing, which leads to low production efficiency, cannot meet the needs of modern industry for efficient production and large batch customization, and naturally has some limitations, such as insufficient smoothness of coordination between stations, occupation of too much time by auxiliary processes (such as threading and tape processing), and inconvenient operation caused by unreasonable equipment layout. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a double-station winding machine, which aims to solve the problem that the traditional single-station winding machine in the prior art often needs to wait for a winding process to be completed before starting the feeding of the next product during product processing, which leads to low production efficiency, cannot meet the needs of modern industry for efficient production and large batch customization, and naturally has some limitations, such as insufficient smoothness of coordination between stations, occupation of too much time by auxiliary processes (such as threading and tape processing), and inconvenient operation caused by unreasonable equipment layout.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] A double position winding machine, it includes:

[0008] Workbench;

[0009] Mould feeding mechanism, mould feeding mechanism is located at the upside of workbench, for inserting the unwinding product into the mould;

[0010] Discharging output mechanism, the discharging output mechanism is located at the diagonal of mould feeding mechanism, for receiving the finished product and delivering it to the next machine;

[0011] First winding station and second winding station, the first winding station and second winding station are located between mould feeding mechanism and discharging output mechanism;

[0012] Winding unit A and winding unit B, winding unit A and winding unit B correspond to first winding station and second winding station respectively;

[0013] Feeding equipment and discharging equipment, the feeding equipment and discharging equipment are located in mould feeding mechanism and discharging output mechanism respectively, and are responsible for the feeding of product and the discharging of finished product respectively;

[0014] Three-wire three-tube threading mechanism, can complete multiple processes of a product;

[0015] External adhesive tape machine, the external adhesive tape machine is located at one side of mould feeding mechanism, and is independently placed on the outside to facilitate operation and avoid waste falling into the adhesive tape;

[0016] Feeding unit and discharging unit, the feeding unit and discharging unit are located in mould feeding mechanism and discharging output mechanism respectively, and are used for action control in the feeding and discharging process respectively;

[0017] Wire feeding unit and threading unit, cooperatively complete the transmission and threading of wire;

[0018] Further include, the guide needle bar is divided into A guide needle bar and B guide needle bar, and multiple direction movement is realized through motor control;

[0019] Spindle unit, multiple dimension movement of up and down, left and right, front and back is carried out, and can cooperate with both sides guide needle bar to complete the action such as foot winding and wire cutting.

[0020] As a preferred scheme of the utility model, the external adhesive tape machine is provided with front and rear motors, which allows it to enter and exit the work area as needed, so as to not affect the internal operation process.

[0021] As a preferred scheme of the utility model, the upper end of the workbench is fixedly connected with a support.

[0022] As a preferred scheme of the utility model, the three-wire three-tube threading mechanism can complete the whole winding process of one product at a time, without needing to connect other equipment additionally.

[0023] As a preferred scheme of the utility model, the overall layout design of the winding machine makes the feeding position built-in, shortens the feeding stroke and improves the work efficiency.

[0024] As a preferred scheme of the utility model, the lower end of the workbench is fixedly connected with supporting legs and universal wheels.

[0025] Compared with the prior art, the utility model has the beneficial effects that:

[0026] 1. In the scheme, firstly, the device internally integrates a mold feeding mechanism, a discharging output mechanism and two independent winding stations, so that the unwound product can be quickly and accurately inserted into the jig and automatically transferred to the next machine after winding, the whole process does not need manual intervention, the production efficiency is improved, one machine completes the whole winding process of the product, multiple machines are not needed to be connected, the use cost is saved, and the cost performance ratio is high. The two winding stations are located on one platform, without the need for alignment of two machines, the whole process does not need manual intervention, the production efficiency is improved. In addition, the application of the three-wire three-tube threading mechanism allows the whole winding process of the product to be completed at a time, which not only simplifies the process flow, but also reduces the error and failure risk caused by the operation of multiple devices. The unique design of the external adhesive tape machine also ensures the operation convenience while avoiding the influence of waste materials on the finished product.

