Universal controller used in unit valve
The wiring harness is fixed by a combination of rotating connecting plate and limiting plug, and the rubber protrusion and U-shaped groove are used for limiting, which solves the problem of loose wiring harness of unit valve controller. At the same time, the support base and heat insulation plate structure realize heat dissipation, which improves connection stability and heat management effect.
Patent Information
- Application Number
- CN202520212765.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-11
AI Technical Summary
The wiring harness and terminal block connection of the existing unit valve controller are not secure and are prone to loosening, which affects the normal use of the controller. At the same time, the controller's heat is not easily dissipated, which may damage the mounting surface.
A universal controller for unit valves was designed. The wiring harness is fixed by a combination of a rotating connecting plate and a limiting plug. Rubber protrusions and U-shaped grooves are used for limiting. Combined with a support base and heat insulation plate structure, the wiring harness is stably connected and heat is effectively dissipated.
It improves the connection strength between the wiring harness and the terminal block, prevents the wiring harness from loosening, and effectively dissipates the controller's heat through the heat insulation plate, protecting the mounting surface from damage.
Smart Images

Figure CN223758621U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to controller technical field, concretely is a general controller for unit valve. BACKGROUND
[0002] Unit valve general controller is an indispensable part in industrial automation control system, it is responsible for accurate control unit valve opening and closing, thereby realizes the regulation to fluid medium's flow, pressure etc. Parameter, general controller has strong versatility and flexibility, can adapt to different kinds and specifications unit valve control demand, the existing controller still has certain defect when using.
[0003] The main function of the unit valve controller in the prior art is to receive signals from the host computer or sensor, output control signals to the unit valve according to the preset control logic and algorithm, and realize the opening, closing or adjustment of the valve. The controller needs to be connected and fixed with the terminal row when in use. Once the wire harness is not fixed firmly or the wire harness is pulled, the connection between the wire harness and the terminal row will be loose, which will affect the normal use of the controller. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a general controller for unit valve to solve the problem of loose wire harness on the terminal row of the controller in the market.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a general controller for unit valve, comprising: a controller box body, a mounting plate, a side plate, a terminal row and a wiring pipe, the front and rear parts of the controller box body are connected with mounting plates, the two sides of the controller box body are installed with side plates, the outer sides of the two side plates are installed with terminal rows, the outer side of one side plate is installed with a wiring pipe, the top of the controller box body is installed with a connecting shaft, the outer side of the connecting shaft is rotatably connected with a connecting plate, the surface of the connecting plate is installed with a connecting block, a U-shaped groove is formed in the inside of the connecting block, a rubber protrusion is connected to the inner wall of the U-shaped groove, the surface of the controller box body close to the connecting shaft is connected with a fixed block, a threaded knob is screwed in the inside of the fixed block, and a limiting plug block is inserted into the inside of the fixed block.
[0006] Preferably, the connecting plate and the connecting shaft form a rotating structure.
[0007] Preferably, the limiting plug block and the fixed block form a plug-in structure.
[0008] Preferably, the bottom of the controller box body is connected with a supporting seat, and a through hole is formed in the inside of the supporting seat.
[0009] Preferably, the inner wall of the through hole is connected with a plastic soft plate, and the opposite side of the two plastic soft plates is connected with a clamping block.
[0010] Preferably, the lower part of the support base is provided with a heat insulation plate, and the top of the heat insulation plate is connected with a butt joint block.
[0011] Compared with the prior art, the unit valve of the utility model has the advantages that: the universal controller is used in the unit valve, when the connecting plate moves, the connecting plate can rotate through the connecting shaft, when the connecting plate rotates, the connecting block can be driven to rotate and move, when the limiting insert block moves, the end part of the limiting insert block can move to the top surface of the connecting plate, when the limiting insert block moves to the maximum distance, the threaded knob can be tightened, after the controller box body is installed, the bottom of the heat insulation plate contacts with the installation surface, when the controller box body generates heat, the heat can be dissipated from the bottom, and the heat dissipated from the bottom of the controller box body is not easy to affect the installation surface through the heat insulation plate.
[0012] 1.The unit valve universal controller plays an important role in industrial automation control system, when the terminals on the controller are connected with the wire harness, if the terminals are not fixed firmly, the wire harness and the terminals are easy to be loose, and the wire harness is also easy to be loose when being mistakenly touched and pulled, so that the controller is difficult to be normally used, when the connecting plate moves, the connecting plate can rotate through the connecting shaft, when the connecting plate rotates, the connecting block can be driven to rotate and move, when the limiting insert block moves, the end part of the limiting insert block can move to the top surface of the connecting plate, when the limiting insert block moves to the maximum distance, the threaded knob can be tightened, so that the end part of the threaded knob can be screwed with the limiting insert block, at this time, the limiting insert block can limit the connecting plate, so that the connecting plate is not easy to be loose, then the wire harness connected with the terminals is clamped into the U-shaped groove, so that the wire harness is limited and extruded through the rubber protrusions, so that the wire harness is not easy to be loose, the wire harness connected with the terminals is assisted and limited through the connecting block, so that the wire harness and the terminals are not easy to be loose, thereby the firmness of the connection between the wire harness and the terminals is improved.
