LED mounting device

By designing an automated LED installation device, the problem of time-consuming and labor-intensive manual assembly was solved, achieving efficient and stable assembly of LED lights and reducing the risk of damage from manual operation.

CN223758533UActive Publication Date: 2026-01-02ZHEJIANG LINGJIE INTELLIGENT CONTROL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520237742.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-02
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

The current small-scale production of LED lights mainly relies on manual assembly, which is time-consuming, labor-intensive, and prone to damaging the lamps.

Method used

Design an LED mounting device comprising a housing module, a pin component feeding unit, an LED circuit board transmission unit, and a pin operation unit to achieve automated mounting of pin components, including automated processes for feeding, transmission, and operation units.

Benefits of technology

It improves the assembly efficiency and stability of LED lights, reduces the risk of damage from manual operation, and enhances production efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223758533U_ABST
    Figure CN223758533U_ABST
Patent Text Reader

Abstract

The utility model discloses an LED installation device, which is used for installing a pin element on an LED circuit board and comprises a box body module and a processing module, the processing module is installed on the box body module and comprises a pin element feeding unit, an LED circuit board transmission unit and a pin operation unit, the pin inserting element feeding unit comprises a feeding base, a feeding support, a feeding motor and a feeding conveying belt. The feeding base is fixedly installed at the top end of the box body module, and the feeding support is fixedly installed on the side, away from the box body module, of the feeding base. According to the LED mounting device disclosed by the utility model, the pin element is automatically mounted on the LED circuit board through the box body module, the pin element feeding unit, the LED circuit board transmission unit and the pin operation unit, and the LED mounting device has the advantages of stable structure, high practicability, high efficiency and the like.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to LED pin technology field, concretely relates to a LED installation device. BACKGROUND

[0002] As a kind of domestic lighting lamps for replacing tungsten lamp and fluorescent lamp, LED light has the advantages of small energy consumption, large light efficiency, no mercury, no radiation pollution and renewable material, etc., is more and more welcomed by consumers in the energy increasingly nervous today, and current small-scale production of LED lamp mainly relies on manual assembly, this way not only time-consuming, laborious, but also easy to damage LED lamp.

[0003] Therefore, for the above problems, to be further improved. INVENTION CONTENTS

[0004] The utility model discloses a kind of LED installation devices, which is installed to LED circuit board by box module, pin element feeding unit, LED circuit board transmission unit and pin operating unit automation, with the advantages of stable structure, high practicality and high efficiency.

[0005] To achieve the above purpose, the utility model provides a kind of LED installation device, for installing pin element to LED circuit board, including box module and processing module, the processing module is installed in the box module, wherein:

[0006] The processing module includes pin element feeding unit, LED circuit board transmission unit and pin operating unit, wherein:

[0007] The pin element feeding unit includes feeding base, feeding support, feeding motor and feeding conveyer belt, the feeding base is fixedly installed at the top of the box module, and the feeding support is fixedly installed on the side of the feeding base away from the box module, the feeding motor and the feeding conveyer belt are both installed on the feeding support, and the feeding conveyer belt is connected with the driving end of the feeding motor;

[0008] The LED circuit board transmission unit includes transmission support, transmission motor, first transmission belt, second transmission belt, third transmission belt, transmission rod and push cylinder, the transmission support is fixedly installed at the top of the box module, and the transmission motor and the transmission rod are both installed on the transmission support, the first transmission belt is installed between the transmission rod (middle) and the transmission motor (driving end), the second transmission belt is located on one side of the transmission support and is installed on one end of the transmission rod, the second transmission belt is located on the other side of the transmission support and is installed on the other end of the transmission rod, and the push cylinder is located on the side of the transmission support close to the pin element feeding unit.

[0009] The pin operating unit comprises an operating support, a first moving assembly, a second moving assembly and a pin assembly, the operating support is fixedly installed at the top end of the box module, the first moving assembly is installed on the operating support, the second moving assembly is installed on the first moving assembly, and the pin assembly is installed on the second moving assembly.

[0010] As a further preferred technical solution of the above technical solution, the first moving assembly comprises a sliding rail, a sliding block and a first driver, the sliding rail and the first driver are installed on the operating support, and the sliding block is installed on the sliding rail.

[0011] As a further preferred technical solution of the above technical solution, the second moving assembly comprises a connecting plate and a second driver, the connecting plate is installed on the sliding block, and the second driver is installed on the connecting plate.