[0027] 2. In the scheme, the fixed support at the upper end of the workbench provides stable support for the device, and the supporting legs and universal wheels connected at the lower end take into account the stability and flexible movement, adapting to the installation requirements in different scenes. More importantly, the main shaft unit has multi-dimensional movement capability and can realize complex foot winding, line cutting and other actions in cooperation with the guide needle rods on both sides, ensuring the consistency and stability of the winding quality. In addition, due to the built-in design of the feeding position, the feeding stroke is effectively shortened, the material transportation time is reduced, and thus the overall work efficiency is improved. This compact and flexible design concept brings better operation experience and higher economic benefits to the user. BRIEF DESCRIPTION OF DRAWINGS

[0028] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, together with the embodiments of the utility model, for explaining the utility model, and do not constitute a limitation on the utility model. In the drawings:

[0029] Figure 1 It is a perspective view of the utility model;

[0030] Figure 2 The mold feeding, discharging and outputting perspective view of the utility model;

[0031] Figure 3 The mold feeding, discharging and outputting perspective view of the utility model;

[0032] Figure 4 The mold feeding, discharging and outputting perspective view of the utility model;

[0033] Figure 5 The mold feeding, discharging and outputting perspective view of the utility model.

[0034] In the figure: 1, mold feeding mechanism; 2, discharging output mechanism; 3, winding station A; 4, winding station B; 5, workbench; 6, support leg; 7, support; 8, winding unit A; 9, winding unit B; 10, feeding equipment; 11, three-wire three-tube threading mechanism; 12, discharging equipment; 13, external adhesive tape machine; 14, feeding unit; 15, discharging unit; 16, main shaft unit; 17, wire feeding unit; 18, threading unit; 19, A guide needle rod; 20, B guide needle rod; 21, universal wheel. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. Embodiment 1

[0036] Please refer to Figures 1-5 The utility model provides the following technical scheme:

[0037] A double-station winding machine, comprising:

[0038] Workbench 5;

[0039] Mold feeding mechanism 1, the mold feeding mechanism 1 is located at the upside of workbench 5, for inserting the unwound product into the mold;

[0040] Discharging output mechanism 2, the discharging output mechanism 2 is located at the diagonal of mold feeding mechanism 1, for receiving the finished product and transmitting it to the next machine;

[0041] First winding station 3 and second winding station 4, the first winding station 3 and the second winding station 4 are located between mold feeding mechanism 1 and discharging output mechanism 2;

[0042] Winding unit A 8 and winding unit B 9, winding unit A 8 and winding unit B 9 correspond to the first winding station 3 and the second winding station 4 respectively;

[0043] The upper feeding device 10 and the lower feeding device 12 are respectively located in the mold feeding mechanism 1 and the lower output mechanism 2, and are respectively responsible for the feeding of products and the discharging of finished products;

[0044] The three-wire three-tube threading mechanism 11 can complete multiple processes of a product;

[0045] The external adhesive tape machine 13 is located on one side of the mold feeding mechanism 1 and is independently placed on the outside for operation and to avoid waste falling into the adhesive tape;

[0046] The upper feeding unit 14 and the lower feeding unit 15 are respectively located in the mold feeding mechanism 1 and the lower output mechanism 2, and are respectively used for action control in the feeding and discharging processes;

[0047] The wire feeding unit 17 and the wire threading unit 18 cooperatively complete the transmission and threading of the wire;

[0048] Further, the guide needle rod is divided into an A guide needle rod 19 and a B guide needle rod 20, and multi-directional movement is realized through motor control;

[0049] The main shaft unit 16 moves in multiple dimensions of up and down, left and right, front and back, and can complete actions such as foot winding and wire cutting with the two side guide needle rods.