[0013] 2. The unit valve general controller is installed, and the bottom of the controller box body is directly contacted with the installation surface, so that the heat of the bottom of the controller box body is not easy to dissipate, and the installation surface is easily affected, when the controller box body is lowered to a certain height, the end of the butt joint block can be inserted into the through hole, at this time, the end of the butt joint block can be extruded to the two groups of clamping blocks, when the plastic soft plate is bent to the maximum, the butt joint block can be completely butt jointed with the supporting seat, at this time, the clamping block can be reset through the plasticity of the plastic soft plate, and the clamping block can be clamped and butt jointed with the butt joint block, so that the heat insulation plate is installed at the bottom of the controller box body, at this time, the controller box body can be installed, and when the controller box body generates heat, the heat can be dissipated from the bottom, and the heat dissipated from the bottom of the controller box body can not easily affect the installation surface through the heat insulation plate. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a front view structural schematic diagram of the utility model;
[0015] Figure 2 It is a top view structural schematic diagram of the controller box body of the utility model;
[0016] Figure 3 It is a left view structural schematic diagram of the connecting block of the utility model;
[0017] Figure 4 It is a top view sectional structural schematic diagram of the fixed block of the utility model;
[0018] Figure 5 It is a front view sectional structural schematic diagram of the supporting seat of the utility model.
[0019] In the drawing: 1, controller box body; 2, mounting plate; 3, side plate; 4, terminal row; 5, wiring tube; 6, connecting shaft; 7, connecting plate; 8, connecting block; 9, U-shaped groove; 10, rubber protrusion; 11, fixed block; 12, screw knob; 13, limiting plug block; 14, supporting seat; 15, through hole; 16, plastic soft plate; 17, clamping block; 18, heat insulation plate; 19, butt joint block. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0021] Please refer to Figures 1-4It can be known that the utility model provides a technical scheme: a unit valve is with general controller, include: controller box body 1, mounting plate 2, side plate 3, terminal row 4 and wiring tube 5, the front and rear of controller box body 1 are connected with mounting plate 2, the both sides of controller box body 1 are installed with side plate 3, the outside of two side plates 3 is installed with terminal row 4, the outside of a side plate 3 is installed with wiring tube 5, the top of controller box body 1 is installed with connecting shaft 6, the outside of connecting shaft 6 is rotatably connected with connecting plate 7, the surface of connecting plate 7 is installed with connecting block 8, the inside of connecting block 8 is passed through and is set up U-shaped groove 9, the inner wall of U-shaped groove 9 is connected with rubber protrusion 10, the surface of controller box body 1 near connecting shaft 6 is connected with fixed block 11, the inside of fixed block 11 is screw-threaded and is connected with screw knob 12, the inside of fixed block 11 is passed through and is inserted with limit insert block 13, the rotatory structure is formed between connecting plate 7 and connecting shaft 6, the insert structure is formed between limit insert block 13 and fixed block 11.
[0022] When the unit valve general controller is used in industrial automation control system, if the terminal row 4 on the controller is not fixed firmly when connecting the wire harness, the wire harness and the terminal row 4 are prone to looseness, and the wire harness is prone to looseness when being accidentally touched or pulled, so that the controller is difficult to use normally. After the wire harness and the terminal row 4 are fixed, the connecting plate 7 can be pulled towards the terminal row 4. When the connecting plate 7 moves, the connecting plate 7 can be rotated by the connecting shaft 6. When the connecting plate 7 rotates, the connecting block 8 can be rotated and moved. When the connecting block 8 rotates and moves to the outside of the terminal row 4, the end of the connecting block 8 faces downward, and the connecting plate 7 is located above the terminal row 4. Thus, the limit insert block 13 can be pushed towards the connecting plate 7. When the limit insert block 13 moves, the end of the limit insert block 13 can move to the top surface of the connecting plate 7. When the limit insert block 13 moves to the maximum distance, the screw knob 12 can be tightened, so that the end of the screw knob 12 can screw the limit insert block 13. At this time, the limit insert block 13 can limit the connecting plate 7, so that the connecting plate 7 is not prone to looseness. Then the wire harness connected with the terminal row 4 is clamped into the U-shaped groove 9, so that the wire harness is extruded and limited by the rubber protrusion 10, and the wire harness is not prone to looseness.
[0023] Referring to Figures 1-4 It can be known that the connecting block 8 can assist in limiting the wire harness connected with the terminal row 4, so that the wire harness and the terminal row 4 are not prone to looseness, thereby improving the firmness of the connection between the wire harness and the terminal row 4.