[0012] As a further preferred technical solution of the above technical solution, the pin assembly comprises a pin cylinder and a pin mounting piece, the pin cylinder is installed on the second driver, and the pin mounting piece is installed on the pin cylinder.

[0013] As a further preferred technical solution of the above technical solution, the box module is installed with a control operating unit.

[0014] As a further preferred technical solution of the above technical solution, the feeding conveying belt is used for conveying a plurality of pin elements, and the second conveying belt and the third conveying belt are used for conveying LED circuit boards. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a structural schematic view of an LED mounting device of the utility model.

[0016] Fig. 2 is a structural schematic view of a processing module of an LED mounting device of the utility model.

[0017] Fig. 3 is a structural schematic view of a processing module of an LED mounting device of the utility model.

[0018] The reference signs include: 100, box module; 110, control operation unit; 200, processing unit; 210, pin element feeding unit; 211, feeding base; 212, feeding support; 213, feeding motor; 214, feeding conveyor belt; 220, LED circuit board conveying unit; 221, conveying support; 222, conveying motor; 223, first conveying belt; 224, second conveying belt; 225, third conveying belt; 226, conveying rod; 227, pushing cylinder; 230, pin operation unit; 231, operation support; 232, first moving assembly; 2321, sliding rail; 2322, sliding block; 2323, first driver; 233, second moving assembly; 2331, connecting plate; 2332, second driver; 234, pin assembly; 2341, pin cylinder; 2342, pin mounting; 300, LED circuit board. DETAILED DESCRIPTION

[0019] The following description is provided to enable any person skilled in the art to practice the present application. The preferred embodiments described below are only examples of the present application and the other obvious variants can be thought by those skilled in the art. The basic principles of the present application defined in the following description can be applied to other embodiments, variants, improvements, equivalents and other technical solutions without departing from the spirit and scope of the present application.

[0020] The present application discloses a kind of LED installation device, the following preferred embodiment is further described to the specific embodiment of utility model, with preferred embodiment.

[0021] In the embodiments of the present application, those skilled in the art should note that the LED circuit board and pin element involved in the present application can be regarded as prior art.

[0022] Preferred embodiment.

[0023] As Figs. 1-3 The present application discloses a kind of LED installation device, for installing pin element to LED circuit board 300, including box module 100 and processing module 200, the processing module 200 is installed in the box module 100, wherein:

[0024] The processing module 200 includes pin element feeding unit 210, LED circuit board conveying unit 220 and pin operation unit 230, wherein:

[0025] The pin element feeding unit 210 comprises a feeding base 211, a feeding support 212, a feeding motor 213 and a feeding conveyor belt 214, the feeding base 211 is fixedly installed at the top end of the box module 100, and the feeding support 212 is fixedly installed at the side of the feeding base 211 away from the box module 100, the feeding motor 213 and the feeding conveyor belt 214 are both installed on the feeding support 212, and the feeding conveyor belt 214 is connected with the driving end of the feeding motor 213;

[0026] The LED circuit board conveying unit 220 comprises a conveying support 221, a conveying motor 222, a first conveying belt 223, a second conveying belt 224, a third conveying belt 225, a conveying rod 226 and a pushing cylinder 227, the conveying support 221 is fixedly installed at the top end of the box module 100, and the conveying motor 222 and the conveying rod 226 are both installed on the conveying support 221, the first conveying belt 223 is installed between the conveying rod 226 (middle) and the conveying motor 222 (driving end), the second conveying belt 224 is located at one side of the conveying support 221 and is installed at one end of the conveying rod 226, the second conveying belt 224 is located at the other side of the conveying support 221 and is installed at the other end of the conveying rod 226, and the pushing cylinder 227 is located at the side of the conveying support 221 close to the pin element feeding unit 210;

[0027] The pin operating unit 230 comprises an operating support 231, a first moving assembly 232, a second moving assembly 233 and a pin assembly 234, the operating support 231 is fixedly installed at the top end of the box module 100, and the first moving assembly 232 is installed on the operating support 231, the second moving assembly 233 is installed on the first moving assembly 232, and the pin assembly 234 is installed on the second moving assembly 233.

[0028] Specifically, the first moving assembly 232 comprises a sliding rail 2321, a sliding block 2322 and a first driver 2323, the sliding rail 2321 and the first driver 2323 are installed on the operating support 231, and the sliding block 2322 is installed on the sliding rail 2321.