[0050] In the specific embodiment of the utility model, start the feeding equipment 10, place the unwound product on the first winding station 3 and the second winding station 4 of the workbench 5 through the mold feeding mechanism 1, the feeding unit 14 controls the feeding equipment 10, accurately places the product in the specified position of the winding unit A 8 and the winding unit B 9, the wire feeding unit 17 starts to work, feeds the wire to the threading unit 18, the threading unit 18 is cooperated with the three-wire three-tube threading mechanism 11, completes the threading work of the wire, the winding unit A 8 and the winding unit B 9 respectively carry out the winding operation to the product on the first winding station 3 and the second winding station 4, the A guide needle rod 19 and the B guide needle rod 20 realize multidirectional movement under the control of the motor, assist the winding unit to complete winding, the spindle unit 16 carries out multidimensional movement of up and down, left and right, front and back, cooperates the guide needle rod on both sides to complete the actions such as foot winding and wire cutting, after winding, the discharging unit 15 controls the discharging equipment 12, takes the finished product from the winding station and transfers to the next machine, the external adhesive tape machine 13 is independently placed outside during winding, which is convenient for operation and avoids waste falling into the adhesive tape, the double-station design allows two products to carry out winding work simultaneously, significantly improves the production efficiency, the external adhesive tape machine and the independent operation unit make the operation more convenient, reduce the labor intensity of the operator, the compact structure design saves the production space, has strong adaptability, is convenient for integration with other equipment, the modular design makes the maintenance and replacement of parts more convenient and fast, reduces the downtime, adapts to the production needs of different products and improves the versatility of the equipment.

[0051] For details, please refer to Figures 1-5 The external adhesive tape machine 13 is provided with front and rear motors, which allows it to enter and exit the work area as needed, thereby not affecting the internal operation process.

[0052] In the embodiment, the external adhesive tape machine 13 is located outside the winding machine and is independent of the internal operation process. The equipment is configured with two front and rear motors, which can be driven by the motor to advance into the work area or retreat from the work area according to the production needs. The front motor and the rear motor control the forward movement and the backward movement of the external adhesive tape machine 13 respectively. The operator can instruct the motor to work through the control panel or the foot switch, thereby adjusting the position of the adhesive tape machine. The configuration of the front and rear motors ensures that the adhesive tape machine does not interfere with the internal operation process of the winding machine during use, and also facilitates maintenance and replacement of the adhesive tape. During the operation of the winding machine, when the adhesive tape winding operation is needed, the operator starts the front motor to make the external adhesive tape machine 13 enter the work area. After completing the adhesive tape winding, the operator starts the rear motor to retreat the external adhesive tape machine 13 to a position that does not affect the internal operation process. The entry and exit of the adhesive tape machine into the work area can be flexibly adjusted as needed, which does not interfere with the normal operation process of the winding machine, ensuring the continuity and efficiency of production.

[0053] For details, please refer to Figures 1-5The upper end of the workbench 5 is fixedly connected with a support 7.

[0054] In this embodiment: the support 7 provides stable support for the components, and the support 7 serves as a mounting platform, facilitating the installation, adjustment, and maintenance of the components. Through the design of the support 7, the layout of the components inside the winding machine can be optimized, making the wire flow path more reasonable and reducing interference and collision during operation.

[0055] For details, please refer to Figures 1-5 The three-wire three-tube threading mechanism 11 can complete all winding processes for one product at a time without the need for additional online equipment.

[0056] In this embodiment: the three-wire three-tube threading mechanism 11 can simultaneously control three wires and three pipelines, reducing the number and complexity of equipment on the production line, simplifying the operation process, saving space in the production workshop, completing the winding process at a time, reducing the transfer time between products at various stations, improving production efficiency, reducing equipment investment and maintenance costs, reducing overall production costs, reducing the connection points between equipment, reducing the failure rate, and improving the stability and reliability of the equipment.

[0057] For details, please refer to Figures 1-5 The overall layout design of the winding machine makes the feeding position internalized, shortening the feeding stroke and improving work efficiency.

[0058] In this embodiment: the overall layout design of the winding machine adopts an internalized feeding position scheme, i.e., the mold feeding mechanism 1 is arranged near the center of the workbench 5, making the feeding process of unwound products more direct and compact. Due to the internalized feeding position, the stroke of the unwound product from the feeding point to the first winding station 3 and the second winding station 4 is shortened. This design reduces the time and labor consumption during the feeding process.

[0059] For details, please refer to Figures 1-5 The lower end of the workbench 5 is fixedly connected with a support leg 6 and a universal wheel 21.

[0060] In this embodiment: the addition of the support leg 6 improves the stability of the workbench 5, ensuring the stability of the winding machine during operation, reducing errors caused by vibration, and the universal wheel 21 allows the winding machine to be easily moved within the production workshop, facilitating the layout adjustment, maintenance, and cleaning of the equipment. The universal wheel 21 usually has a locking mechanism that can lock the wheels when a fixed position is needed, ensuring the stability of the equipment during operation.