[0024] Referring to Figure 1 And Figure 5It can be seen that the bottom of the controller box 1 is connected to a support base 14, the inside of the support base 14 is provided with a through hole 15, the inner wall of the through hole 15 is connected to a plastic flexible plate 16, and a locking block 17 is connected to the opposite side of the two plastic flexible plates 16. A heat insulation plate 18 is provided below the support base 14, and a docking block 19 is connected to the heat insulation plate 18 near the top of the support base 14. The docking block 19 and the support base 14 form a plug-in structure through the through hole 15.
[0025] In specific implementation, when the unit valve universal controller is installed, its bottom will directly contact the mounting surface, making it difficult for the heat at the bottom of the controller box 1 to dissipate, which may affect the mounting surface. When installing the controller box 1, the controller box 1 can be moved directly above the heat insulation plate 18 and slowly lowered. When the controller box 1 is lowered to a certain height, the end of the docking block 19 can be inserted into the through hole 15. At this time, the end of the docking block 19 will press against the two sets of locking blocks 17. Due to the plastic soft plate 16 having a certain plasticity, when the locking block 17 is pressed by the docking block 19, the plastic soft plate 16 will bend away from the docking block 19. When the plastic soft plate 16 bends to its maximum extent, the docking block 19 can be completely docked with the support base 14. At this time, the locking block 17 can be reset by the plasticity of the plastic soft plate 16. When the locking block 17 is reset, it can engage with the docking block 19, thereby installing the heat insulation plate 18 at the bottom of the controller box 1. At this time, the controller box 1 can be installed.
[0026] See Figure 1 and Figure 5 As can be seen, after the controller box 1 is installed, the bottom of the heat insulation plate 18 is in contact with the mounting surface. When the controller box 1 generates heat, it can dissipate from its bottom. The heat insulation plate 18 can prevent the heat dissipated from the bottom of the controller box 1 from affecting the mounting surface.
[0027] In summary, when using the universal controller in this unit valve, after the wiring harness is fixed to the terminal block 4, the connecting plate 7 can be pulled towards the terminal block 4. When the connecting plate 7 moves, it can rotate through the connecting shaft 6. When the connecting plate 7 rotates, it can drive the connecting block 8 to rotate and move. The connecting block 8 can assist in limiting the wiring harness connected to the terminal block 4, making it less likely for the wiring harness to loosen with the terminal block 4, thereby improving the firmness of the connection between the wiring harness and the terminal block 4. After the controller box 1 is installed, the bottom of the heat insulation plate 18 contacts the mounting surface. When the controller box 1 generates heat, it can dissipate from its bottom. The heat insulation plate 18 can prevent the heat dissipated from the bottom of the controller box 1 from affecting the mounting surface. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0028] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A universal controller for use in a unit valve, comprising: Controller box (1), mounting plate (2), side plate (3), terminal row (4) and wiring tube (5), characterized in that: The front and rear of the controller box (1) are connected with mounting plates (2), both sides of the controller box (1) are installed with side plates (3), the outer sides of the two side plates (3) are installed with terminal rows (4), and the outer side of one side plate (3) is installed with a wiring tube (5); The top of the controller box (1) is installed with a connecting shaft (6), the outer side of the connecting shaft (6) is rotationally connected with a connecting plate (7), the surface of the connecting plate (7) is installed with a connecting block (8), the inside of the connecting block (8) is penetrated with a U-shaped groove (9), the inner wall of the U-shaped groove (9) is connected with a rubber protrusion (10), the surface of the controller box (1) close to the connecting shaft (6) is connected with a fixed block (11), the inside of the fixed block (11) is screwedly connected with a screw knob (12), and the inside of the fixed block (11) is penetrated and connected with a limiting plug block (13).
2. A universal controller for use in a unit valve as defined in claim 1, characterized in that: The connecting plate (7) and the connecting shaft (6) form a rotating structure.
3. A universal controller for use in a unit valve as defined in claim 1, characterized in that: The limiting plug block (13) and the fixed block (11) form a plug-in structure.
4. A universal controller for use in a unit valve as defined in claim 1, characterized in that: The bottom of the controller box (1) is connected with a support seat (14), and the inside of the support seat (14) is provided with a through hole (15).
5. A universal controller for use in a unit valve as defined in claim 4, characterized in that: The inner wall of the through hole (15) is connected with plastic soft plates (16), and the opposite sides of the two plastic soft plates (16) are connected with clamping blocks (17).
6. A universal controller for use in a unit valve as defined in claim 4, characterized in that: The lower portion of the support seat (14) is provided with a heat insulation plate (18), and the top of the heat insulation plate (18) close to the support seat (14) is connected with a butt joint block (19).