[0029] More specifically, the second moving assembly 233 comprises a connecting plate 2331 and a second driver 2332, the connecting plate 2331 is installed on the sliding block 2322, and the second driver 2332 is installed on the connecting plate 2331.

[0030] Further, the pin assembly 234 comprises a pin cylinder 2341 and a pin mounting 2342, the pin cylinder 2341 is mounted on the second driver 2332 and the pin mounting 2342 is mounted on the pin cylinder 2341.

[0031] Further, the box module 100 is mounted with a control operation unit 110.

[0032] Preferably, the feeding conveying belt 214 is used for conveying pin elements and the second conveying belt 224 and the third conveying belt 225 are used for conveying LED circuit boards 300.

[0033] The principle of the utility model is as follows: firstly, pin elements are fed by a pin element feeding unit and are conveyed by a feeding conveying belt, then the pin assembly is moved to the upper side of the feeding conveying belt by a first moving assembly and a second moving assembly and the pin elements are mounted on the pin mounting, then the pin assembly is moved to the upper side of the LED circuit board by the first moving assembly and the second moving assembly and the pin cylinder is driven to mount the carried pin elements on the LED circuit board, the above work is repeated, after a piece of LED circuit board is completely mounted with pin elements, the pushing cylinder is started to move the mounted LED circuit board to the second conveying belt and the third conveying belt, the conveying motor is started to drive the conveying motor to rotate the conveying rod through the first conveying belt, then the second conveying belt and the third conveying belt are driven to move, and then the LED circuit board is driven to be discharged.

[0034] It is worth mentioning that the technical features of the LED circuit board and the pin element involved in the utility model patent application should be regarded as prior art, the specific structure, working principle and possible control mode and spatial arrangement mode of these technical features can be selected conventionally in the art, and should not be regarded as the invention point of the utility model patent, and the utility model patent will not be further expanded and described in detail.

[0035] For those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified or some technical features can be replaced equivalently, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An LED mounting device for mounting pin elements to an LED circuit board, characterized by, It comprises a box module and a processing module, which is installed in the box module, wherein: The processing module comprises a pin element feeding unit, an LED circuit board conveying unit and a pin operating unit, wherein: The pin element feeding unit comprises a feeding base, a feeding support, a feeding motor and a feeding conveyor belt, the feeding base is fixedly installed at the top end of the box module and the feeding support is fixedly installed on the side of the feeding base away from the box module, the feeding motor and the feeding conveyor belt are both installed on the feeding support and the feeding conveyor belt is connected with the driving end of the feeding motor; The LED circuit board conveying unit comprises a conveying support, a conveying motor, a first conveying belt, a second conveying belt, a third conveying belt, a conveying rod and a pushing cylinder, the conveying support is fixedly installed at the top end of the box module and the conveying motor and the conveying rod are both installed on the conveying support, the first conveying belt is installed between the conveying rod and the conveying motor, the second conveying belt is located on one side of the conveying support and is installed on one end of the conveying rod, the second conveying belt is located on the other side of the conveying support and is installed on the other end of the conveying rod, and the pushing cylinder is located on the side of the conveying support close to the pin element feeding unit; The pin operating unit comprises an operating support, a first moving assembly, a second moving assembly and a pin assembly, the operating support is fixedly installed at the top end of the box module and the first moving assembly is installed on the operating support, the second moving assembly is installed on the first moving assembly and the pin assembly is installed on the second moving assembly.

2. An LED mounting device according to claim 1, wherein The first moving assembly comprises a sliding rail, a sliding block and a first driver, the sliding rail and the first driver are installed on the operating support and the sliding block is installed on the sliding rail.

3. An LED mounting device according to claim 2, wherein The second moving assembly comprises a connecting plate and a second driver, the connecting plate is installed on the sliding block and the second driver is installed on the connecting plate.

4. An LED mounting device according to claim 3, wherein The pin assembly comprises a pin cylinder and a pin mounting, the pin cylinder is installed on the second driver and the pin mounting is installed on the pin cylinder.

5. An LED mounting device according to claim 4, wherein The box module is installed with a control operating unit.

6. An LED mounting device according to claim 5, wherein The feeding conveyor belt is used for conveying a plurality of pin elements and the second conveying belt and the third conveying belt are used for conveying LED circuit boards.