[0061] The working principle and use process of the utility model: the product without winding is inserted into the fixture by the mold feeding mechanism 1, the product is first conveyed to the first winding station 3, the winding unit A 8 starts winding operation on the product, while winding is completed at the first winding station 3, another product can be sent by the mold feeding mechanism 1 and be prepared to receive the processing of the winding unit B 9 at the second winding station 4.This double-station design improves efficiency, allows one station to be processed while the other station can prepare the next product, the wire feeding unit 17 is responsible for providing wire, and the threading unit 18 cooperates with the wire feeding unit to ensure that the wire accurately passes through the three-wire three-tube threading mechanism 11, so as to complete multiple processes of the product, the A guide needle rod 19 and the B guide needle rod 20 realize multidirectional movement through motor control, assist the spindle unit 16 to perform multidimensional movement such as up and down, left and right, and front and back, to complete complex actions such as foot winding and cutting line head, once winding is completed, the discharging output mechanism 2 receives the finished product from the first or second winding station and delivers it to the next machine or designated position.In this process, the discharging device 12 assists in taking the finished product out of the fixture, the adhesive tape machine external device 13 is independently placed outside, which is convenient for operators to use and prevents waste from falling into the adhesive tape to affect product quality, the feeding unit 14 and the discharging unit 15 are respectively used to control specific actions in the feeding and discharging processes, ensure smooth flow, reduce the labor intensity of operators, the compact structure design saves production space, has strong adaptability, is convenient for integration with other equipment, the modular design makes maintenance and replacement of parts more convenient and fast, reduces downtime, adapts to the production needs of different products, and improves the versatility of the equipment.

[0062] Finally, it should be pointed out that: the above only for preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement for part of the technical features.Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A dual-station winding machine, characterized in that, include: Workbench (5); The mold feeding mechanism (1) is located on the upper side of the workbench (5) and is used to insert unwound products into the mold. The unloading output mechanism (2) is located diagonally opposite the mold loading mechanism (1) and is used to receive the finished product and transfer it to the next machine. The first winding station (3) and the second winding station (4) are located between the mold feeding mechanism (1) and the unloading output mechanism (2). Winding unit A (8) and winding unit B (9), the winding unit A (8) and winding unit B (9) respectively correspond to the first winding station (3) and the second winding station (4). The feeding device (10) and the unloading device (12) are located in the mold feeding mechanism (1) and the unloading output mechanism (2) respectively, and are responsible for feeding the product and unloading the finished product respectively. The three-wire, three-tube threading mechanism (11) can complete multiple processes for a product; External tape machine (13), the external tape machine (13) is located on one side of the mold feeding mechanism (1), and is placed independently on the outside for operation and to prevent waste from falling into the tape; The loading unit (14) and unloading unit (15) are located in the mold loading mechanism (1) and unloading output mechanism (2) respectively, and are used for action control during the loading and unloading process; The wire feeding unit (17) and the wire threading unit (18) work together to complete the wire feeding and threading; It also includes a guide rod divided into an A guide rod (19) and a B guide rod (20), which can move in multiple directions through motor control; The main spindle unit (16) can move in multiple dimensions, including up and down, left and right, and forward and backward, and can cooperate with the guide needle rods on both sides to complete actions such as wrapping the foot and cutting the thread ends.

2. The dual-station winding machine according to claim 1, characterized in that: The external tape machine (13) is equipped with front and rear motors, allowing it to enter and exit the work area as needed, so as not to affect the internal operation process.

3. A dual-station winding machine according to claim 2, characterized in that: The upper end of the workbench (5) is fixedly connected to a bracket (7).

4. A dual-station winding machine according to claim 3, characterized in that: The three-wire, three-tube threading mechanism (11) can complete all the winding processes of a product in one go without the need for additional connected equipment.

5. A dual-station winding machine according to claim 4, characterized in that: The overall layout design of the winding machine allows the feeding position to be built-in, shortening the feeding stroke and improving work efficiency.

6. A dual-station winding machine according to claim 5, characterized in that: The lower end of the workbench (5) is fixedly connected to a support leg (6) and a caster wheel (21).

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